Little Giant MCT-5P User manual

INTRODUCTION
Little Giant Machine Tool Coolants are carefully packaged, inspected and tested to
insure safe operation and delivery. When you receive the unit, examine it carefully to
determine that there are no broken or damaged parts that may have occurred during
shipment. If damage has occurred, make notation and notify the firm from which you
purchased the unit. They will assist you in replacement or repair if required.
Little Giant Machine Tool Coolant comes without a pump. Use the
recommended pumps chart to determine which pump is most suited for
your use.
SAFETY GUIDELINES
1. Read all instructions and safety guidelines thoroughly. Failure to follow
the guidelines and instructions could result in serious bodily injury and/or
property damage.
2. Do not pump flammable liquids such as gasoline or fuel oil with Little Giant pumps.
3. When working on the Machine Tool Coolant or pump, make sure that the
power is turned off.
4. Make sure that the outlet for the pump is grounded.
5. Refer to pump instruction sheet for safety guidelines specifically for the pump.
MACHINE TOOL COOLANT PUMP ASSEMBLY
1. Tools required (MCT-10 only): screwdrivers; one small Phillips and one
medium straight blade; 1/4" socket with drive; and a roll of PTFE tape.
2. Unpack Machine Tool Coolant from the carton. Check the parts included with
the parts diagram on the back of this sheet. For the MCT-10: remove chip
collector and tank cover from tank by removing the 4 holding screws. Save
these screws for later use.
3. Assembly:
For MCT-10:
Remove wrapping from package and take out the 6" long pipe nipple (there
will be a coupling attached to one end). Attach the end of the nipple with the
coupling to the 1/2" NPT discharge of the pump. Be sure to wrap one layer of
PTFE tape around the pipe threads and hand tighten only. NOTE: If 5-MSP
pump is used for pumping, attach adaptor 941023 to the garden hose adaptor
supplied with the pump attached to the pump discharge.
Mount top of 3E or 4E pump to the bracket on the underside of tank cover with
screws provided. Hand tighten screws into the pump. Front of pump (3E or 4E)
must face the closest end of the tank. Force power cord through the hole with
the rubber grommet. NOTE: If 5-MSP is used, pump will rest on bottom of tank,
it is not fastened to the tank cover like the 3E or 4E pumps.
Install tank cover back onto tank, use 4 screws to secure the cover (torque
25-30 inch-pounds).
Place chip collector into tank. The louvers must face away from the pump
end of the tank. Locate detector in chip collector with bend up against the
divider and detector centered in the half of the chip collector without the
louvers at the end. Refer to illustration on back cover of this instruction sheet
for location.
Attach the rubber coolant hose onto the nipple (use PTFE tape on threads).
Hand tighten only. Attach shutoff valve and flexible nozzle onto coolant hose
(use PTFE tape to seal all pipe threads).
Your Machine Tool Coolant is now ready for operation. If any leakage occurs,
tighten the leaking connections. If further problems develop contact your
nearest Little Giant distributor.
For MCT-5P:
Determine what size pump you will need. Pumps will either have 1/2"
MNPT discharge or 1/4" MNPT discharge. For pumps with 1/2" MNPT
discharge use the 1/2" FNPT x 1/2" I.D. hose adaptor to discharge.
Slip the 1/2" x 6’ hose onto discharge the pump (or adapter).
Place pump in one end of plastic tank. Insert baffle in middle of tank.
Push cord on pump through one hole in the clear cover and push hose
through the other hole. Install cover onto tank.
Assemble nozzle-valve. Install flexible nozzle to plastic reducer then install
plastic reducer onto valve (hand tighten only). Install barbed 1/2" hose x
3/8" NPT adaptor to valve. Slip 1/2" I.D. hose onto barbed adaptor.
Place chip collector screen into hole on clear cover.
Your Machine Tool Coolant is now ready for operation. If any leakage
occurs, tighten fittings. If further problems result, please contact one of the
authorized Little Giant distributors in your area.
MAINTENANCE
1. Never let sludge or excessive chips build up around pump. Periodically
clear out the chip collector and any sludge that may accumulate in the
bottom of the tank. The chip collector is designed to filter out abrasive
media that may damage the pump. Baffles are used to aid in the filtering
of sludge chips and will clean the coolant oil prior to being pumped.
2. See pump instructions for cleaning and servicing the pump.
3. Never operate Machine Tool Coolant without chip collector. Chips that get
pumped through the pump head can damage the seal.
PUMP SELECTION
See chart below for pump selection and performance. Check pump materials
of construction for chemical resistance of pump against the cutting oil you plan
to use. Do not use cutting oil that may attack the materials used in the pump.
Do not use cutting oils with viscosities greater than the pump can handle. The
smaller Little Giant pumps that are used for the MCT-5P cannot pump 300 SSU
cutting oil efficiently. Pumping oil of this viscosity can cause premature failure
of the pump due to over-heating
RECOMMENDED PUMPS FOR NEW UNITS, MCT-5P & MCT-10
FOR
MCT
UNIT
PUMP
MODEL
NO.
PUMP
CAT.
NO.
G.P.H.
WATER SOLUBLE OIL
G.P.H.
110 SSU/CUTTING OIL
G.P.H.
300 SSU/CUTTING OIL
1' 3' 6' 12' Shut
Off 1' 3' 6' 12' Shut
Off 1' 3' 6' 12' Shut
Off
MCT-5P
1-Y 501020 72 60 36 — 7.4 24 14 — — 3.5 — — — — —
NK-1 526003 70 60 40 — 10.2 24 14 — — 5.0 — — — — —
NK-2 527003 82 78 64 6 12.3 35 29 19 2 6.1 — — — — —
3E-12N 503103 127 123 113 89 17.3 89 86 79 62 16.8 70 65 60 47 15.7
4E-34N 504103 134 128 119 100 23.1 95 89 81 68 18.3 75 71 64 54 17.5
MCT-10
3E-12N 503103 197 192 182 155 17.3 139 133 123 105 16.8 108 100 93 80 15.7
4E-34N 504103 210 204 192 162 23.1 157 156 150 126 19.4 124 123 120 100 18.6
5-MSP 505000 212 208 198 167 26.3 161 159 154 129 21.4 127 125 123 102 20.5
6-CIM 506254 185 178 163 118 18.0 138 136 127 92 14.7 108 107 101 73 14.0
LIMITED WARRANTY
THIS WARRANTY SETS FORTH THE COMPANY’S SOLE OBLIGATION AND
PURCHASER’S EXCLUSIVE REMEDY FOR DEFECTIVE PRODUCT.
Franklin Electric Company, Inc. and its subsidiaries (hereafter “the Company”)
warrants that the products accompanied by this warranty are free from defects
in materials or workmanship of the Company that exist at the time of sale by
the Company and which occur or exist within the applicable warranty period.
Any distributor, sub-distributor, recipient, end-user and/or consumer agrees
that by accepting the receipt of the products, the distributor, sub-distributor,
recipient, end user and/or consumer expressly agrees to be bound by the
terms of the warranty set forth herein.
I. APPLICABLE WARRANTY PERIOD
The products accompanied by this warranty shall be covered by this Limited
Warranty for a period of 12 months from the date of original purchase by the
consumer. In the absence of suitable proof of purchase date, the warranty
period of this product will begin to run on the product's date of manufacture.
II. INSTRUCTIONS APPLICABLE TO THIS LIMITED WARRANTY
1. Consumers wishing to submit a warranty claim must return the
products accompanied by this warranty to the point of purchase for
warranty consideration.
2. Upon discovery of a defect, any personal injury, property damage or any
other type of resulting damage, if applicable, shall be reasonably mitigated
to the extent possible.
3. At its discretion, the Company may inspect products either at its facilities
or in the field, and after determination of a warranty claim, will, at its
option, repair or replace defective parts. Repaired or replaced parts will be
returned freight prepaid by the Company.
4. This warranty policy does not cover any labor or shipping charges.
The Company shall not be liable for any costs or charges attributable
to any product testing, maintenance, installation, repair or removal,
or for any tools, supplies, or equipment needed to install, repair, or
remove any product.
Franklin Electric
Oklahoma City, OK 73127
www.franklinwater.com
[email protected]
LITTLE GIANT
MACHINE TOOL
COOLANT
MCT-5P & MCT-10
OWNER'S MANUAL
• ASSEMBLY
• INSTRUCTIONS
• OPERATION
• REPAIR
• SAFETY
CAUTION
Read Safety Guidelines and
Instructions Carefully.
MCT-10
PUMP NOT INCLUDED
See chart for recommended
Little Giant Pump.
Form 993804 - 07/2013, Rev. 002

2
III. LIMITATIONS APPLICABLE TO THIS LIMITED WARRANTY
THIS WARRANTY DOES NOT APPLY TO ANY OF THE FOLLOWING:
1. Any product that is not installed, applied, maintained and used in
accordance with the Company's published instructions, applicable codes,
applicable ordinances and/or with generally accepted industry standards.
2. Any product that has been subject to misuse, misapplication, neglect,
alteration, accident, abuse, tampering, acts of God (including lightning),
acts of terrorism, acts of war, fire, improper storage or installation, improper
use, improper maintenance or repair, damage or casualty, or to an excess
of the recommended maximums as set forth in the product instructions.
3. Any product that is operated with any accessory, equipment, component,
or part not specifically approved by the Company.
4. Use of replacement parts not sold by the Company, the unauthorized
addition of non-Company products to other Company products, and the
unauthorized alteration of Company products.
5. Products damaged by normal wear and tear, normal maintenance services
and the parts used in connection with such service, or any other conditions
beyond the control of the Company.
6. Any product that has been used for purposes other than those for which it
was designed and manufactured.
7. Any use of the product where installation instructions and/or instructions for
use were not followed.
The Company reserves the right at any time, and from time to time, to make changes
in the design and/or improvements upon its product without thereby imposing any
obligation upon itself to make corresponding changes or improvements in or upon
its products already manufactured and/or previously sold. The Company further
reserves the right to substitute parts or components of substantially equal quality in
any warranty service required by operation of this Limited Warranty.
This written Limited Warranty is the entire warranty authorized and offered
by the Company. There are no warranties or representations beyond those
expressed in this document.
THIS WARRANTY AND REMEDY IS IN LIEU OF ALL OTHER WARRANTIES
AND REMEDIES INCLUDING WITHOUT LIMITATION, WARRANTIES OF
MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR PURPOSE, WHICH
ARE HEREBY SPECIFICALLY DISCLAIMED AND EXPRESSLY EXCLUDED.
CORRECTION OF NON-CONFORMITIES, IN THE MANNER AND FOR THE
PERIOD OF TIME AS SET FORTH ABOVE, SHALL CONSTITUTE FULFILLMENT
OF ALL LIABILITY OF THE COMPANY TO THE PURCHASER WHETHER BASED
ON CONTRACT, NEGLIGENCE, OR OTHERWISE.
THE COMPANY SHALL NOT BE LIABLE FOR INCIDENTAL, CONSEQUENTIAL
OR SPECIAL DAMAGES SUCH AS, BUT NOT LIMITED TO:
DAMAGE TO OR LOSS OF OTHER PROPERTY OR EQUIPMENT, LOSS
OF USE OF EQUIPMENT, FACILITIES OR SERVICE, LOSS OF PROFIT
OR SALES, COST OF PURCHASES OR REPLACEMENT GOODS, CLAIMS
OF CUSTOMERS OF THE PURCHASER, FAILURE TO WARN AND/OR
INSTRUCT, LOSS OF OTHER PRODUCTS, OR COSTS OF ENVIRONMENTAL
REMEDIATION, OR DIMINUTION IN PROPERTY VALUE. THE REMEDIES OF
THE PURCHASER SET FORTH HEREIN ARE EXCLUSIVE, AND THE LIABILITY
OF THE COMPANY SHALL NOT, EXCEPT AS EXPRESSLY PROVIDED
HEREIN, EXCEED THE PRICE OF THE PRODUCTS UPON WHICH SUCH
LIABILITY IS BASED. DAMAGES AS SET FORTH IN THIS PARAGRAPH
SHALL BE REASONABLY MITIGATED TO THE EXTENT POSSIBLE. THIS
PARAGRAPH SHALL ALSO APPLY TO ALL DAMAGES RESULTING FROM
CONDITIONS SET FORTH IN SECTION III ABOVE AND (1) DEFECTS IN
PRODUCT PROTOTYPES OR REPLACEMENT PART PROTOTYPES THAT
HAVE NOT BEEN PUT INTO PRODUCTION, CIRCULATED AND SOLD BY THE
COMPANY, AND/OR (2) DEFECTS THAT WERE NOT FOUND AT THE TIME OF
SALE DUE TO SCIENTIFIC AND TECHNOLOGICAL REASONS.
This Limited Warranty gives you specific legal rights. You may have other rights,
which vary according to the applicable laws and regulations. Where any term of
this warranty is prohibited by such laws, it shall be null and void, but the remainder
of this warranty shall remain in full force and effect.
DISCLAIMER: Any oral statements about the product made by the seller, the
Company, the representatives or any other parties, do not constitute warranties,
shall not be relied upon by the user, and are not part of the contract for sale.
Seller’s and the Company’s only obligation, and buyer’s only remedy, shall be the
replacement and/or repair by the Company of the product as described above.
Before using, the user shall determine the suitability of the product for his intended
use, and user assumes all risk and liability whatsoever in connection therewith.
PARTS LIST FOR MCT-10
ITEM
NO.
MFR'S
PART
NO.
PART DESCRIPTION
1 160300 Tank Assembly (Steel)
2 160301 Cover (Steel)
3 160303 Chip Collector (Steel)
4 160414 Flex Plastic Nozzle -12"
5 160306 Rubber Hose (Coolant Hose)
6 160313 Defelctor
7 940010 Valve, Metal Hose, 3/8"
8 945008 Coupling Pipe - 1/2"
9 942186 Nipple, 1/2 X 6"
10 925002 Grommet
11 902416 Screw, Tap 8-18 X 3/8"
12 941023 Adapter, (Not Shown)
13 902429 Screw, Tap 8-18 X 5/16"
PARTS LIST FOR MCT-5
ITEM
NO.
MFR'S
PART
NO.
PART DESCRIPTION
1 160115 Tank (5 Gal. Plastic)
2 160114 Cover, Tank
3 160206 Screen, Chip
4 160116 Baffle, 4-3/8 X 9-3/4"
5 160413 Flex Plastic Nozzle -12"
6 949003 Reducer, 3/8" NPT X 1/4" NPT
7 940010 Valve, Metal Hose 3/8"
8 941041 Adapter, 1/2" X 3/8" NPT
9 944202 Tubing, 1/2" X 6' Vinyl
10 941004 Adapter, (Not Shown)
For technical assistance, please contact ............... 800.701.7894
www.franklinwater.com
[email protected]
MCT-5
MCT-10
KEEP THIS FOLDER
File this for safe keeping. It may be valuable to you for service under the terms of the warranty.
Date of Purchase_____________________ Dealer Name__________________________________________________________________________________________