Lopi Heritage-2000 User manual

Featuring the Burner

• Direct Vent Freestanding Stove

• Natural Gas or Propane

• Vent Horizontally or Vertically

• Standard Residential

• Mobile Home Approved

Tested and Listed by

Omni-Test Laboratories, Inc.

Beaverton, Oregon

Report # 028–S–19-1

ANSIZ21.88,CSA2.33M98,CAN/CGA2.17-M91

WARNING: If the information in these instructions is not followed exactly, a fire or explosion

may result causing property damage, personal injury or loss of life.

- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or

any other appliance.

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

• If you cannot reach your gas supplier, call the fire department.

- Installation and service mustbe performed by a qualified installer,service agency or the gas

supplier.

This appliance may be installed as an OEM installation in a manufactured (mobile) home and

must be installed in accordance with the manufacturer’s instructions and the manufactured

home construction and safety standard, Title 24 CFR, Part 3280 or Standard for Installation in

Mobile Homes, CAN/CSA Z240 MH.

This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion

kit is supplied with the appliance.

Heritage-2000 Owner’s Manual

- June, 2001 –

Installer: After installation give this manual to the home-

owner and explain operation of this stove.

10850 117th Place N.E. Kirkland, WA 98033

Introduction 1

Travis Industries 93508121 231000

Introduction

We welcome you as a new owner of a Heritage Stove (DVL FS). In purchasing this heater you have

joined the growing ranks of concerned individuals whose selection of an energy system reflects both

a concern for the environment and aesthetics. The Heritage is one of the finest home heaters the

world over. This manual will explain the installation, operation, and maintenance of this gas-burning

heater. Please familiarize yourself with the Owner’s Manual before operating your heater and save the

manual for future reference. Included are helpful hints and suggestions which will make the

installation and operation of your new heater an easier and more enjoyable experience. We offer our

continual support and guidance to help you achieve the maximum benefit and enjoyment from your

heater.

Important Information

No other Heritage 2000 has the same serial number as

yours. It can be found inside the right side panel.

This serial number will be needed in case you require

service of any type.

Model: Heritage 2000

Serial Number:

Purchase Date:

Purchased From:

Mail your Warranty Card

Today, and Save Your Bill of

Sale.

To receive full warranty coverage,

you will need to show evidence of

the date you purchased your

heater. Do not mail your Bill of

Sale to us.

We suggest that you attach your

Bill of Sale to this page so that you

will have all the information you

need in one place should the need

for service or information occur.

2Safety Precautions

Travis Industries 93508121 231000

• IF YOU SMELL GAS:

* Do not light any appliance

* Extinguish any open flame

* Do not touch any electrical switch or plug or unplug anything

* Open windows and vacate building

* Call gas supplier from neighbor’s house, if not reached, call fire department

• This unit must be installed by a qualified installer to prevent the possibility of an

explosion. Your dealer will know the requirements in your area and can inform you of

those people considered qualified. The room heater should be inspected before use

and at least annually by a qualified service person. More frequent cleaning may be

required due to excessive lint from carpeting, bedding material, etc.

• The instructions in this manual must be strictly adhered to. Do not use makeshift

methods or compromise in the installation. Improper installation will void the warranty

and safety listing.

For LPG only | Pout 11” W.C.

Look for this label:

If the label is present, the

heater is equipped for LP

(propane). If the label is

absent, the heater is equipped

for NG (natural gas).

• This heater is either approved for

natural gas (NG) or propane (LP).

Burning the incorrect fuel will void the

warranty and safety listing and may

cause an extreme safety hazard.

Check the label above the gas control

valve to make sure it matches the fuel

being used. Direct questions about

the type of fuel used to your dealer.

• Contact your local building

officials to obtain a permit

and information on any

installation restrictions or

inspection requirements in

your area. Notify your

insurance company of this

heater as well.

• If the flame becomes sooty,

dark orange in color, or

extremely tall, do not

operate the heater. Call

your dealer and arrange for

proper servicing.

• It is imperative that control

compartments, screens, or

circulating air passageways

of the heater be kept clean

and free of obstructions.

These areas provide the air

necessary for safe

operation. ?• Do not operate the heater if

it is not operating properly in

any fashion or if you are

uncertain. Call your dealer

for a full explanation of your

heater and what to expect.

Gas

• Do not store or use gasoline

or other flammable liquids in

the vicinity of this heater.

• Keep all furniture or other

combustible items at least

36” away from the front of

the heater.

AAAAA

• Do not operate if any portion

of the heater was

submerged in water or if any

corrosion occurs.

Safety Precautions 3

Travis Industries 93508121 231000

• Do not place clothing or

other flammable items on or

near the heater. Because

this heater can be controlled

by a thermostat there is a

possibility of the heater

turning on and igniting any

items placed on or near it.

• Light the heater using the

built-in piezo igniter. Do not

use matches or any other

external device to light your

heater.

• Never remove, replace,

modify or substitute any part

of the heater unless

instructions are

iven in this

• The door (glass) should only

be opened while lighting the

pilot or conducting service.

Damaged glass must be

replaced.

• Any safety screen or guard

removed for servicing must

be replaced prior to

operatin

the heater.

manual. All other work must

be done by a trained

technician. Don’t modify or

replace orifices.

• Allow the heater to cool

before carrying out any

maintenance or cleaning.

• Operate the heater

according to the instructions

included in this manual.

• If the main burners do not

start correctly turn the gas

off at the gas control valve

and call your dealer for

service.

• The pilot flame must contact

the thermopile and

thermocouple (see the

illustration to the left). If it

does not, turn the gas

control valve to “OFF” and

call your dealer.

• This unit is not for use with

solid fuel

• Do not place anything inside

the firebox (except the

included fiber logs).

• If the fiber logs become

damaged, replace with

Travis Industries log set.

This

Manual

• Do not throw this manual

away. This manual has

important operating and

maintenance instructions

that you will need at a later

time. Always follow the

instructions in this manual.

• Do not touch the hot

surfaces of the heater.

Educate all children of the

danger of a high-

temperature heater. Young

children should be

supervised when they are in

the same room as the

heater.

• Plug the heater into a 120V

grounded electrical outlet.

Do not remove the

grounding plug.

• Don’t route the electrical

cord in front of, over, or

under the heater

• Instruct everyone in the

house how to shut gas off to

the appliance and at the gas

main shutoff valve. The gas

main shutoff valve is usually

next to the gas meter or

propane tank and requires a

wrench to shut off.

•Travis Industries, Inc.

grants no warranty,

implied or stated, for

the installation or

maintenance of your

heater, and assumes

no responsibility of any

consequential

damage(s).

4Table of Contents

Travis Industries 93508121 231000

Introduction

Introduction......................................................1

Important Information.........................................1

Safety Precautions

Safety Precautions ............................................2

Specifications

Installation Options............................................5

Features ..........................................................5

Heating Specifications........................................5

Dimensions.......................................................5

Electrical Specifications......................................5

Fuel.................................................................5

Installation

Installation Warnings..........................................6

Packing List......................................................6

Installation Preparation.......................................6

Stove Clearances ..............................................6

Mobile Home Requirements..................................6

Heater Placement Requirements...........................7

Floor Protection Requirements..............................7

Gas Line Installation...........................................7

Gas Inlet Pressure ........................................7

Vent Requirements.............................................8

Altitude Considerations ..................................8

Approved Vent Configurations..............................9

Restrictor Position.........................................9

Elbows........................................................9

Measuring Vent Lengths.................................9

Vertical Term’s with (or without) 2 45°Elbows ......10

Horizontal Terminations..................................11

Vertical Term’s with Two 90°Elbows ..................12

Termination Requirements ...................................13

Finalizing the Installation.....................................14

Opening the Door...............................................16

Log Set and Coal Installation................................17

Operation

Safety Notice....................................................20

Location of Controls ...........................................20

Starting the Pilot Flame.......................................21

Starting the Heater for the First Time......................22

Turning the Heater On and Off ..............................22

Adjusting the Flame Height...................................22

Adjusting the Blower Speed..................................23

Normal Operating Sounds....................................23

Maintenance

Cleaning Your Heater..........................................24

Yearly Service Procedure....................................24

Troubleshooting Steps........................................25

How this Heater Works........................................26

Wiring Diagram ..................................................27

Replacement Parts.............................................27

Safety Label

Safety Label .....................................................27

Warranty

Warranty..........................................................29

Optional Equipment & Addenda

LP Conversion Instructions..................................30

Fireback...........................................................33

Thermostat.......................................................34

Remote Thermostat............................................35

Gold Grill..........................................................35

Gold Door.........................................................35

Installation Addenda

Class A Chimney Conversion Kit ...........................36

Interior Masonry Chimney Conversions ..................37

Index

Index...............................................................38

Specifications 5

Travis Industries 93508121 231000

Installation Options:

• Freestanding Stove

• Residential or Mobile Home

• Horizontal or Vertical Vent

Features:

• Ember Fyre ™ Burner for "Wood Fire" Look

• Works During Power Outages

• Optional Thermostat or Remote Control

• Variable-Rate Heat Output

• Blower Standard

Heating Specifications:

Approximate Heating Capacity (in square feet)*......1,200 to 2,000 With Blower, 800 to 1,600 Without

Maximum BTU Input Per Hour...............................43,000 (NG & LP)

Minimum BTU Output on Low (with blowers on).....23,384 (NG) 20,800 (LP)

Steady State Efficiency............................................................................up to 78% (NG), 81% (LP)

AFUE......................................................................................................71% (NG), 73.7% (LP)

• Heating capacity will vary depending on the home’s floor plan, degree of insulation, and the outside

temperature.

** Efficiency rating is a product of thermal efficiency rating determined under continuous operation independent

of installed system. To measure the net BTU’s, multiply the BTU input by the efficiency percentage.

Dimensions:

Fuel:

This heater is shipped in

natural gas (NG)

configuration but may be

converted to propane (LP)

using the included LP

conversion kit. The sticker

on top of the gas control

valve will verify the correct

fuel.

8-1/4"

Weight: 275

Lbs

32-3/8”

20-3/8"

Measure

Clearances

from the

Stove Top

The starter section is 1-1/4"

above the top.

27-3/8"

Electrical Specifications

Electrical Rating.........................................................115 Volts, 0.8 Amps, 60 Hz (92 watts on high)

6Installation (for qualified installers only)

Travis Industries 93508121 231000

Installation Warnings

!Failure to follow all of the requirements may result in property damage, bodily injury, or even death.

!This heater must be installed by a qualified installer who has gone through a training program for the

installation of direct vent gas appliances.

!This appliance must be installed in accordance with all local codes, if any; if not, follow current ANSI

Z223.1 or NFPA 54 in the USA or the current CGA B149 in Canada.

!In Manufactured or Mobile Homes this appliance must be installed to the applicable Mobile Home

Standards: CAN/CSA Z240 MH, the Manufactured Home Construction and Safety Standard, Title 24

CFR, Criteria for Manufactured Home Installations, Sites and Communities, and/or ANSI/NFPA 501A.

This appliance may be installed in Manufactured Housing only after the home is site located.

!This appliance is designed for natural gas or propane (LP). Check the sticker on top of the gas control

valve.

!All exhaust gases must be vented outside the structure of the living-area. Combustion air is drawn from

outside the living-area structure.

!Notify your insurance company before hooking up this appliance.

!The requirements below are divided into sections - all requirements must be met simultaneously.

Packing List

• DVL Stove • Owner’s Manual • Log Set with Coals & Pins • Propane Conversion Kit

Installation Preparation

HINT: If converting to LP, convert the appliance prior to installation.

HINT: Install the logs last - they are fragile.

HINT: When determining the location of the stove, locate the wall studs (for horizontal penetrations)

and ceiling trusses (for vertical penetrations). You may wish to adjust the stove position

slightly to ensure the vent does not intersect with a framing member.

HINT: Fumes and smoke from the paint curing and oil burning off the steel may occur the first time

you start this heater. This is normal. We recommend you open windows to vent the room.

Stove Clearances

10" Min.

4" Min.

With this clearance the vent

is 7" from the back wall, 20-

3/4” from the side wall.

Straight Installations Corner Installations

With this clearance, the vent is

11-3/4" from the wall.

45°

4" Min.

Mobile Home Requirements

• When the stove is installed in a mobile home, it must be bolted to the floor and the

appliance grounded (use the blower with a grounded circuit or other suitable grounding

method - current ANSI/NFPA 70 or CSA C22.1).

Installation (for qualified installers only) 7

Travis Industries 93508121 231000

Heater Placement Requirements

•Heater must be installed on a level surface capable of supporting the heater and vent

•Due to the high temperature of the heater, it should be located out of traffic and away from

furniture and draperies. Heater must be placed so no combustibles are within, or can

swing within 36” of the front of the heater (e.g. drapes, doors)

?When placed in a location where the floor to ceiling height is under 7 feet, the installation

is considered an alcove and must meet the following requirements:

•The alcove floor to ceiling height must be at least 60” tall

•The alcove must not be more than 48” deep before the ceiling returns to 7’

•The alcove must be at least 47-3/8” wide

•The heater must not be placed so the vents below or above the door, along the sides of

heater, or along the back of the heater can become blocked.

•This heater may be placed in a bedroom. Please be aware of the large amount of heat this

appliance produces when determining a location.

Floor Protection Requirements

•When the stove is installed directly on carpeting, vinyl or other combustible material other

than wood flooring or a high pressure laminate wood floor, the stove must be installed on

a metal or wood protection panel extending the full width and depth of the heater

(Minimum 27-3/8” wide by 20-3/8” deep).

Gas Line Installation

!The gas line must be installed in accordance with all local codes, if any; if not, follow

current ANSI Z223.1 or NFPA 54 in the USA and the current CGA B149 in Canada.

!The heater and gas control valve must be disconnected from the gas supply piping during

any pressure testing of that system at test pressures in excess of 1/2 psig (3.45 kPA). For

pressures under 1/2 psig (3.45 kPA), isolate the gas supply piping by closing the manual

shutoff valve.

•This heater is designed for natural gas but can be

converted to propane. Check the sticker on the

top of the gas control valve to make sure the

correct fuel is used.

•Leak test all gas line joints and the gas control

valve prior to and after starting the heater.

•The gas inlet accepts a 3/8” F.P.T. Fitting

•The location of the gas inlet is shown below

•A manual shutoff valve is required for installation

(it must be located within 3’ of the heater)

Gas Inlet Pressure

•With the heater off, the inlet pressure must meet

the requirements listed in the table below

17-1/2"

6-1/4”

Center

Heater From

Front of

Heater

3”

?If the pressure is not sufficient, make sure the piping used is large enough and the total

gas load for the residence does not exceed the amount supplied.

?The supply regulator (the regulator that attaches directly to the residence inlet or to the

propane tank) should supply gas at the suggested input pressure listed below. Contact

the local gas supplier if the regulator is at an improper pressure.

Standard Input Pressure

Natural Gas 7” W.C. (1.74 Kpa)

Propane 13” W.C. (3.23 Kpa)

8Installation (for qualified installers only)

Travis Industries 93508121 231000

Vent Requirements

!Always maintain the required 1” clearance (air space) to combustible materials to prevent a fire hazard.

Do not fill air spaces with insulation.

!The gas appliance and vent system must be vented directly to the outside of the building, and never

be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas

appliance must use it’s own separate vent system.

• This appliance is equipped only for

altitudes 0-2000 feet. However, our

in-house testing has shown that the

unit operated at altitudes to 8000 ft.

!Failure to adjust the air shutter

properly may lead to improper

combustion which can create a safety

hazard. Consult your dealer or

installer if you suspect an improperly

adjusted air shutter.

• When the vent passes through a wall,

a wall thimble is required. When the

vent passes through a ceiling, a

support box or firestop is required.

When the vent passes through the

roof, a roof flashing and storm collar

are required. Follow the instructions

provided with the vent (from

Duravent®) for installing these items.

Use a firestop spacer whenever

passing through a ceiling

(Duravent Part #963)

Vertical Termination

(Duravent Part # 991)

Use a roof flashing and storm collar

whenever passing through the roof

(Duravent Part #953 & #943 or #943S)

8-5/8"

Use a support box

on exposed vent

Vertical Vent

Requirements

Use a wall thimble

whenever passing

through a wall

(Duravent Part #942)

Horizontal Termination

(Duravent Part #984)

Maintain a minimum 1" clearance

from vent to any combustible

(vent is 6 5/8" diameter)

Minimum

Framing for

wall thimble

Horizontal Vent

Requirements

Minimum framing

for fire stop

8-5/8"

Maintain a minimum 1"

clearance from vent to

any combustible (vent

is 6 5/8" diameter)

•Use Model GS Direct Vent manufactured by Simpson Dura-Vent only (or the Chimney Conversion Kit

- see Addendum #2). Follow the installation instructions included with the vent. For the nearest

Simpson Dura-Vent supplier, call (800) 835-4429. Part numbers and descriptions are listed below.

Straight Lengths

908B 6” Pipe Length, Black (interior)

907B 9” Pipe Length, Black (interior)

906 12” Pipe Length, Galvanized

906B 12” Pipe Length, Black (interior)

904 24” Pipe Length, Galvanized

904B 24” Pipe Length, Black (interior)

903 36” Pipe Length, Galvanized

903B 36” Pipe Length, Black (interior)

902 48” Pipe Length, Galvanized

902B 48” Pipe Length, Black (interior)

911B 11” to 14 5/8” Pipe, Adjustable, Black (interior)

Vent Terminations

981 Snorkel Termination (36” rise)

(for basement installations)

982 Snorkel Termination (14” rise)

(for basement installations)

984 Horizontal Square Termination

950 Vinyl Siding Standoff

991 Vertical Termination

Elbows

990 90• Elbow

990B 90• Elbow, Black (interior)

945 45°Elbow

945B 45°Elbow, Black (interior)

Penetration, Support Parts

942 Wall Thimble

940 Optional Wall Thimble Cover

941 Cathedral Ceiling Support Box

943 Flashing, 0/12 to 6/12 Roof Pitch

943S Flashing, 7/12 to 12/12 Roof

Pitch

953 Storm Collar

963 Ceiling Firestop

988 Wall Strap

• Apply a 1/8" bead of high-temperature silicone or Mill-Pac® to the inner

and outer pipe before assembling the sections (on the male, upper

section). This seals the inner pipe from the outer pipe. Slide the sections

together and turn 1/4 turn until the sections lock in place. Install three

metal screws through each joint to lock the outer section in place (see the

instructions included with the vent for further details).

NOTE: You may screw the first section of vent to the appliance.

•Horizontal sections require a 1/4” rise every 12” of travel

+Exterior Vent Diameter = 6-5/8” , Inner Vent Diameter = 4”

•Horizontal sections require non-combustible support every 36” (e.g.: use

plumbing tape)

Installation (for qualified installers only) 9

Travis Industries 93508121 231000

Approved Vent Configurations

Restrictor Position

•A vent restrictor is built into the appliance to control the flow rate of exhaust gases. This ensures

proper flames for the wide variety of vent configurations. Depending upon the vent configuration, you

may be required to adjust the restrictor position. The charts for approved vent configurations describe

which position the vent restrictor must be in.

The restrictor is located

directly above the door,

behind the grill.

To Adjust the Restrictor:

To Access the Restr

ctor:

Determine the correct restrictor position (see the charts under

"Approved Vent Configurations" - the factory position is #1).

Lift up the adjustment plate and move it so the correct notch

falls into the slot on the adjustment bracket.

This restrictor is in position 1

(factory setting).

This restrictor is in position 7.

Adjustment

Bracket To adjust, lift up on the

adjustment plate and

push it back.

WARNING: Use a glove to protect

your hand from burns.

Adjustment

Plate

# 8

# 7 # 2

etc.

Measuring

Vent Lengths

Vent Horizontal Run

(measure from the closest

edge of the starter section to

the end of the termination)

Vent Height is

calculated to the

top of the vent on

horizontal

terminations and

to the top of the

termination on

vertical

terminations.

Vent

Height

Elbows add 3" to the length

of the vent system.

Side

View

9-5/8"

Vent Length

(3', 4', etc.)

Vent sections overlap

each other by 1-1/2"

8-3/4" wide with

1-1/2" to 3-3/8"

of overlap

The starter

section is 1-

1/4" above

the top

12-3/8" tall with

1-1/2" of overlap

1-1/2"

10 Installation (for qualified installers only)

Travis Industries 93508121 231000

Vertical Terminations with 0, 2, or 4 45°Offsets

Offset Length Hor. Offset Vert. Rise

None 5" 1'

1' Section 1' 1' 7"

2' Section 1' 9" 2' 4"

3' Section 2' 5" 3'

4' Section 3' 2" 3' 8"

• The termination must fall within the shaded area shown in the

chart. Use the indicated restrictor position.

• Use 6-5/8” diameter co-axial vent

Offset Length Hor. Offset Vert. Rise

None 5" 1'

1' Section 1' 1' 7"

2' Section 1' 9" 2' 4"

3' Section 2' 5" 3'

4' Section 3' 2" 3' 8"

AAAAAAAAAA

Restrictor

Position # 1

5 feet

10 feet

(min.)

15 feet

20 feet

25 feet

30 feet

0 feet

5 feet

12' 8"

(max)

5 feet

0 feet

5 feet

12' 8"

(max)

10 feet

(min.)

15 feet

20 feet

25 feet

30 feet

NOTE:

Restrictor positions are based upon

lab tests. The ideal restrictor position

may vary slightly, especially when the

termination is near the demarkation

line.

Four 45° Offsets

AAAAAAAAAA

5 feet

10 feet

(min.)

15 feet

20 feet

25 feet

30 feet

0 feet

38' (max)

0 feet

5 feet

12' 8"

(max)

5 feet

0 feet

Restrictor

Position # 1

Restrictor

Position # 7

10 feet

(min.)

15 feet

20 feet

30 feet

38' (max)

Zero or Two 45° Offsets

5 feet

NOTE:

The maximum offset

lengths, combined, is

four 4' sections.

NOTE:

Restrictor positions are based upon lab tests. The

ideal restrictor position may vary slightly, especially

when the termination is near the demarkation line.

25 feet

10 feet

12' 8"

(max)

10 feet

NOTE:

The maximum offset lengths,

combined, is four 4' sections.

10 feet

35 feet35 feet

38' (max) 38' (max)

Restrictor

Position # 7

35 feet35 feet

Installation (for qualified installers only) 11

Travis Industries 93508121 231000

Approved Venting Configurations with a Horizontal Termination

• If using a Snorkel Termination (14” or 36”) add the snorkel height to the vertical height (snorkel

terminations are used primarily for basement installations).

• The termination must fall within the shaded area shown in the chart. Use restrictor position #1.

Natural

(

Installations

Propane (LP)

Installations

AAAAAAAAAA

5 feet

0 feet

10' (max)

0 feet

5 feet

0 feet

NOTE:

Horizontal sections

require a 1/4" rise every

12" of travel.

12 feet

(max)

NOTE:

A minimum 2 foot rise is required

directly off of the stove.

12 feet

(max)

5 feet

10' (max)

5 feet

Use Restrictor Position # 1

(all shaded areas)

AAAAAAAAAA

5 feet

0 feet

11' (max)

0 feet

5 feet

0 feet

NOTE:

Horizontal sections

require a 1/4" rise every

12" of travel.

NOTE:

A minimum 3 foot rise is required

directly off of the stove.

12 feet

(max)

11' (max)

5 feet

Use Restrictor Position # 1

(all shaded areas)

12 feet

(max)

5 feet

12 Installation (for qualified installers only)

Travis Industries 93508121 231000

Vertical Terminations with Two or Three 90°Elbows

• The termination must fall within the shaded area shown in the chart. Use the indicated restrictor

position.

AAAAAAAAAAAAAAAAAAAA

5 feet

10 feet

(min.)

15 feet

20 feet

25 feet

30 feet

0 feet

38' (max)

5 feet

10 feet

15 feet

0 feet

5 feet

10 feet

15 feet

25'(max)

15 feet

20 feet

25 feet

30 feet

0 feet

NOTE:

Horizontal sections require a

1/4" rise every 12" of travel.

10 feet

(min.)

38' (max)

25'(max)

Restrictor

Position # 7

NOTE:

Restrictor positions

are based upon lab

tests. The ideal

restrictor position

may vary slightly,

especially when the

termination is near a

demarkation line.

5 feet

Restrictor

Position # 1

35 feet 35 feet

20 feet

NOTE:

• Horizontal sections require a 1/4" rise

every 12" of travel.

• The maximum vertical height is 38'.

• The maximum horizontal length is 25'.

• One horizontal elbow is allowed. The

horizontal vent length is calculated by

adding the length before and after the

elbow (H1 + H2 = horizontal vent length).

This is considered a horizontal

elbow (it does not matter

whether it turns right or left).

It may be a 45° or 90° elbow.

This is considered a

vertical elbow

Horizontal length is calculated by adding

both lengths of horizontal run

(Horizontal Length = H1 + H2).

H2 This is considered a

vertical elbow

Installation (for qualified installers only) 13

Travis Industries 93508121 231000

Termination Requirements (see the illustration below)

A Minimum 9" clearance from any door or window

B Minimum 12" above any grade, veranda, porch, deck or balcony

C Minimum 12" from outside corner walls

D Minimum 12" from inside corner walls

E Minimum 11" clearance below unventilated soffits or roof surfaces

Minimum 18" clearance below ventilated soffits

Minimum 6" clearance from roof eaves

NOTE: Vinyl surfaces require 24"

11” Min.

6” Min.

Roof

Surface

Roof

Eaves

F Minimum 18" clearance below a veranda, porch, deck or balcony (must have two open sides)

G Minimum 48" clearance from any adjacent building

H Minimum 84" clearance above any grade when adjacent to public walkways or driveways

NOTE: may not be used over a walkway or driveway shared by an adjacent building

I Minimum 48" clearance from any mechanical air supply inlet, 72" for Canada

J Minimum 36" clearance above and 48” below and to the sides of non-mechanical air supply inlet

K Minimum 36" from the area above the meter/regulator (vent outlet)

L Minimum 36" from the meter/regulator (vent outlet)

M Minimum 12” above the roof line (for vertical terminations)

N Minimum 24” horizontal clearance to any surface (such as an exterior wall) – for vertical terminations

NOTE: Measure clearances to the nearest edge of the exhaust hood.

• Use the vinyl siding standoff (#950) when installing on an exterior with vinyl siding.

• Vent termination must not be located where it will become plugged by snow or other material

• These clearances meet UMC-1994 and the CNA/CGA-B149 code standards.

14 Installation (for qualified installers only)

Travis Industries 93508121 231000

Finalizing the Installation

!Turn the gas control valve to “OFF” prior to conducting any service.

1Open the door (see page 16).

2Install the log set and coals (see page 17).

!We recommend you purge the gas line at this time (with the door open). This allows gas to be

detected once it enters the firebox, ensuring gas does not build up.

3Close and secure the door (see page 16).

4Turn on gas to the heater. Leak test all gas joints prior to starting the appliance. Start the pilot. Start

the main burner. Leak test all gas joints again.

5Check the pilot flame to make sure it looks like the illustration below. Adjust the pilot flame if

necessary.

Standard

Screwdriver

The pilot flame must contact the thermocouple and

thermopile (see the illustration below). Adjust the pilot up or

down as necessary.

To adjust the pilot flame, turn this screw (NOTE: if totally

unscrewed gas will come out of this port). Clockwise

lowers the flame while counter-clockwise raises it.

6Let the heater burn

for fifteen minutes.

Adjust the air

shutters, if

necessary, to

achieve the correct

looking flame (see

the illustration

below).

•The air shutter

adjusts the amount

of air that mixes with

the gas before it

exits the burner

holes.

ADJUSTING THE AIR SHUTTERS

Follow the directions below to adjust the front

and rear air shutter independently.

Swing the

left side

door open.

NOTE: If the air control is all the way in, yet the flames remain

sooty, shut off gas to the fireplace and contact a qualified gas

service technician.

Correct

Flames should be blue at the

base, yellow-orange on the top. If the flames are over 12" tall or sooty

on the ends, push the air control in. If the flames are all blue and

short, pull the air control out.

Not Enough Air Too Much Air

NOTE: The logs must be installed correctly to

monitor the flame while adjusting the air shutter.

Loosen the nut two turns.

Slide the air shutter rod in or out.

Tighten the nut to

secure the shutter.

3/8" Nutdriver

Front Air

Shutter Control

Rear Air Shutter

Control

OPEN

(more air)

CLOSED

(less air)

OPEN

(more air)

CLOSED

(less air)

Installation (for qualified installers only) 15

Travis Industries 93508121 231000

FINE TUNING THE EMBER-FYRE™ BURNER

Each installation is affected by altitude, vent configuration, and fuel quality. Because of this, the restrictor and air

shutter may need to be fine tuned to each installation. Follow the hints below to fine-tune the burner for

optimum performance and aesthetics.

Restrictor Hints:

Set the restrictor to the position suggested in the vent configuration table (pages 10-12). Turn the heater on

and allow it to reach full temperature (15 min.). If the flames indicate there is excessive draft due to altitude or

climate, you may wish to adjust the restrictor to a more restrictive position (higher number). Active, flickering

short flames are an indication of excessive draft. If the flames lift off of the burner holes, this indicates not

enough draft (restrictor is set too high). After adjustments are made the unit must be cooled down to room

temperature and restarted to make sure that the restriction is not so severe that the pilot will drop out when it is

restarted. If the pilot does drop out reduce the restriction until it will operate continuously.

Air Shutter Hints:

•For more glow, open the air shutter, however, this will make the flames more blue.

•For yellow flames, close the air shutter, however, this may create less glow.

The flames should burn right

off the top of the burner ports

(if they are too blue, adjust

the air control).

Lifting flames indicate

insufficient draft (restrictor

is set too high).

Burner Burner Ports

(holes)

Ghosting flames indicate

insufficient air (restrictor set too

high, air shutter shut down, or

other venting error).

Lifting FlamesCorrect Flames

AAA

Ghosting Flames Flickering Flames

Flickering, short flames

indicate excessive draft

(move air shutter to a higher

position).

Warning: If the vent configuration is installed incorrectly the vent may cause the flames inside the heater to lift or

“ghost” – a dangerous situation. Inspect the flames after installation to insure proper performance. If the

vent configuration is correct, yet the flames are lifting or ghosting, shut off gas to the heater and contact

the dealer for information on remedying the problem.

7Turn the flame adjust knob to its highest position - the flames should be a maximum 10” to 12” tall.

Check the flame on low position. The flames should burn off of each burner hole. If the heater does

not work correctly, contact your dealer for a remedy.

8 Give this manual to the home owner and fully explain the operation of this heater.

16 Installation (for qualified installers only)

Travis Industries 93508121 231000

Opening the Door

Open both the top

and bottom latch.

With the pawl free of the

strike, the door may be

swung open.

Swing the left

panel back.

When securing the

door, make sure the

pawl fits over the strike

before tightening.

Strike

Pawl Door

Frame

NOTE: Do not overtighten the pawl by screwing

it in. This will permanently damage the latch.

Installation (for qualified installers only) 17

Travis Industries 93508121 231000

Log Set and Coal Installation

Step 1 Before installing the log set, make sure the burner is seated correctly.

Remove the burner and check the items below.

Mixing Tube

O-Ring

Burner Tube

AAAA

Make sure the burner is

fully seated. When in

place, the pilot flame

must align directly

above the burner holes.

AAA

AAAA

NOTE:

Make sure the “O” rings seal the burner

tubes to the mixing tubes.

Replace the

burner, making

sure the burner

tubes line up with

the mixing tubes.

HINT:

If the burner does not insert easily, make sure the

screws holding the rear mixing tube in place are

slightly loose. This allows the mixing tube to move

sli

htl

and ali

n with the burner tube.

AAAA

Step 2

Place the rear log on the two

platforms at the rear of the

firebox.

AAAAAAAAAAAAAAAAAAAAA

These pins insert

into the holes in

the log.

Place the two pins,

included in the hardware

pack, into the burner.

18 Installation (for qualified installers only)

Travis Industries 93508121 231000

Step 3 Install the front logs.

AAAAAAAAAAAAAAAAAAAAAAAAA

AAAAA

AAAAAAAAA

AAAAAAAA

Place the front logs on

top of the burner.

These pins insert into the

holes in the logs.

1” to 1-1/2”

space

Note how the front left log is

spaced 1/4” to 3/8” off of the

burner holes.

Do not place logs over

burner holes.

Top View Front View

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