Lissmac MAB 1200 User manual

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OPERATING MANUAL
MASONRY WORKING PLATFORM
MAB 1200
LISSMAC Maschinenbau GmbH
Lanzstrasse 4
D-88410 Bad Wurzach
Telephone [phone] / 307- 0
Fax [phone] / 307 - 500
[e-mail]
www.lissmac.com
EN

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Imprint The operating manual is valid for:
LISSMAC Masonry Working Platform:
MAB 1200
Company headquarters:
LISSMAC Maschinenbau GmbH
Lanzstraße 4
D - 88410 Bad Wurzach
Phone: [phone] / 307 – 0
Fax: [phone] / 307 – 500
[e-mail]
www.lissmac.com
Translation of the original operating manual
Status: 12_2020
The dissemination or duplication of this operating manual in any form, or the
reuse of contents is forbidden unless permitted in writing.
Non-compliance is subject to compensation for damages. All rights reserved
for the purpose of patent, utility model, or design patent registration.

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BASIC SAFETY NOTES
Warning notes and icons in these instructions
SIGNAL WORD
Type and
source of danger
Consequences of non
-compliance
Actions to avert the danger.
The signal word next to the danger symbol indicates the degree of danger.
DANGER
This signal word signifies an extremely dangerous situation. If the situation is not avoided, fatal or
serious injuries will result.
WARNING
This signal word signifies a dangerous situation. If the situation is not avoided, fatal or serious injuries
will result.
CAUTION
This signal word signifies a dangerous situation. If the situation is not avoided, medium to slight injuries
will result.
NOTE
This signal word signifies a situation which presents risks to objects. If the situation is not avoided,
property damage will result. The signal word is present without a danger symbol.
Import information is denoted by »i«.
Request for action to the operator
The specific sequence of the action steps facilitates the proper and secure handling of the machine.
Instructions for action to the operator
The following warning and safety notes have been attached at the machine:
Observing the operating instructions
High-pressure cleaning forbidden
Attachment point for crane transports
Stacker transport
Warning of dangerous electrical voltage
Warning of a hazard area

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OPERATING MANUAL
Preface This operating manual should make it easier to get to know the machine
and make use of its intended applications.
The operating manual contains important information on how to operate the machine safely, properly
and economically. Your close attention helps avoid risk, repair costs and downtime, and increase the
reliability and lifetime of the machine.
The operating manual is to be supplemented by directives for accident prevention and environmental
protection, according to applicable national requirements.
The operating manual is to be kept permanently available at the machine location.
The operating manual must be read and used by each person assigned to work with the machine,
e.g.:
Operating, including tooling, troubleshooting during operating, correction of production
rejects, service, disposal of operating and auxiliary materials
Maintenance (service, inspection, repair) and/or
Transport
Along with the operating manual and the valid legal regulations for accident prevention in the
country of use and the place of use, also recognised technical regulations for safety and proper work
are to be observed.
Changes and reservations We attempt for this operating manual to be correct and up-to-date. To maintain our technological
lead, it can be necessary to change the product without advance notice and to perform their
operation. We accept no liability for malfunctions, breakdowns and damage caused by this.

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Notes

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Table of contents
Features & Benefits ......................................................................................................... 8
1.1. Basics of intended use......................................................................................................9
1.2. Organisational measures ................................................................................................10
1.3. Personnel choice and personnel qualification; basic responsibilities.............................11
1.4. Safety instructions for certain operation phases............................................................11
1.4.1. Structure ................................................................................................................11
1.4.2. Normal operation ...................................................................................................11
1.4.3. Recommissioning after extended downtime..........................................................12
1.4.4. Special work while using the machine ..................................................................12
1.5. Safety instructions for special types of dangers.............................................................13
1.5.1. Electric power ........................................................................................................13
1.5.2. Dust........................................................................................................................13
1.5.3. Noise......................................................................................................................13
1.5.4. Danger of falling ....................................................................................................13
1.5.5. Wind force .............................................................................................................13
1.6. Transport.........................................................................................................................14
1.7. Packaging and Storage ...................................................................................................14
1.8. Environmental protection................................................................................................14
1.9. Disposal..........................................................................................................................14
Machine description...................................................................................................... 15
2.1. Component overview ......................................................................................................15
2.2. Safety features ...............................................................................................................15
2.3. Technical data.................................................................................................................16
2.4. Noise power level...........................................................................................................17
2.5. Loading the platform.......................................................................................................17
Commissioning ............................................................................................................... 18
3.1. Connections ....................................................................................................................18
3.2. Operating controls ..........................................................................................................18
3.3. Placing the masonry working platform............................................................................19
3.4. Attachment of railings ....................................................................................................20
3.5. Setting up he masonry working platform........................................................................21
3.6. Ladder installation ..........................................................................................................22
3.7. Mounting the wheel set..................................................................................................23
3.8. Wheel set parking brake.................................................................................................23
Transport ........................................................................................................................ 24
4.1. Vehicle transport.............................................................................................................24
4.2. Forklift transport .............................................................................................................24
4.3. Moving with the construction crane ...............................................................................25
4.4. Moving with the wheel set.............................................................................................25
Operation ........................................................................................................................ 26
5.1. Operation ........................................................................................................................26
5.2. Shutdown........................................................................................................................26
5.3. Interruption of operation.................................................................................................27
Dismantling..................................................................................................................... 28
Maintenance .................................................................................................................. 29
7.1. Service ............................................................................................................................29
7.2. Oil level control...............................................................................................................30
7.3. Hydraulic oil....................................................................................................................30
7.4. Torque of screw connections..........................................................................................30
7.5. Regular tests...................................................................................................................31
7.5.1. Regular expert inspections.....................................................................................31
7.6. Maintenance plan...........................................................................................................32
Troubleshooting ............................................................................................................. 33
Custom accessory extension ........................................................................................ 34
9.1. Attaching the extensions ................................................................................................35
9.2. Transport the masonry platform with extensions ...........................................................36
9.3. Pullouts on the extension................................................................................................37
Decommissioning......................................................................................................... 38
Conditional connections .............................................................................................. 38
Warranty....................................................................................................................... 39
Spare parts list ............................................................................................................. 40

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FEATURES & BENEFITS
LISSMAC masonry working platforms set cutting-edge benchmarks in economy, cost-savings and operating
simplicity. The MAB supports the worker with both ergonomics and workflow. Short set-up times allow very
fast and flexible applications.
Very compact design – 1.99 m lift height despite compact footprint by the use of a double scissor
mechanism
230V and 400V mains connection
Base frame, scissors and platform are powder-coated (torsion-free design with thick panels)
The platform working length can be lengthened seamlessly by up to 0.90 m using three identical pull-
outs for optimal adjustment to all kinds of floor
Anti-slip welded steel chequer plate
Lightweight
Standard manual control unit for flexible application - foot switch optional
Minimal installation time for the platforms – easy and efficient
Double-acting hydraulic cylinder with safety valve (hydraulic release during transport)
Optimum weight distribution due to complete placement onto a supporting base frame and
symmetrically arranged cylinders
Optionally available quick attaching wheel set – for ease in moving the platforms, no point load
during operation, as the wheel set is attached above
Stable load capacity over the entire lifting height
We expressly inform you that according to C STANDARD EN 280, all masonry working platforms may only
be used WITH railings, without exception.

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1.1. Basics of intended use
The warranty obligation of the manufacturer and supplier is voided for improper or non-intended use. Any
change to the machine which is not carried out by the manufacturer is prohibited. Changes, removal or
addition of parts only with the written approval of the manufacturer.
The machine is constructed according to the state of the art and recognised technical safety rules. However,
danger to life and limb of the user or third parties, and/or damage to the machine or other property may still
arise from its use.
Only use the machine in technically faultless condition and for intended use, aware of safety and danger
complying with the operating manual. You should particularly handle malfunctions which can compromise
safety immediately, or have them addressed by experts.
Intended use The LISSMAC masonry work platform MAB is a mobile lifting work platform. It is intended solely for the
raising and lowering of personnel and construction materials on construction sites by competent personnel.
A railing must be installed on each side of the masonry work platform as fall protection. Lifting serves to
balance out the work height and limits itself to the maximum carrying capacity indicated.
Any use beyond this is deemed non-intended.
Intended use also includes observation of the operating instructions and compliance with the inspection and
maintenance instructions.
Non-intended use Foreseeable misuse/non-intended use:
Use as lift for access to higher floors
Use as support of a building or any other construction
Work with the masonry work platform at a slope
Use indoors or under a structural element
Use of the masonry work platform without guard rails
Use of two masonry work platforms and one subframe at once

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1.2. Organisational measures
The operating manual is to be kept permanently at the masonry working platform location and easily
accessible!
Follow and instruct others in all generally valid legal and otherwise binding regulations for accident
prevention and environmental protection in addition to the operating manual!
Such obligations may also apply, for example, to the handling of hazardous materials or the
providing/wearing of personal protective gear or traffic regulations.
Personnel assigned to activities on the masonry working platform must have read the operating manual,
particularly the Safety Instructions chapter, before starting work. In the middle of work it is too late. This
applies notably to personnel who only work occasionally on the masonry working platform, e.g. for
changeovers and service.
At least occasionally, perform checks for safe and hazard awareness work by operators while following the
operating manual!
Use personal protection equipment if necessary or required by regulations!
Observe all safety and danger instructions on the masonry working platform!
Keep all safety instructions and danger warnings on/in the masonry working platform complete and in
legible condition!
At the presence of safety-related changes or operating behaviour, stop the machine immediately and report
the problem to the responsible post/person!
Make no changes through removal or addition of parts to the masonry working platform without the written
approval of the manufacturer!
Only use original replacement parts from the manufacturer!
Observe required or prescribed deadlines given in the operating manual for inspections! A yearly inspection
by an expert is required (TÜV or the manufacturer).
Before inspection, the machine and components must be cleaned thoroughly.
The annual inspection of the masonry working platform must be kept in writing. If an undercarriage is used
it must also be inspected.
Pull the power plug before any maintenance or repair work.
The masonry working platform must always be well secured against possible lowering during repair or
maintenance work (risk of crushing).
A functional inspection (hydraulic oil level, tightness of cylinder and hydraulic screwed joints) must be
performed after each extended downtime.
When working with the masonry working platform it must be ensured that no objects can fall off.