Case 845B VHP User manual

Service Manual
Service Manual
1/1
Part Number
48050419D
4th Edition
English 10/2017
Printed in Brazil
Copyright © 2017 – CNH Industrial Brasil Ltda.
All Rights Reserved.
Part Number
48050419D
4th Edition
English 10/2017
Motor Graders Motor Graders
845B VHP
865B VHP
885B VHP
865B AWD
885B AWD
845B VHP
865B VHP
885B VHP
865B AWD
885B AWD

SERVICEMANUAL
845BDirectdrivetransmission,Tier3,madeinBrazil[HBZN0845VBAF00184
-],845BTorqueconvertertransmission,Tier3,madeinBrazil
[HBZN0845VCAF01093-],865BDirectdrivetransmission,Tier3,madein
Brazil[NBAF15000-],865BTorqueconvertertransmission,Tier3,madein
Brazil[NBAF14004-],865BAWDDirectdrivetransmission,Allwheeldrive
(AWD),Tier3,madeinBrazil[HBZN0865TBAF00840-],885BDirectdrive
transmission,Tier3,madeinBrazil[HBZN0885LBAF00098-],885BTorque
convertertransmission,Tier3,madeinBrazil[HBZN0885PCAF00871-],
885BAWDDirectdrivetransmission,Allwheeldrive(AWD),Tier3,made
inBrazil[HBZN0885TBAF00558-]
48050419D06/10/2017
EN
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LinkProduct/Engine
ProductMarketProductEngine
845BTransmissãodeacionamento
direto,Tier3,produzidonoBrasil
[HBZN0845VBAF00184-]
AustraliaNewZealandF4HE9687W*J101
845BTransmissãodeacionamento
direto,Tier3,produzidonoBrasil
[HBZN0845VBAF00184-]
LatinAmericaF4HE9687W*J101
845BTransmissãodeacionamento
direto,Tier3,produzidonoBrasil
[HBZN0845VBAF00184-]
AsiaPacicF4HE9687W*J101
845BTransmissãodeacionamento
direto,Tier3,produzidonoBrasil
[HBZN0845VBAF00184-]
MiddleEastAfricaF4HE9687W*J101
845BTransmissãodeacionamento
direto,Tier3,produzidonoBrasil
[HBZN0845VBAF00184-]
NorthAmericaF4HE9687W*J101
845BTransmissãodoconversor
detorque,Tier3,produzidono
Brasil[HBZN0845VCAF01093-]
AustraliaNewZealandF4HE9687W*J101
845BTransmissãodoconversor
detorque,Tier3,produzidono
Brasil[HBZN0845VCAF01093-]
NorthAmericaF4HE9687W*J101
845BTransmissãodoconversor
detorque,Tier3,produzidono
Brasil[HBZN0845VCAF01093-]
LatinAmericaF4HE9687W*J101
845BTransmissãodoconversor
detorque,Tier3,produzidono
Brasil[HBZN0845VCAF01093-]
AsiaPacicF4HE9687W*J101
845BTransmissãodoconversor
detorque,Tier3,produzidono
Brasil[HBZN0845VCAF01093-]
MiddleEastAfricaF4HE9687W*J101
865BTransmissãodeacionamento
direto,Tier3,produzidonoBrasil
[NBAF15000-]
LatinAmericaF4HE9687C*J100
865BTransmissãodeacionamento
direto,Tier3,produzidonoBrasil
[NBAF15000-]
AustraliaNewZealandF4HE9687C*J100
865BTransmissãodeacionamento
direto,Tier3,produzidonoBrasil
[NBAF15000-]
AsiaPacicF4HE9687C*J100
865BTransmissãodeacionamento
direto,Tier3,produzidonoBrasil
[NBAF15000-]
MiddleEastAfricaF4HE9687C*J100
865BTransmissãodeacionamento
direto,Tier3,produzidonoBrasil
[NBAF15000-]
NorthAmericaF4HE9687C*J100
865BTransmissãodoconversor
detorque,Tier3,produzidono
Brasil[NBAF14004-]
AsiaPacicF4HE9687C*J100
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ProductMarketProductEngine
865BTransmissãodoconversor
detorque,Tier3,produzidono
Brasil[NBAF14004-]
NorthAmericaF4HE9687C*J100
865BTransmissãodoconversor
detorque,Tier3,produzidono
Brasil[NBAF14004-]
AustraliaNewZealandF4HE9687C*J100
865BTransmissãodoconversor
detorque,Tier3,produzidono
Brasil[NBAF14004-]
MiddleEastAfricaF4HE9687C*J100
865BTransmissãodoconversor
detorque,Tier3,produzidono
Brasil[NBAF14004-]
LatinAmericaF4HE9687C*J100
865BAWDTransmissãode
acionamentodireto,tração
emtodasasrodas(AWD),
Tier3,produzidonoBrasil
[HBZN0865TBAF00840-]
NorthAmericaF4HE9687C*J100
885BTransmissãodeacionamento
direto,Tier3,produzidonoBrasil
[HBZN0885LBAF00098-]
MiddleEastAfricaF4HE9684L*J100
885BTransmissãodeacionamento
direto,Tier3,produzidonoBrasil
[HBZN0885LBAF00098-]
LatinAmericaF4HE9684L*J100
885BTransmissãodeacionamento
direto,Tier3,produzidonoBrasil
[HBZN0885LBAF00098-]
NorthAmericaF4HE9684L*J100
885BTransmissãodeacionamento
direto,Tier3,produzidonoBrasil
[HBZN0885LBAF00098-]
AsiaPacicF4HE9684L*J100
885BTransmissãodeacionamento
direto,Tier3,produzidonoBrasil
[HBZN0885LBAF00098-]
AustraliaNewZealandF4HE9684L*J100
885BTransmissãodoconversor
detorque,Tier3,produzidono
Brasil[HBZN0885PCAF00871-]
AustraliaNewZealandF4HE9687K*J105
885BTransmissãodoconversor
detorque,Tier3,produzidono
Brasil[HBZN0885PCAF00871-]
MiddleEastAfricaF4HE9687K*J105
885BTransmissãodoconversor
detorque,Tier3,produzidono
Brasil[HBZN0885PCAF00871-]
LatinAmericaF4HE9687K*J105
885BTransmissãodoconversor
detorque,Tier3,produzidono
Brasil[HBZN0885PCAF00871-]
NorthAmericaF4HE9687K*J105
885BTransmissãodoconversor
detorque,Tier3,produzidono
Brasil[HBZN0885PCAF00871-]
AsiaPacicF4HE9687K*J105
885BAWDTransmissãode
acionamentodireto,tração
emtodasasrodas(AWD),
Tier3,produzidonoBrasil
[HBZN0885TBAF00558-]
NorthAmericaF4HE9684L*J100
48050419D06/10/2017
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Contents
INTRODUCTION
Transmission..............................................................................21
[21.113]Powershifttransmission............................................................21.1
[21.135]Powershifttransmissionexternalcontrols..........................................21.2
[21.105]Powershifttransmissionhydrauliccomponents....................................21.3
[21.155]Powershifttransmissioninternalcomponents......................................21.4
[21.700]Torqueconverter...................................................................21.5
[21.900]Hydraulicpumpdrive...............................................................21.6
Frontaxlesystem.......................................................................25
[25.108]Finaldrivehub,steeringknuckles,andshafts.....................................25.1
[25.400]Non-poweredfrontaxle............................................................25.2
Rearaxlesystem........................................................................27
[27.100]Poweredrearaxle..................................................................27.1
[27.106]Rearbevelgearsetanddifferential................................................27.2
[27.120]Planetaryandnaldrives..........................................................27.3
Brakesandcontrols....................................................................33
[33.110]Parkingbrakeorparkinglock......................................................33.1
Hydraulicsystems.......................................................................35
[35.000]Hydraulicsystems..................................................................35.1
Framesandballasting.................................................................39
[39.100]Frame..............................................................................39.1
[39.140]Ballastsandsupports..............................................................39.2
Steering.....................................................................................41
[41.200]Hydrauliccontrolcomponents......................................................41.1
Cabclimatecontrol.....................................................................50
[50.100]Heating.............................................................................50.1
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[50.104]Ventilation..........................................................................50.2
[50.200]Airconditioning.....................................................................50.3
Electricalsystems.......................................................................55
[55.000]Electricalsystem...................................................................55.1
[55.100]Harnessesandconnectors.........................................................55.2
[55.201]Enginestartingsystem.............................................................55.3
[55.301]Alternator...........................................................................55.4
[55.302]Battery..............................................................................55.5
[55.010]Fuelinjectionsystem...............................................................55.6
[55.024]Transmissioncontrolsystem.......................................................55.7
[55.051]CabHeating,Ventilation,andAir-Conditioning(HVAC)controls...................55.8
[55.050]Heating,Ventilation,andAir-Conditioning(HVAC)controlsystem.................55.9
[55.020]Transmissionspeedsensors.....................................................55.10
[55.DTC]FAULTCODES..................................................................55.11
Dozerbladeandarm...................................................................86
[86.110]Dozerblade........................................................................86.1
Tools.........................................................................................89
[89.128]Ripperassembly...................................................................89.1
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INTRODUCTION
48050419D06/10/2017
1
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Contents
INTRODUCTION
Safetyrules-Batteries(*)......................................................................3
Variabledisplacementpump-Safetyrules(*)..................................................5
Torque-Minimumtighteningtorquesfornormalassembly(*).................................6
MaintenancechartandLubrication(*)........................................................11
MaintenancechartandLubrication(*)........................................................13
MaintenancechartandLubrication(*)........................................................15
Consumables(*)..............................................................................17
Consumables(*)..............................................................................19
Consumables(*)..............................................................................21
Conversionfactors(*).........................................................................23
(*)Seecontentforspecicmodels
48050419D06/10/2017
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INTRODUCTION
Safetyrules-Batteries
845B
865B
885B
WARNING
Improperoperationorserviceofthismachinecanresultinanaccident.
Beforeworkingonanycomponent(s)oftheelectricalcircuit,putthestarterswitchkeyintheoff(shut
down)position.Whendisconnectingbatteries,alwaysdisconnectthenegative(-)cablerst.When
reconnectingbatteries,alwaysconnectthenegative(-)cablelast.
Failuretocomplycouldresultindeathorseriousinjury.W0264A
WARNING
Electricalshockhazard!
Beforeworkingonanypartoftheelectricalsystem,disconnectthebatterygroundcable.Complete
allelectricalworkbeforeconnectingthecable.
Failuretocomplycouldresultindeathorseriousinjury.W0129A
WARNING
Batterygascanexplode!
Topreventanexplosion:1.Alwaysdisconnectthenegative(-)batterycablerst.2.Alwaysconnect
thenegative(-)batterycablelast.3.Donotshortcircuitthebatterypostswithmetalobjects.4.Do
notweld,grind,orsmokenearabattery.
Failuretocomplycouldresultindeathorseriousinjury.W0011A
WARNING
Explosionhazard!
Whenjump-startingthemachine,connectanddisconnectthejumpercablesexactlyasindicatedin
thismanual.DONOTconnectthejumpercablestothemachinebatteryterminals.Makesureno
personsareneartheconnectingpointsbeforestartingtheengine.Starttheenginefromtheoperator’s
seat.
Failuretocomplycouldresultindeathorseriousinjury.W0342A
WARNING
Explosivegas!
Batteriesemitexplosivehydrogengasandotherfumeswhilecharging.Ventilatethechargingarea.
Keepthebatteryawayfromsparks,openames,andotherignitionsources.Neverchargeafrozen
battery.
Failuretocomplycouldresultindeathorseriousinjury.W0005A
WARNING
Hazardouschemicals!
Batteryelectrolytecontainssulfuricacid.Contactwithskinandeyescouldresultinsevereirritation
andburns.Alwayswearsplash-proofgogglesandprotectiveclothing(glovesandaprons).Wash
handsafterhandling.
Failuretocomplycouldresultindeathorseriousinjury.W0006A
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INTRODUCTION
WARNING
Batterygascanexplode!
Topreventanexplosion:1.Alwaysdisconnectthenegative(-)batterycablerst.2.Alwaysconnect
thenegative(-)batterycablelast.3.Donotshortcircuitthebatterypostswithmetalobjects.4.Do
notweld,grind,orsmokenearabattery.
Failuretocomplycouldresultindeathorseriousinjury.W0011A
WARNING
Explosionhazard!
Ifbatteryelectrolyteisfrozen,attemptingtochargethebatteryorjump-starttheenginecancausethe
batterytoexplode.Alwayskeepbatteriesatfullchargetopreventfrozenbatteryelectrolyte.Never
chargeafrozenbattery.
Failuretocomplycouldresultindeathorseriousinjury.W0203A
WARNING
Improperoperationorserviceofthismachinecanresultinanaccident.
Anerrorconnectingauxiliarystartingcablesorshort-circuitingbatteryterminalscancauseanacci-
dent.Connectauxiliarystartingcablesasinstructedinthismanual.
Failuretocomplycouldresultindeathorseriousinjury.W0263A
WARNING
Explosionhazard!
Batteriesemitexplosivegases.Alwaysventilatewhenusinginanenclosedareaorwhencharging.
Keepthebatteryawayfromsparks,openames,andotherignitionsources.
Failuretocomplycouldresultindeathorseriousinjury.W0369A
WARNING
Eyeinjuryhazard!
Weareyeprotectionwhenjump-startingthemachineandwhenchargingthebattery.
Failuretocomplycouldresultindeathorseriousinjury.W0382A
WARNING
Chemicalhazard!
Batteryacidcancausesevereburns.Somebatterieshaveaventilationtube.Ifthereisbatteryacid
inthetube,thisacidcanbereleasedwhenthebatteryisturnedupsidedown.Ifyouturnthebattery
upsidedown,pointtheventilationtubeawayfromyouandanyotherpeopleinthearea.
Failuretocomplycouldresultindeathorseriousinjury.W1084A
48050419D06/10/2017
4

INTRODUCTION
Variabledisplacementpump-Safetyrules
845BANZ---APAC---LA---MEA---NA
865BAWDDirectdrivetransmission,Allwheeldrive(AWD),Tier3,made
inBrazil[HBZN0865TBAF00840-]
NA
865BANZ---APAC---LA---MEA---NA
885BAWDDirectdrivetransmission,Allwheeldrive(AWD),Tier3,made
inBrazil[HBZN0885TBAF00558-]
NA
885BANZ---APAC---LA---MEA---NA
Personalsafety
Thisisthesafetyalertsymbol.Itisusedtoalertyoutopotentialpersonalinjuryhazards.Obeyall
safetymessagesthatfollowthissymboltoavoidpossibledeathorinjury.
Throughoutthismanualandonmachinesafetysigns,youwillndthesignalwordsDANGER,WARNING,andCAU-
TIONfollowedbyspecialinstructions.Theseprecautionsareintendedforthepersonalsafetyofyouandthose
workingwithyou.
Readandunderstandallthesafetymessagesinthismanualbeforeyouoperateorservicethemachine.
DANGERindicatesahazardoussituationthat,ifnotavoided,willresultindeathorseriousinjury.Thecolor
associatedwithDANGERisRED.
WARNINGindicatesahazardoussituationthat,ifnotavoided,couldresultindeathorseriousinjury.Thecolor
associatedwithWARNINGisORANGE.
CAUTIONindicatesahazardoussituationthat,ifnotavoided,couldresultinminorormoderateinjury.The
colorassociatedwithCAUTIONisYELLOW.
FAILURETOFOLLOWDANGER,WARNING,ANDCAUTIONMESSAGESCOULDRESULT
INDEATHORSERIOUSINJURY .
Machinesafety
NOTICE:Noticeindicatesasituationthat,ifnotavoided,couldresultinmachinedamageorpropertydamage.The
colorassociatedwithNoticeisBLUE.
ThroughoutthismanualyouwillndthesignalwordNoticefollowedbyspecialinstructionstopreventmachinedam-
ageorpropertydamage.ThewordNoticeisusedtoaddresspracticesnotrelatedtopersonalsafety.
Information
NOTE:Noteindicatesadditionalinformationthatclariessteps,procedures,orotherinformationinthismanual.
ThroughoutthismanualyouwillndthewordNotefollowedbyadditionalinformationaboutastep,procedure,or
otherinformationinthemanual.ThewordNoteisnotintendedtoaddresspersonalsafetyorpropertydamage.
48050419D06/10/2017
5

INTRODUCTION
Torque-Minimumtighteningtorquesfornormalassembly
845BANZ---APAC---LA---MEA---NA
865BAWDDirectdrivetransmission,Allwheeldrive(AWD),Tier3,made
inBrazil[HBZN0865TBAF00840-]
NA
865BANZ---APAC---LA---MEA---NA
885BAWDDirectdrivetransmission,Allwheeldrive(AWD),Tier3,made
inBrazil[HBZN0885TBAF00558-]
NA
885BANZ---APAC---LA---MEA---NA
METRICNON-FLANGEDHARDWARE
NOM.
SIZE
CLASS8.8BOLTand
CLASS8NUT
CLASS10.9BOLTand
CLASS10NUT
LOCKNUT
CL.8
W/CL8.8
BOLT
LOCKNUT
CL.10
W/CL10.9
BOLT
UNPLATEDPLATED
W/ZnCrUNPLATEDPLATED W/ZnCr
M42.2N·m(19lb
in)
2.9N·m(26lb
in)
3.2N·m(28lb
in)
4.2N·m(37lb
in)2N·m(18lbin)2.9N·m(26lb in)
M54.5N·m(40lb
in)
5.9N·m(52lb
in)
6.4N·m(57lb
in)
8.5N·m(75lb
in)4N·m(36lbin)5.8N·m(51lb in)
M67.5N·m(66lb
in)
10N·m(89lb
in)
11N·m(96lb
in)
15N·m(128lb
in)
6.8N·m(60lb
in)
10N·m(89lb
in)
M818N·m(163lb
in)
25N·m(217lb
in)
26N·m(234lb
in)
35N·m(311lb
in)
17N·m(151lb
in)
24N·m(212lb
in)
M1037N·m(27lbft)49N·m(36lb
ft)52N·m(38lbft)70N·m(51lb
ft)
33N·m(25lb
ft)
48N·m(35lb
ft)
M1264N·m(47lbft)85N·m(63lb
ft)91N·m(67lbft)121N·m(90lb ft)
58N·m(43lb
ft)
83N·m(61lb
ft)
M16158N·m(116lb
ft)
210N·m
(155lbft)
225N·m(166lb
ft)
301N·m(222lb
ft)
143N·m(106lb
ft)
205N·m(151lb
ft)
M20319N·m(235lb
ft)
425N·m
(313lbft)
440N·m(325lb
ft)
587N·m(433lb
ft)
290N·m(214lb
ft)
400N·m(295lb
ft)
M24551N·m(410lb
ft)
735N·m
(500lbft)
762N·m(560lb
ft)
1016N·m
(750lbft)
501N·m(370lb
ft)
693N·m(510lb
ft)
NOTE:M4throughM8hardwaretorquespecicationsareshowninpound-inches.M10throughM24hardwaretorque
specicationsareshowninpound-feet.
48050419D06/10/2017
6

INTRODUCTION
METRICFLANGEDHARDWARE
NOM.
SIZE
CLASS8.8BOLTand
CLASS8NUT
CLASS10.9BOLTand
CLASS10NUT
LOCKNUT
CL.8
W/CL8.8
BOLT
LOCKNUT
CL.10
W/CL10.9
BOLT
UNPLATEDPLATED
W/ZnCrUNPLATEDPLATED W/ZnCr
M42.4N·m(21lb
in)
3.2N·m(28lb
in)
3.5N·m(31lb
in)
4.6N·m(41lb
in)
2.2N·m(19lb
in)
3.1N·m(27lb
in)
M54.9N·m(43lb
in)
6.5N·m(58lb
in)
7.0N·m(62lb
in)
9.4N·m(83lb
in)
4.4N·m(39lb
in)
6.4N·m(57lb
in)
M68.3N·m(73lb
in)
11N·m(96lb
in)
12N·m(105lb
in)
16N·m(141lb
in)
7.5N·m(66lb
in)
11N·m(96lb
in)
M820N·m(179lb
in)
27N·m(240lb
in)
29N·m(257lb
in)
39N·m(343lb
in)
18N·m(163lb
in)
27N·m(240lb
in)
M1040N·m(30lbft)54N·m(40lb
ft)57N·m(42lbft)77N·m(56lb ft)37N·m(27lbft)53N·m(39lbft)
M1270N·m(52lbft)93N·m(69lb
ft)
100N·m(74lb
ft)
134N·m(98lb
ft)63N·m(47lbft)91N·m(67lbft)
M16174N·m(128lb
ft)
231N·m(171lb
ft)
248N·m(183lb
ft)
331N·m(244lb
ft)
158N·m(116lb
ft)
226N·m(167lb
ft)
M20350N·m(259lb
ft)
467N·m(345lb
ft)
484N·m(357lb
ft)
645N·m(476lb
ft)
318N·m(235lb
ft)
440N·m(325lb
ft)
M24607N·m(447lb
ft)
809N·m(597lb
ft)
838N·m(618lb
ft)
1118N·m
(824lbft)
552N·m(407lb
ft)
IDENTIFICATION
MetricHexheadandcarriagebolts,classes5.6andup
200836801
1.Manufacturer'sIdentication
2.PropertyClass
MetricHexnutsandlocknuts,classes05andup
200836812
48050419D06/10/2017
7

INTRODUCTION
1.Manufacturer'sIdentication
2.PropertyClass
3.ClockMarkingofPropertyClassandManufacturer'sIdentication(Optional),i.e.marks60°apartindicateClass
10properties,andmarks120°apartindicateClass8.
INCHNON-FLANGEDHARDWARE
NOMINAL
SIZE
SAEGRADE5BOLT
andNUT
SAEGRADE8BOLT
andNUT
LOCKNUT
GrBW/Gr5
BOLT
LOCKNUT
GrCW/Gr8
BOLT
UN-
PLATED
or
PLATED
SILVER
PLATED
W/ZnCr
GOLD
UN-
PLATED
orPLATED
SILVER
PLATED
W/ZnCr
GOLD
1/48N·m(71lb
in)
11N·m(97lb
in)
12N·m
(106lbin)
16N·m
(142lbin)8.5N·m(75lbin)12.2N·m(109lb
in)
5/1617N·m
(150lbin)
23N·m
(204lbin)
24N·m
(212lbin)
32N·m
(283lbin)
17.5N·m(155lb
in)
25N·m(220lb
in)
3/830N·m(22lb
ft)
40N·m
(30lbft)
43N·m(31lb
ft)
57N·m(42lb
ft)31N·m(23lbft)44N·m(33lbft)
7/1648N·m(36lb
ft)
65N·m
(48lbft)
68N·m(50lb
ft)
91N·m(67lb
ft)50N·m(37lbft)71N·m(53lbft)
1/274N·m(54lb
ft)
98N·m
(73lbft)
104N·m
(77lbft)
139N·m
(103lbft)76N·m(56lbft)108N·m(80lb
ft)
9/16107N·m
(79lbft)
142N·m
(105lbft)
150N·m
(111lbft)
201N·m
(148lbft)111N·m(82lbft)156N·m(115lb
ft)
5/8147N·m
(108lbft)
196N·m
(145lbft)
208N·m
(153lbft)
277N·m
(204lbft)
153N·m(113lb
ft)
215N·m(159lb
ft)
3/4261N·m
(193lbft)
348N·m
(257lbft)
369N·m
(272lbft)
491N·m
(362lbft)
271N·m(200lb
ft)
383N·m(282lb
ft)
7/8420N·m
(310lbft)
561N·m
(413lbft)
594N·m
(438lbft)
791N·m
(584lbft)
437N·m(323lb
ft)
617N·m(455lb
ft)
1630N·m
(465lbft)
841N·m
(620lbft)
890N·m
(656lbft)
1187N·m
(875lbft)
654N·m(483lb
ft)
924N·m(681lb
ft)
NOTE:ForImperialUnits,1/4inand5/16inhardwaretorquespecicationsareshowninpound-inches.3/8in
through1inhardwaretorquespecicationsareshowninpound-feet.
48050419D06/10/2017
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INTRODUCTION
INCHFLANGEDHARDWARE
NOM-
INAL
SIZE
SAEGRADE5BOLTand
NUT
SAEGRADE8BOLTand
NUT
LOCKNUT
GrFW/Gr5
BOLT
LOCKNUT
GrGW/Gr8
BOLT
UNPLATED
orPLATED
SILVER
PLATED
W/ZnCr
GOLD
UNPLATED
orPLATED
SILVER
PLATED
W/ZnCr
GOLD
1/49N·m(80lbin)12N·m(106lb
in)
13N·m(115lb
in)
17N·m(150lb
in)8N·m(71lbin)12N·m(106lb in)
5/1619N·m(168lb
in)
25N·m(221lb
in)
26N·m(230lb
in)
35N·m(310lb
in)
17N·m(150lb
in)
24N·m(212lb
in)
3/833N·m(25lb
ft)
44N·m(33lb
ft)
47N·m(35lb
ft)
63N·m(46lb
ft)30N·m(22lbft)43N·m(32lbft)
7/1653N·m(39lb
ft)
71N·m(52lb
ft)
75N·m(55lb
ft)
100N·m(74lb
ft)48N·m(35lbft)68N·m(50lbft)
1/281N·m(60lb
ft)
108N·m(80lb
ft)
115N·m(85lb
ft)
153N·m
(113lbft)74N·m(55lbft)104N·m(77lb
ft)
9/16117N·m(86lb
ft)
156N·m
(115lbft)
165N·m
(122lbft)
221N·m
(163lbft)106N·m(78lbft)157N·m(116lb
ft)
5/8162N·m(119lb
ft)
216N·m
(159lbft)
228N·m
(168lbft)
304N·m
(225lbft)
147N·m(108lb
ft)
207N·m(153lb
ft)
3/4287N·m(212lb
ft)
383N·m
(282lbft)
405N·m
(299lbft)
541N·m
(399lbft)
261N·m(193lb
ft)
369N·m(272lb
ft)
7/8462N·m(341lb
ft)
617N·m
(455lbft)
653N·m
(482lbft)
871N·m
(642lbft)
421N·m(311lb
ft)
594N·m(438lb
ft)
1693N·m(512lb
ft)
925N·m
(682lbft)
979N·m
(722lbft)
1305N·m
(963lbft)
631N·m(465lb
ft)
890N·m(656lb
ft)
IDENTIFICATION
InchBoltsandfree-spinningnuts
200836823
GradeMarkingExamples
SAEGradeIdentication
1Grade2-NoMarks4Grade2Nut-NoMarks
2Grade5-ThreeMarks5Grade5Nut-Marks120°Apart
3Grade8-FiveMarks6Grade8Nut-Marks60°Apart
48050419D06/10/2017
9

INTRODUCTION
InchLockNuts,AllMetal(Threeoptionalmethods)
200902684
GradeIdentication
GradeCornerMarkingMethod(1)FlatsMarkingMethod(2)ClockMarkingMethod(3)
GradeANoNotchesNoMarkNoMarks
GradeBOneCircumferentialNotchLetterBThreeMarks
GradeCTwoCircumferentialNotchesLetterCSixMarks
48050419D06/10/2017
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INTRODUCTION
MaintenancechartandLubrication
845BANZ(6x3torqueconverter)OR(Tier1)---APAC(6x3torqueconverter)
OR(Tier1)---LA(6x3torqueconverter)OR(Tier1)---MEA(6x3torque
converter)OR(Tier1)
865BANZ(6x3torqueconverter)OR(Tier2)OR(Tier0)---APAC(6x3torque
converter)OR(Tier2)OR(Tier0)---LA(6x3torqueconverter)OR(Tier2)
OR(Tier0)---MEA(6x3torqueconverter)OR(Tier2)OR(Tier0)
885BANZ(8x8directdrive)OR(Tier2)OR(Tier0)---APAC(8x8directdrive)
OR(Tier2)OR(Tier0)---LA(8x8directdrive)OR(Tier2)OR(Tier0)---
MEA(8x8directdrive)OR(Tier2)OR(Tier0)
SERVICEPOINTSABCDEF
Aircleaner(Note1)1AR
Hydrauliclter(Note2)1AR
CabAirFilter(ifequipped)1AR
AsRequired
(AR)
Batteries(SeeElectricalSystem)2AR
Engineoillevel(includinglters)110
Radiator(coolantlevel)(Note3)110
TransmissionOilLevel(warm,enginerunning)
(Transmission)110
10hours
ordaily
DifferentialLockOilFilter(ifequipped)110
FuelReservoirFilter(washscreen)150
FuelWaterSeparator(drainwater)250
50hours
orevery
weekHydraulictank(completesystem)150
MoldboardLiftCylinderPivots4100
MoldboardLiftCylindersBalls2100
MoldboardSideShiftCylindersBalls2100
ArticulationofTiltCylinders2100
MoldboardTiltPivots2100
ArticulationCylindersPivots4100
ArticulationBearings2100
100hours
orevery
15days
DrawbarBallandSocket1100
AlternatorandAirConditionerBelt2250
UniversalJointsandDriveShaft2250
CircleTurnGearboxOilLevel1250
DifferentialLockOilFilter(ifequipped)1250
FrontAxleArticulationPin2250
FrontWheelLeanBarPivots2250
FrontWheelLeanCylinderPivots2250
FrontWheelKnuckleLeanPivots4250
KnuckleKingPinBearings4250
MoldboardLiftCylinderArticulationBearings2250
TandemSwingBearing2250
TiresConditionandPressure6250
CabAirFilter(ifequipped)1250
SteeringBarBallJoints4250
MoldboardArticulationPivots4250
MoldboardSideShiftTerminalPivots2250
250hours
orevery
1month
EngineOilandOilFilter2250
A–Points/B–Check/C–Change/D–Lubricate/E–Adjust/F–Clean/Drain
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INTRODUCTION
SERVICEPOINTSABCDEF
FuelFiltersandWaterSeparator2500
FuelT ankDrainPlug(drainsediment)1500
HydraulicSystemOilFilter1500
TransmissionOilFilter(Note4)(Transmission)1500
TransmissionOilFilter(Transmission)2500
FrontWheelBearingGrease2500
TandemWheelShaftsBearings(Graziano)8500
TandemCaseOilLevel2500
RearAxleDifferentialandPlanetaryGearOilLevel(Graziano)1500
ROPSFixingBoltsTorque16500
500hours
orevery
3months
SeatBeltsFixingBoltsT orque2500
TransmissionScreen(Transmission)11000
TransmissionOil(Note4)(Transmission)11000
TransmissionOil(Transmission)11000
EngineValvesClearance121000
CircleTurnGearHousingOil11000
AlternatorandAirConditioningBelts21000
AirCleanerElements(SeeAirCleanerSystem)21000
1000hours
orevery
6months
TandemCaseOil21000
RearAxleDifferentialandPlanetaryGearOil(Graziano)12000
HydraulicSystemOil(Note5)12000
EngineCoolant22000
2000hours
orevery
yearTurbochargerFixingBoltsT orque42000
A–Points/B–Check/C–Change/D–Lubricate/E–Adjust/F–Clean/Drain
ATTENTION:SeeConsumablesforspecicationsanddetailedcapacitiesaboutFluidsandLubricants.
NOTE:(1)–Carryoutmaintenanceontheairlterelementifthemainwarningdisplay(Non-CriticalWarnings–
YELLOW)shows"AIRFILTER".
NOTE:(2)–Carryoutmaintenanceonthehydrauliclterelementifthemainwarningdisplay(Non-CriticalWarnings
–YELLOW)shows"HYDRAULICFILTER".
NOTE:(3)–Checkthecoolantlevelintheexpansiontankifthemainstopdisplay(CriticalWarnings–RED)shows
"COOLANTLEVEL".
NOTE:(4)-Changethetransmissionuidandreplacethelteraftertherst100hoursofoperation.
NOTE:(5)-Changeevery2000hoursoronceayear,whichevercomesrst.
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INTRODUCTION
MaintenancechartandLubrication
845B(8x8directdrive)OR(6x3torqueconverter)OR(Tier3-VHP)
865B(8x8directdrive)OR(6x3torqueconverter)OR(Tier3-VHP)
885B(8x8directdrive)OR(6x3torqueconverter)OR(Tier3-VHP)
SERVICEPOINTSABCDANDF
Aircleaner(Note1)1AR
Hydrauliclter(Note2)1AR
CabAirFilter(ifequipped)1AR
AsRequired
(AR)
Batteries(SeeElectricalSystem)2AR
Engineoillevel(includinglters)110
Radiator(coolantlevel)(Note3)110
TransmissionOilLevel(warm,enginerunning)
(Transmission6X3T orqueConverter8X4DirectDrive)110
10hours
ordaily
DifferentialLockOilFilter(ifequipped)110
FuelReservoirFilter(washscreen)150
FuelWaterSeparator(drainwater)250
50hours
orevery
weekHydraulictank(completesystem)150
MoldboardLiftCylinderPivots4100
MoldboardLiftCylindersBalls2100
MoldboardSideShiftCylindersBalls2100
ArticulationofTiltCylinders2100
MoldboardTiltPivots2100
ArticulationCylindersPivots4100
ArticulationBearings2100
100hours
orevery
15days
DrawbarBallandSocket1100
AlternatorandAirConditionerBelt2250
UniversalJointsandDriveShaft2250
CircleTurnGearboxOilLevel1250
DifferentialLockOilFilter(ifequipped)1250
FrontAxleArticulationPin2250
FrontWheelLeanBarPivots2250
FrontWheelLeanCylinderPivots2250
FrontWheelKnuckleLeanPivots4250
KnuckleKingPinBearings4250
MoldboardLiftCylinderArticulationBearings2250
TandemSwingBearing2250
TiresConditionandPressure6250
CabAirFilter(ifequipped)1250
SteeringBarBallJoints4250
MoldboardArticulationPivots4250
250hours
orevery
1month
MoldboardSideShiftTerminalPivots2250
A–Points/B–Check/C–Change/D–Lubricate/E–Adjust/F–Clean/Drain
48050419D06/10/2017
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