Lopi Spirit User manual

Owner's Manual
- July, 1994 -
WARNING: If the information in this manual is not followed exactly, a fire or explosion may
result causing property damage, personal injury or loss of life.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
- WHAT TO DO IF YOU SMELL GAS
¥ Do not try to light any appliance.
¥ Do not touch any electrical switch; do not use any phone in your building.
¥ Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
¥ If you cannot reach your gas supplier, call the fire department.
- Installation and service must be performed by a qualified installer, service agency or the gas supplier.
Spirit -Gas Stove Room Heater
10850 117th Place N.E. Kirkland, WA 98033
OMNI
Listed

PAGE 2SAFETY PRECAUTIONS
¥ IF YOU SMELL GAS:
* Do not light any appliance
* Extinguish any open flame
* Do not touch any electrical switch or plug or unplug anything
* Open windows and vacate building
* Call gas supplier from neighbor's house, if not reached, call fire department
¥ This unit must be installed by a qualified installer to prevent the possibility of
an explosion. Your dealer will know the requirements in your area and can
inform you of those people considered qualified. The room heater should be
inspected before use and at least annually by a qualified service person. More
frequent cleaning may be required due to excessive lint from carpeting,
bedding material, etc.
¥ The instructions in this manual must be strictly adhered to. Do not use
makeshift methods or compromise in the installation. Improper installation
will void the warranty and safety listing.
THIS CONTROL
HAS BEEN
CONVERTED FOR
NATURAL GAS
THIS CONTROL
HAS BEEN
CONVERTED TO
LP
¥ This heater is either approved for natural gas
(NG) or for propane (LP). Burning the
incorrect fuel will void the warranty and safety
listing and may cause an extreme safety
hazard. Direct questions about the type of fuel
used to your dealer. Check the label and flame
adjust knob on the gas control valve.
OOkk
¥ Contact your local
building officials to
obtain a permit and
information on any
installation restrictions or
inspection requirements in
your area. Notify your
insurance company of this
heater as well.
¥ If the flame becomes
sooty, dark orange in
color, or extremely tall,
do not operate the heater.
Call your dealer and
arrange for proper
servicing.
¥ It is imperative that
control compartments,
screens, or circulating air
passageways of the heater
be kept clean and free of
obstructions. These areas
provide the air necessary
for safe operation. ?
¥ Do not operate the heater
if it is not operating
properly in any fashion or
if you are uncertain. Call
your dealer for a full
explanation of your heater
and what to expect.
Gas
¥ Do not store or use
gasoline or other
flammable liquids in the
vicinity of this heater.
¥ Keep all furniture or other
combustible items at least
36" away from the front
of the heater.
¥ Do not operate if any
portion of the heater was
submerged in water or if
any corrosion occurs.

SAFETY PRECAUTIONS (CONTINUED)PAGE 3
¥ Do not place clothing or
other flammable items on
or near the heater.
Because this heater can be
controlled by a thermostat
there is a possibility of the
heater turning on and
igniting any items placed
on or near it.
AA
AA
AA
AA
A
¥ Light the heater using the
built-in piezo igniter. Do
not use matches or any
other external device to
light your heater.
¥ Never remove, replace,
modify or substitute any
part of the heater unless
¥ The viewing glass should
be opened for service only
(see the maintenance
section of this manual).
¥ Any safety screen or
guard removed for
servicing must be
replaced prior to
operating the heater.
instructions are given in
this manual. All other
work must be done by a
trained technician. Don't
modify or replace orifices.
¥ Allow the heater to cool
before carrying out any
maintenance or cleaning.
¥ Operate the heater
according to the
instructions included in
this manual.
¥ If the main burners do not
start correctly turn the gas
off at the gas control
valve and call your dealer
for service.
¥ The pilot flame must
contact the thermopile
and thermocouple (see the
illustration to the left). If
it does not, turn the gas
control valve to "OFF"
and call your dealer.
¥ This unit is not for use
with solid fuel
¥ Do not place anything
inside the firebox (except
the included fiber logs).
¥ If the fiber logs become
damaged, replace with
Travis Industries log set.
This
Manual
¥ Do not throw this manual
away. This manual has
important operating and
maintenance instructions
that you will need at a
later time. Always follow
the instructions in this
manual.
¥ Do not touch the hot
surfaces of the heater.
Educate all children of the
danger of a high-
temperature heater.
Young children should be
supervised when they are
in the same room as the
heater.
¥ Plug the heater into a
115V grounded electrical
outlet. Do not remove the
grounding plug.
¥ Don't route the electrical
cord in front of or over
the heater
¥ Instruct everyone in the
house how to shut gas off
to the appliance and at the
gas main shutoff valve.
The gas main shutoff
valve is usually next to
the gas meter or propane
tank and requires a
wrench to shut off.
¥Travis Industries, Inc.
grants no warranty,
implied or stated, for the
installation or
maintenance of your
heater, and assumes no
responsibility of any
consequential
damage(s).

PAGE 4TABLE OF CONTENTS
General Information
Introduction & Important Information ................................................................................................... 1
Safety Precautions............................................................................................................................... 2
Features & Specifications.................................................................................................................... 5
Stove Installation
Heater Placement................................................................................................................................ 6
Floor Protection ................................................................................................................................... 7
Vent Requirements.............................................................................................................................. 7
Gas Line Install.................................................................................................................................... 8
Finalizing the Installation ..................................................................................................................... 9
Operating Your Heater
Reviewing the Installation.................................................................................................................... 10
Before You Begin................................................................................................................................. 11
Location of Controls............................................................................................................................. 11
Starting The Pilot ................................................................................................................................. 12
Running Your Heater ........................................................................................................................... 13
Starting the Heater for the First Time ........................................................................................... 13
Turning the Heater On and Off ..................................................................................................... 14
Adjusting the Flame Height .......................................................................................................... 15
Adjusting the Blower Speed ......................................................................................................... 15
Normal Operating Sounds ................................................................................................................... 15
Maintaining Your Heater
Inspecting the Firebox ......................................................................................................................... 16
Installing and Removing the Logs and Coals ...................................................................................... 17
Inspecting the Door ............................................................................................................................. 18
Replacing the Door Gasket .......................................................................................................... 18
Replacing the Glass or Glass Gasket........................................................................................... 18
Troubleshooting
Troubleshooting Table ......................................................................................................................... 19
How this Heater Works........................................................................................................................ 20
What Turns the Main Burners On and Off.................................................................................... 20
Why Nothing Should Be Placed Against the Heater..................................................................... 20
What Prevents Gas Buildup ......................................................................................................... 21
Wiring Diagram............................................................................................................................. 22
Replacement Parts List ................................................................................................................ 22
Warranty
Warranty .............................................................................................................................................. 23
Listing Information
Listing Information ............................................................................................................................... 24
Optional Equipment
Legs ..................................................................................................................................................... 25
Pedestal............................................................................................................................................... 25
Remote Control ................................................................................................................................... 26
Thermostat........................................................................................................................................... 28
Re-Routing the Power Cord to the Left or Rear of the Heater............................................................. 30
Index
Index.................................................................................................................................................... 32

FEATURES AND SPECIFICATIONS PAGE 5
Features:
¥ Works During Power Outages (utilizes millivolt system)
¥ High Efficiency; up to 80% for Natural Gas, 82% for LP (Steady State)
¥ Optional Thermostat or Remote Control
¥ Realistic "Wood Fire" Look
¥ Convenient Operating Controls
¥ Variable-Rate Heat Output
¥ Quiet Blower for Effective Heat Distribution
¥ Low Maintenance
Heating Specifications: Spirit Natural
Gas
Spirit LP
(propane)
Approximate Maximum Heating Capacity (in square feet)* 900 - 1,500 900 - 1,500
High Burn Input Rate (In BTU's)** 31,000 31,000
Low Burn Input Rate (In BTU's)** 18,000 17,000
AFUE Efficiency 70.0% 70.0%
* Heating capacity will vary depending on the home's floor plan, degree of insulation, and the outside temperature. It is also
affected by the natural gas or LP BTU rating.
** To measure the net BTU's, multiply the BTU input by the efficiency percentage (80% for natural gas, 82% for LP).
Spirit Dimensions
HEIGHT*:
With Pedestal 34 7/8" **
With Brass Legs 30 7/8"
With Cast Legs 30 7/8"
With Black Legs 29 1/2"
* Subtract 4" to reach the
base of the flue collar
**Use the Lopi pedestal, part # 99200 101
20 3/4" 24"
5 1/2"
Vent Opening Diameter = 4"
Weight = 205 Pounds
Electrical Specifications:
Blower Electrical Rating: 115 Volts, 1.3 Amps, 60 Hz (150 watts on high)
Fuel:
The heater is designed either for natural gas or for propane (but not for both). Check the sticker
on the top of the gas control valve.
Emissions:
This unit has passed the ANSI emission standards for vented room heaters as tested by Warnock
Hersey, LTD.

PAGE 6STOVE INSTALLATION - For qualified installers only!
This appliance must be installed in accordance with all local codes, if any; if not,
follow ANSI Z223.1 and the requirements listed in this manual. Failure to follow all
of the requirements may result in property damage, bodily injury, or even death.
Check with local building officials for any permits required for installation of this gas heater and
notify your insurance company before hooking up this heater. The requirements listed below are
divided into sections. All requirements must be met simultaneously. The order of installation is
not rigid Ð the qualified installer should follow the procedure best suited for the installation.
Heater Placement
The heater must be placed so the following requirements are met:
¥ Stove must be placed so that no combustibles are within, or can swing within (e.g.
drapes, doors), 36" of the front of the heater
¥ The stove must be placed on a set of Travis Industries legs or pedestal
¥ Heater must be installed on a level, secure floor
¥ The stove must not be placed so the vents below the ashlip, above the door, along
the sides of stove, or along the back of the heater can become blocked
Alcove Installations If the ceiling height is under 7 feet, the following requirements must be met:
¥ Minimum height 58"
¥ Maximum depth 48"
¥ Minimum width 44"
STRAIGHT INSTALLATION (see the illustration below)
¥ 10" clearance from the top of the heater to the sidewall
¥ 3" clearance from the top of the heater to the backwall
CORNER INSTALLATION (see the illustration below)
¥ 4" clearance from the rear top corner of heater to the cornerwall (at a 45°angle)
HINT: REDUCING CLEARANCES - Clearances may be reduced by
methods specified in NFPA 211, listed wall shields, pipe shields, or
other means approved by local building or fire officials.
Corner
Installation
Backwall
Sidewall
Straight
Installation
Cornerwall
Cornerwall
4" MIn.
(to top of
stove)
10" MIn.
(to top of
stove)
3" MIn.
(to top of
stove)
When the stove is installed directly on carpeting, vinyl, or other combustible material other than wood flooring,
the stove must be installed on a metal or wood protection panel extending the full width and depth of the stove.

STOVE INSTALLATION (CONT.) - For qualified installers only! PAGE 7
Floor Protection
When the stove is installed directly on carpeting, vinyl or other combustible material other than
wood flooring, the stove must be installed on a metal or wood protection panel extending the full
width and depth of the stove.
Vent Requirements
The vent must be installed in accordance with all local codes, if any; if not, follow ANSI 223.1
and the requirements listed below. Furthermore, the vent must be installed to meet the
installation requirements of the vent manufacturer.
¥ Minimum 5' vertical rise from top of stove (see the illustration below)
¥ The horizontal run may not exceed 50% of the vertical rise
¥ Use 4" dia. B vent for entire system from one manufacturer (don't mix brands)
- or -
Use high temperature factory built chimney and connector with listed gas
chimney liner running the entire length
¥ The vent must not service another appliance
¥ 1" clearance to all combustibles must be maintained
¥ Must meet all of the vent manufacturer's requirements
¥ Vent termination must be above the roof and not below any eaves or overhangs
Type B Vent
Vent must
terminate a
minimum 1'
above the roof.
Listed Gas
Chimney Liner
Maintain 1"
minimum
clearance
Provide a 1/4" rise
for every 12" run.
Min. 5' Rise High
temperature
factory built
chimney and
connector
Chimney with LinerStandard Installation Exterior Vent
Min. 5' Rise
The total
horizontal
run must
not exceed
50% of the
vertical rise
Do not block gas
vent termination

PAGE 8STOVE INSTALLATION (CONT.) - For qualified installers only!
Vent Requirements (continued)
¥ Vent termination must have an approved cap (to prevent water from entering)
¥ Vent termination must not be located where it will become plugged by snow or
other material
¥ Vent termination must be 1' above the roof and meet the requirements outlined in
ANSI 223.1, section 7.6.2.
1' Minimum
Note: ANSI 223.1, section 7.6.2 outlines
additional requirements for gas vent terminations.
If your installation involves a roof with a slope
greater than 6/12 or if a wall or other verical
obstruction is within 8' of the vent termination, the
vent termination will need to be taller. Refer to
ANSI 223.1 for full details.
NOTE: When installed, the vent must provide suitable draft for the
appliance. Other factors, such as exhaust fans, may create negative
pressure inside the home and cause down drafts. Additional vent
height may be required in these circumstances.
Draft Hood
TO TEST THE DRAFT:
Remove the back panel. Start the heater and
check the perimeter of the draft hood with a
gas detector or smoke. If combustion products
leak out the draft hood, the vent may need to
be taller to improve draft.
Vent Collar
Spill Switch
Gas Line Install
The gas line must be installed in accordance with all local codes, if any; if not, follow ANSI
223.1 and the requirements listed below.
Gas Line Connection:
¥ The gas inlet is a male 3/8" NPT
¥ This appliance requires a shutoff valve upstream of
the appliance. This valve must be accessible and
within 3 feet of the heater.

STOVE INSTALLATION (CONT.) - For qualified installers only! PAGE 9
Gas Inlet Location:
The 3/8" N.P.T. gas
inlet portrudes 1 1/2"
from the back edge of
the stove.
HEIGHT:
From Base of Stove 1 1/2"
With Pedestal 12 3/4"
With Brass Legs 9 3/8"
With Cast Legs 9 3/8"
With Black Legs 8"
LOCATION OF THE
GAS INLET CENTER:
C
L
7 1/2" (from
center of stove)
Gas Pressure:
Minimum Input Pressure
Natural Gas 7" W.C.
Propane 11" W.C.
¥ If the pressure is not sufficient, make sure the piping used is large enough, the
supply regulator is adequately adjusted, and the total gas load for the residence
does not exceed the amount supplied.
¥ The supply regulator (the regulator that attaches directly to the residence inlet or
to the propane tank) should supply gas at the suggested input pressure listed
above. Contact the local gas supplier if the regulator is at an improper pressure.
Purging the Gas Line:
The gas line must be properly purged to release all air in the gas line prior to starting the heater.
Finalizing the Installation
¥ Before starting, all gas line joints must be leak tested.
¥ Optional equipment must be installed (instructions are in the rear of this manual).
¥ The ceramic logs must be placed inside the firebox (see the section "Installing the
Logs and Coals" in the maintenance section of this manual).
¥ Start the heater and check for proper performance. Review the operations portion
of this manual to make sure the owner understands the operation of the heater.
Note: See the instructions "Re-Routing the Power Cord to the Left or Rear of the Heater" in the optional
equipment section of this manual to re-route the power cord.

PAGE 10 REVIEWING THE INSTALLATION
The check off list below details the installation concerns that you, the consumer,
should know prior to starting the heater. This information is very important and
must be checked off.
( ) There are no combustible
items placed within 36" of the
front of the heater or swing
within 36" of the front of
heater. This includes
furniture, doors, drapes, etc. Combustible
36" Minimum
( ) No combustibles are within
1" of the exhaust vent. Due
too high temperatures, the
room heater should be located
out of traffic and away from
combustibles. This includes
drywall, drapes, window sills,
etc. If any question exists,
call your dealer for a full
explanation.
CombustibleGas Vent
Min.1"
clearance
( ) The location of the GAS
MAIN SHUTOFF VALVE.
It is usually directly next to
the gas meter or propane tank
and may require a wrench to
shut off. Everyone in the
house should know where the
gas main shutoff valve is and
how to turn it off.
On most valves this is ON On most valves this is OFF
( ) All of the necessary permits
and installation information
have been obtained for your
records. This includes the
permits from building
officials, receipts, and this
manual.
O k
Permits Receipts This Manual
OWNER'S
MANUAL
( ) The operation card included
with the heater slides out
from behind the access panel.
If you can not find it, call
your dealer for details. This
card includes important
operation information that
must be kept with the heater
at all times.

OPERATING YOUR HEATER PAGE 11
Before You Begin
READ THIS ENTIRE MANUAL BEFORE YOU USE YOUR NEW HEATER.
FAILURE TO FOLLOW THE INSTRUCTIONS MAY RESULT IN PROPERTY
DAMAGE, BODILY INJURY, OR EVEN DEATH.
Before starting your heater make sure you have read the section titled Safety Precautions. Any
questions should be referred to your dealer.
Location of Controls - See explanation below
Flame
Adjust
Knob
With the access panel flipped down
the controls can be accessed.
ON
OFF
MAIN BURNER
PILOT
IGNITER
BLOWER
Gas
Control
Knob
ON/OFF
Switch
PILOT
IGNITER
BLOWER
Dial
HI
OFF
LO
Blower Knob This knob controls the speed of the internal convection blower that pushes the
heated air into the room.
On/Off Switch This control is used to turn the heater on and off.
Pilot Igniter The pilot igniter is used only to start the pilot. When pressed, it sends an
electrical charge to the pilot assembly. This creates a blue spark directly next
to the pilot, igniting the pilot flame.
Gas Control Knob This knob is used to control gas to the heater and for starting the pilot. There
are three positions, ON, OFF, & PILOT. The pointer directly below the knob
indicates the position this knob is in.
Flame Adjust Knob This knob controls the flame height from low ("LO") to high ("HI"). The
pointer to the upper right of the knob points to the position this knob is in.
?If using a remote control or thermostat, the On/Off Switch must be left "ON".
Turning the On/Off Switch "OFF" will keep the heater off always.

PAGE 12 OPERATING YOUR HEATER (CONTINUED)
Starting The Pilot Flame
The pilot flame is required to ignite the main burners (it also plays a safety role). It should be
left on once lit. It will stay lit unless the gas control valve is turned to "OFF". However, the
pilot will go out if the gas is shut off or if the heater malfunctions. If the pilot turns off
frequently, call your dealer for information. To start the pilot follow the directions below:
APush the gas control
knob in slightly and turn
it to the "OFF" position.
The knob will not turn
from "ON" to "OFF"
unless the knob is
depressed slightly.
BWait five minutes to let
any gas that may have
accumulated inside the
firebox escape. If you
smell gas, follow the
directions on the cover
"IF YOU SMELL GAS".
CTurn the gas control
knob to the "PILOT"
position and press the
knob in, this will allow
gas to flow to the pilot
light. Press the red
button on the pilot
igniter repeatedly until
you see the pilot light.
KEEP THE GAS
CONTROL KNOB
DEPRESSED FOR 30
SECONDS ONCE IT IS
LIT. Note: If the pilot
does not light after
several tries, call your
dealer for service.
DRelease the gas control
knob. If the pilot goes
out, repeat step C. If the
pilot refuses to stay lit,
call your dealer for
service.
ETurn the gas control
knob counter-clockwise
to "ON". The pilot is
now lit and the heater
can be turned on and off.
PILOT ADJ
PILOT ADJ
PILOT
IGNITER
T
O
L
P
I
ON
OFF
PILOT ADJ
T
O
L
P
I
ON
OFF
AA
AA
AA
A
A
A
A
30 seconds
AA
AA
AA
AA
A
A
A
A
5 minutes
T
O
L
P
I
ON
OFF
PILOT ADJ
T
O
L
P
I
ON
OFF
?
AB
C
D
PILOT ADJ
E
T
O
L
P
I
ON
OFF
PILOT
SPARK

OPERATING YOUR HEATER (CONTINUED)PAGE 13
Starting the Heater for the First Time
¥ Paint Curing insures a durable finish. Start the heater and burn on low for 20
minutes. Turn off and let cool. Repeat twice to fully cure the paint.
+ Fumes and smoke from the paint curing and oil burning off the steel may occur
the first time you start your heater. This is normal. We recommend you open
windows to vent the room.
+ Condensation may appear on the glass each time you start the heater - this is
normal.
+ Blue Flames will occur on the heater when it first comes on. After fifteen
minutes the flames will turn a more realistic yellow and orange color.
?Certain installations use a remote "wall switch" to turn the heater on and off. If
this is the case, leave the ON/OFF switch "ON".
Turning the Heater On and Off
O
FF
O
N
Use this switch to
turn the main burner
on and off manually.
After the pilot has been started...
For systems with remotes,
make sure the On/Off Switch
shown to the left is on. Then
use this button here to turn the
main burner on and off.
For systems with thermostats,
use this switch to control the
temperature (right is hotter, left
cooler). Some systems
require the on/off switch to be
on.
See the optional
equipment instructions
for installing the battery.
!Do not place any combustible items on top of or directly in front of the heater,
even temporarily. The optional thermostat may start the heater causing a
combustible item to ignite.
?If the heater turns on and off frequently while using the thermostat, you may want
to adjust the flame height down until it produces just enough heat needed.
Adjusting the Flame Height
+Your heater has an adjustable flame to tailor the look and heat output to your
specific needs. It is adjusted by turning the middle dial on the gas control valve.
Flame Height
Adjustment Knob
Index Mark
Turn clockwise to adjust the flame higher, counter-clockwise to lower.
PILOT ADJ
VENT
T
O
L
P
I
ON
OFF
HI
LO
VENT
HI
LO

PAGE 14 OPERATING YOUR HEATER (CONTINUED)
Adjusting the Blower Speed
+The blower helps transfer the heat from the heater into the room. It will not turn
on until the heater is up to temperature (approximately 10 minutes after starting).
See the illustration below for instructions on adjusting the blower speed.
BLOWER
LO
OFF HI
PILOT
IGNITER
Blower Knob
Turn the knob all the way counter-clockwise to turn
the blower off. One click clockwise turns the
blower to high speed. Turning the knob clockwise
from the high position decreases the speed of the
blower.

OPERATING YOUR HEATER (CONTINUED)PAGE 15
Normal Operating Sounds
Gas Control Valve
As the gas control valve is
turned on and off you will
hear a dull clicking sound.
This is the valve opening
up and shutting down.
Blower
This heater uses a
high tech blower to
push heated air
into the room. It
will make a whirring
sound and will
increase in volume
as the speed is
increased.
Burner Pan
The burner pan is underneath
the logs and is used to mix the
proper amount of air with the
natural gas to produce a clean
and efficient burn. When it is
started you will hear a slight
"whoosh" sound. When the
main burner is running you will
hear the gas flowing through
the burner pan and orifices Ð
this sound will decrease as the
flame height is lowered.
Pilot Flame
The pilot flame, which
remains on, makes a very
slight "whisper" sound.
Blower Thermodisk
This part can produce a
clicking sound as it turns
the blower on and off.
Stove Body
Due to the heavy steel
construction, occasional
clicks may come from the
heater, especially during
startup.

PAGE 16 MAINTAINING YOUR HEATER
Every year you should inspect the firebox and door to make sure they are clean and functional.
WARNING: Failure to inspect and maintain your heater may lead to improper
burning inside the heater, leading to a dangerous situation.
Inspecting the Firebox
The firebox should be inspected and cleaned of any soot or dust that may have been drawn into
the heater. To do this, follow the directions below.
1. Remove the door (see the illustration below).
Lift the door off
the hinges (use
both hands).
1. Unscrew the handle
until it can be removed. 2. Swing the door open. 3.
2. Remove the logs and coals (see the instructions on the following page).
3. Use a vacuum cleaner with a soft brush attachment to vacuum any dirt off the
burner pan (see the illustration below). The rear log is fragile and should not be
vacuumed. Inspect the burner pan and firebox for any deterioration. If it shows
signs of deterioration, call your dealer for a full inspection. There should be no
soot in the firebox, except for a small amount on the logs where the flames brush
up against them. If there is additional soot, the heater may need adjustment.
Contact your dealer for information.
Make sure
all the
burner
holes are
clean and
no dirt has
collected Log clips
Rear log
4. To replace the front log and coals follow the directions in the section "Installing
the Logs and Coals".
5. Replace the door. Turn the door handle clockwise until the door seals tight with
door handle facing downward.

MAINTAINING YOUR HEATER (CONTINUED)PAGE 17
Installing and Removing the Logs and Coals
NOTE: If the logs are not installed properly, the heater will not burn properly.
Place the left twig so
the two holes accept
the pins in the front
and rear log.
AA
AA
AA
AA
A
A
A
A
A
A
Left Twig
Place the right twig over the
left twig so the hole accepts
the pin on the left twig.
Place the coals on this ledge at the front of the firebox .
Do not place the coals over the burner holes.
A
A
A
A
A
Right Twig
Place the rear
log so the flat
portion rests on
this ledge.
Rear Log (largest)
Place the front log
on top of these
clips and slide it all
the way back.
Pilot Assembly
Front Log
Burner Pan
When in place, the
logs look like this.
Align the right twig so the two lower
branches rest on the front log.
a
b
c
Make sure this notch straddles
the pilot assembly.

PAGE 18 MAINTAINING YOUR HEATER (CONTINUED)
Inspecting the Door
The door must seal against the door seal for your heater to operate correctly.
1. Remove the door (follow the directions under "Inspecting the Firebox").
2. Place the door face down and check the items below. If the gaskets or glass
require replacing, follow the instructions below.
The door gasket should be
unbroken, have enough
bulge to contact the face of
the unit, and be firmly
attached to the door frame.
The glass gasket should
form an airtight seal
between the glass and the
door frame.
Check the
glass for any
cracking.
The door
handle slides
out of this hole.
3. Then replace the door. Turn the door handle clockwise until the door seals tight.
Tighten the handle until it points downward.
Replacing the Door Gasket
Remove the old gasket (use a screwdriver if necessary - see the illustration below). Apply a line
of gasket cement (available from your dealer) in the groove that follows the perimeter of the
door. Insert the gasket into the groove. Do not stretch the gasket as you place it into the groove.
Cut off any excess gasket when done. Allow 2 hours for the cement to dry. When re-installing
the door, the gasket may need to be flattened by repeatedly opening and closing the door firmly.
Use a 5/16"
nutdriver for the
glass retainer
screws.
The door gasket is
7/8" white rope gasketing and is
held in place with gasket cement.
Cross Section
Door Frame
Glass
Glass Retainer 3/4" Black Channel Tape
The glass is held in place
with the glass retainer
and ten screws
Make sure
there is a
small space
around the
edge of the
glass.
Replacing the Glass or Glass Gasket
Remove the glass retainer by unscrewing the ten screws that hold it in place with a 5/16"
nutdriver (see the illustration above). Carefully remove the glass. Make sure the 7/8" black tape
gasket (new or old) runs along the perimeter of the glass. If using a new gasket, trim off any
excess. Place the glass (new or old) in place so there is a small gap between the edge of the glass
and the door frame. Make sure the gasket is tucked underneath the glass so the glass does not
touch the door frame. Place the glass retainer in place and secure it with the screws removed
earlier. Make sure the white gasket stays in place and seals the window. Tighten the glass
retainer until the gaskets start to flatten.

TROUBLESHOOTING PAGE 19
Problem: Possible Cause: Don't Call for Service
Until You:
Pilot Will Not Light A gas shut off valve is turned off
The valve control knob isn't turned to "PILOT"
The valve control knob isn't pushed in
The igniter wasn't pressed repeatedly
Check all gas shut off valves
See "Starting the Pilot Light" Step C
See "Starting the Pilot Light" Step C
See "Starting the Pilot Light" Step C
Main Burners Will Not
Start
The pilot light has gone out
The ON/OFF switch is turned to "OFF"
The remote control is not working correctly
The thermostat is disconnected or set too high
See "Starting the Pilot Light"
Turn the ON/OFF switch to "ON"
See "Remote Control Operation"
See "Thermostat Operation"
Remote Control Does
Not Work
The pilot light has gone out
The ON/OFF switch is turned to "OFF"
The remote is too far away from the heater
The remote control receiver is turned "Off" or "On"
One of the two remote control batteries is dead
See "Starting the Pilot Light"
Turn the ON/OFF switch to "ON"
Use the remote closer to the heater
See "Remote Control Operation"
See "Remote Control Operation"
Thermostat Does Not
Work
The pilot light has gone out
The ON/OFF switch is turned to "OFF"
The thermostat is set too high
See "Starting the Pilot Light"
Turn the ON/OFF switch to "ON"
See "Thermostat Operation"
Heater Will Not
Distribute Heat
The heater is unplugged
The heater is not up to temperature
Plug the heater in.
See "Operating Your Heater"
Pilot Goes Out Once A
Month Or More
The gas supply has not been shut off
The vent is experiencing a cold air blockage or a negative
pressure situation exists in the home
Keep the gas supply turned on
This is a necessary safety feature that
disables the heater if a down draft occurs.
If this problem is persistent the vent may
need to be improved or changes may need
to be done to remove the negative pressure
inside the home - see your dealer for
details
Flame (and Pilot) Goes
Out 10 to 25
Minutes After
Starting
The vent is experiencing a cold air blockage or a negative
pressure situation exists in the home
This is a necessary safety feature. First try
restarting the heater. If it works correctly,
a cold air blockage occurred and the vent
just needed to be heated sufficiently. If
this problem is persistent the vent may
need to be improved or changes may need
to be done to remove the negative pressure
inside the home - see your dealer for
details
Flames Are Too Blue The heater has just been started This is normal - see "Operating Your
Heater"
Flames Are Orange
With Dirty Smoke
Something may be placed against the heater See "How this Heater Works"
Flames Are Too Short
(Under 6")
The flame height may be turned too low
Something may be placed against the heater
Turn the flame height to "HI" -
See "Operating Your Heater"
See "How this Heater Works"
Thin Layer of Soot
Covers the Glass
The logs are placed incorrectly See "Installing the Logs and Coals"

PAGE 20 TROUBLESHOOTING (CONTINUED)
How this Heater Works
This gas heater is designed with safety as the primary concern. Most of the components inside
this heater are used for safety purposes. Therefore, only certified gas service technicians should
service this heater. Your dealer can help you find a certified gas service technician.
What Turns the Main Burners On and Off
This heater uses a "millivolt system" to control its operation. A millivolt is a very small
measurement of electricity. The thermopile, located directly next to the pilot light, generates
electricity when it is heated by the pilot light. If the pilot is not lit, the thermopile does not
generate electricity. This electricity is used to keep the gas valve open. Without it, the gas valve
shuts off all gas to the heater. That is why when starting the pilot the gas control knob has to be
pressed in long enough for the thermopile to heat up and start generating electricity. This current
not only keeps the gas valve open but also provides electricity for the ON/OFF switch, remote
control, or thermostat (see the illustration below). Because the thermopile generates the
electricity needed to turn the heater on and off, this heater can be operated when the power is out
(but the blower will not run).
When heated, the thermopile
generates electricity (a very small
amount, measured in "Millivolts").
This electricity is
needed to keep the
gas valve open and
to operate the main
burners.
The main burners are
switched on and off
using the electricity
generated by the
thermopile. The
ON/OFF switch,
remote control, or
thermostat control
the circuit to the
main burner.
Why Nothing Should Be Placed Against the Heater
Your heater has a grill below the ashlip and convection air openings on the side and top that must
not be blocked. The grill below the ashlip allows air into the firebox. If it is blocked the
combustion inside the firebox will not burn normally. This will result in reduced efficiency and
the exhaust gases will become dirty. The convection air openings on the side and top are used to
draw room air over the hottest parts of the heater and distribute the warmed air into the room. If
they are blocked, the heater will not heat as well and may become too hot internally.
Do not block this grill. It
provides air for combustion.
Do not block the air openings
on the top. They are used to
pull convection air over the
hottest parts of the stove.