Lissmac LMK 400 TFE User manual

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OPERATING MANUAL
MINI CRANE
LMK 400 TFE
LMK 400 TFE/DK
LISSMAC Maschinenbau GmbH
Lanzstrasse 4
D-88410 Bad Wurzach
Phone [phone] / 307 - 0
Fax [phone] / 307 - 500
[e-mail]
www.lissmac.com
EN

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Legal information This operating manual is valid for:
LISSMAC Mini crane
LMK 400 TFE
LMK 400 TFE/DK
Head office:
LISSMAC Maschinenbau GmbH
Lanzstraße 4
D - 88410 Bad Wurzach
Tel: [phone] / 307 – 0
Fax: [phone] / 307 – 500
[e-mail]
www.lissmac.com
Translation of the original operating manual
Date of issue: 04-2020
This operating manual must not be disclosed or reproduced in any form or its contents used without
written permission to do so.
Breaches will result in claims for compensation. All rights reserved in the event of patent, registered
design or design patent registration.

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BASIC SAFETY INFORMATION
Warnings and symbols used in this manual
SIGNAL WORD
Type and source of danger
Consequence of non-compliance
Action to avert the danger.
The signal word under the hazard symbol indicates the level of danger.
DANGER This signal word indicates an extremely dangerous situation. If the situation is not avoided, the
consequence will be fatal injuries. The hazard symbol may give details of the danger.
WARNING This signal word indicates a potentially dangerous situation. If the situation is not avoided, the
consequence may be fatal or serious injuries. The hazard symbol may give details of the danger.
CAUTION This signal word indicates a dangerous situation. If the situation is not avoided, the consequence will be
medium and minor injuries. The hazard symbol may give details of the danger.
NOTICE This signal word indicates a situation which may present a danger for property. If the situation is not
avoided, the consequence will be property damage. This signal word is shown without a hazard symbol.
Important information is marked with an “i”.
Call for action for the operator:
The specific sequence of actions is designed to facilitate the correct and safe handling of the machine.
Instructions for the operator

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The following warnings and safety information has been applied to the machine.
Observe the operating manual
Wear hearing protection
Sound power level (volume) of the machine
Suspended loads hazard
Falling parts hazard
Overhead obstacle hazard
Crushing hazard from above
Crushing hazard from pivoting ballast or unintentional rolling of machine
High voltage hazard
Lashing point for crane transport
Fixing point for the forklift
Cut and crush hazard. Do not touch
Drive motor Slewing ring
Turret ring hand or Turret ring motor
Strain relief for power cable
Before telescoping action, setting up or removing the tower,
the ballast support must be lowered and tightened.

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OPERATING MANUAL
Preface This operating manual is designed to make it easy to familiarize yourself with the machine and use it for its
intended purpose.
The operating manual contains important information on how to operate the machine safely, properly and
economically. Compliance with it will help to avoid dangers, repair costs and downtimes and increase the
reliability and service life of the machine.
The operating manual must be supplemented with instructions based on current national regulations for
accident prevention and environmental protection.
The operating manual must be available at the location of the machine at all times.
The operating manual must be read and used by everybody who undertakes work on the machine, for
example:
Operation, including setting, troubleshooting whilst operating, removal of production waste, care,
disposal of operating and auxiliary materials
Maintenance (servicing, inspection and repair) and/or
Transport
In addition to the operating manual and the binding regulations for accident prevention which apply in the
user’s country and at the place of use, the acknowledged technical rules for safe and correct working
practice must also be observed.
Required control unit
A control unit is required to operate the mini crane. This control unit must be purchased separately. Contact
the manufacturer.
Related documents
In addition to this operating manual, the respective manufacturer provides further documentation of
individual components of the machine:
Operating manual for chain hoist
Modifications and
reservations We have taken every effort to ensure that this operating manual is correct and up to date. To keep our
technological lead over our competitors, it may be necessary
to make modifications to the product and its operation without prior notice. We cannot accept any liability
for faults, failures and resulting damage.

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Table of contents
1. Features & Benefits ......................................................................................................... 8
1.1. Principle of intended use...................................................................................................9
1.2. Organizational action ......................................................................................................10
1.3. Personnel selection and qualifications; general duties...................................................10
1.4. Safety information during the various operating phases ................................................11
1.4.1. Transport, assembly and installation .....................................................................11
1.4.2. Assembly and commissioning ................................................................................11
1.4.3. Operation................................................................................................................12
1.4.4. Special work whilst using the machine..................................................................12
1.5. Information about special types of dangers....................................................................13
1.5.1. Electrical energy.....................................................................................................13
1.6. Dust.................................................................................................................................13
1.7. Noise...............................................................................................................................13
1.8. Transport.........................................................................................................................13
1.9. Packaging and bearing....................................................................................................14
1.10. Environmental protection ..............................................................................................14
1.11. Waste disposal .............................................................................................................14
2. Device description......................................................................................................... 15
2.1. Designation of machine parts .........................................................................................17
2.2. Safety equipment............................................................................................................17
2.3. Technical Data ................................................................................................................18
2.4. Sound power level ..........................................................................................................19
3. Commissioning ............................................................................................................... 20
3.1. Connections and media...................................................................................................20
3.2. The surface on which the machine is installed and surrounding area ............................20
3.3. Parking brake ..................................................................................................................21
3.4. Ballast support and handle .............................................................................................22
3.5. Swivel lock......................................................................................................................23
3.6. Telescoping of the tower ................................................................................................24
3.7. Traction drive unit (ONLY LMK 400 TFE/DK) ...................................................................25
3.8. Trolley running gear (only LMK 400 TFE/DK)...................................................................26
3.9. Engage the rotary drive of the motor (only for LMK 400 TFE/DK)....................................26
3.10. Setting up the tower .....................................................................................................27
4. Transport ........................................................................................................................ 28
4.1. Transport position ...........................................................................................................28
4.2. Transport possibilities.....................................................................................................29
4.3. Relocation with building crane when assembled............................................................30
5. Operation ........................................................................................................................ 31
5.1. Safety..............................................................................................................................31
5.2. Lifting capacity................................................................................................................31
5.3. Radio control...................................................................................................................32
5.4. Mounting the EHS controller...........................................................................................33
5.5. EHS-Controller.................................................................................................................33
5.5.1. Connecting the EHS-Controller (Optional) ..............................................................34
6. Disassembly ................................................................................................................... 36
6.1. Disassembly....................................................................................................................36
6.2. Reset telescoping............................................................................................................37
7. Maintenance .................................................................................................................. 38
7.1. Servicing .........................................................................................................................38
7.2. Lube points......................................................................................................................39
7.3. Torque values for screw connections..............................................................................39
7.4. Troubleshooting ..............................................................................................................40
8. Regular inspection (maintenance book)....................................................................... 41
8.1. Check measurement........................................................................................................42
8.2. Maintenance schedule....................................................................................................43
9. Warranty......................................................................................................................... 44
10. Hydraulic plan .............................................................................................................. 45
11. Spare parts LMK 400 .................................................................................................... 46
12. Spare parts LMK 400 TFE/DK ....................................................................................... 50
13.
Circuit diagram............................................................................................................ 59

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1.
FEATURES & BENEFITS
Through intense cooperation with users, a practice-oriented mini crane was developed and approved
by the TÜV. Professional processing and simple handling of the LISSMAC mini cranes increase safety
and virtually eliminate operator error.
Base frame, tower and jibs are completely hot-dip galvanized – no rust or paint damage – long-
lived and robust for the toughest use
Generously sized ball slewing ring, smooth during rotation
Power supply by an integrated cable towing device in the jib
Low-backlash fixing of the tower
The weight relief of the ball slewing ring during transport increases service life of the slewing
ring
Easy assembly and dismantling with an electric hydraulic pump – additional security is
provided by means of a safety cylinder with socket pins
Radio remote controls are available as an option for all versions
The electrical slewing drive is equipped with soft start and soft stop
Transport Due to the inclined position of the jib, two mini cranes can be placed on one load area
Horizontal adjustment by forklift and crane
The chain hoist Special protective hood for the chain hoist against moisture.
Power supply by an integrated cable towing device in the jib
Fast disassembly of the chain hoist due to plug connection
Highly flexible coiled cable to the hand-held control unit or to the pendant control panel

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1.1. Principle of intended use
The manufacturer and supplier cannot accept any liability for incorrect or unintended use.
The mini crane is designed and built to the state-of-the-art and the acknowledged safety regulations.
Nevertheless, the use may result in dangers of injury and death of the user or third parties or adverse
effects to the machine and other property.
The mini crane must only be used if it is in technically perfect condition and for its intended use, with
an awareness of safety and potential dangers. Use in accordance with the operating manual!
In particular, faults which may adversely affect its safety must be rectified immediately.
Intended use The LISSMAC Mini crane LMK is part of the device class of the manually controlled load manipulating
devices and is used exclusively to move building bricks only in conjunction with a tested LISSMAC
brick gripper. For manually controlled move, the controller is fixed on the brick gripper and can only be
operated by the operator. The maximum load-bearing capacity is pre-set by the chain hoist and must
not cover more than an area of 0.64 m2, up to a wind force of 7 (15m/sec).
The maximum load-bearing capacity at a maximum outreach is:
LMK TFE 400 with 400 kg
LMK 400 TFE/DK with 400 kg
Any other use beyond this is considered improper use.
Intended use also includes compliance with the operating manual and compliance with the inspection
and maintenance manual.
Unintended use Foreseeable incorrect / unintended use:
The use of other brick grippers or other lifting equipment which are not approved by LISSMAC
The use of the mini crane LMK when the controller is not fixed on the brick gripper
Transport of materials or persons
Lifting of anchored parts, for example pull out piles from the ground
Definitions in connection with the machine:
To move The move refers to the brick.
To move the brick with a gripping device to a different location.
Displacement The displacement refers to the mini crane.
Displace the mini crane without any load on the hook into another working area.
Brick gripper approved by LISSMAC:
VSG 510 Vario-Brick gripper incl. 3 reversible jaws
VSG 840 Vario-Brick gripper incl. 3 reversible jaws
RSG 125/250-B25 Grid brick gripper
SG 115/365 A Brick gripper
SG 125/ 250 B30 Brick gripper
SG 250/ 500 B30 Brick gripper

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1.2. Organizational action
This operating manual must be kept within easy reach for everybody at the place of use.
Supplements to the operating manual include general statutory and other binding regulations for
preventing accidents and protecting the environment and must be obeyed.
These duties may also relate, for example, to handling hazardous substances or wearing personal
protective equipment or road traffic regulations.
The personnel entrusted with the work must have read and understood the operating manual,
particularly the section entitled "Safety information" before starting work. It is too late to do so during
work. This particularly applies to personnel who only work on the mini crane occasionally, for example
setting and maintenance personnel.
Regularly that the procedures used by the personnel are safe and show an awareness of the dangers
and that they are following the instructions in the operating manual.
Use personal protective equipment as required by regulations.
Obey all safety information and warnings on the mini crane.
Obey all safety information and warnings on the mini crane and keep them in legible condition.
In the event of any safety-relevant changes to the mini crane or the way in which it is operating, shut
down the mini crane immediately and place appropriate signs on it. Report the fault to the relevant
department/person.
Do not carry out any modifications in the form of additions or conversions without the written consent
of the manufacturer.
Only use tested genuine spare parts from the manufacturer.
Keep to the mandatory intervals for inspections of those set out in the operating manual. An annual
inspection must be carried out by an expert (TÜV or manufacturer).
The mini crane must be cleaned thoroughly before the inspection.
Annual inspections with the mini crane must be carried out, these must be recorded in writing in this
operating manual.
The mains plug must be removed from the power supply before starting any maintenance or repair
work.
1.3. Personnel selection and qualifications; general duties
Only trained personnel over the age of 18 may be allowed to operate the mini crane independently. All
personnel must receive training in how to operate the mini crane and must be expressly entrusted by
the contractor to operate the crane.
The operator must wear personal protective equipment such as safety shoes, gloves and a hard-hat
which comply with the safety regulations.
The unauthorized presence of persons in the area of movement of the mini crane is prohibited! Order
all other personnel to leave the working area. Cordon off the working area if necessary.
The operator must take care not to endanger himself or other persons during any movements of the
mini crane.