Lubing Pad-Climate-System User manual

PAD-CLIMATE-SYSTEM
Assembly instruction and operators manual
Issue: November 2013
Version: 1.1.6

PAD-CLIMATE-SYSTEM
Assembly instruction and operators manual
Introduction
2
Informations obout Producer:
LUBING Maschinenfabrik
GmbH & Co. KG
Lubingstraße 6
49406 Barnstorf
Tél.: [phone] / 9879 - 0
Fax: [phone] / 9879 - 33
•e-mail: [e-mail]
•Internet: www.lubing.de
Informations obout service :

PAD-CLIMATE-SYSTEM
Assembly instruction and operators manual
Introduction
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Table of Contents
1. INTRODUCTION
BRIEF DESCRIPTION OF LUBING PAD-CLIMATE-SYSTEMS ........................................... 41.1.
PREFACE TO THE MANUAL .......................................................................................... 41.2.
2. GENERAL INFORMATION
WARNINGS AND SYMBOLS .......................................................................................... 52.1.
DESIGNATED USE ...................................................................................................... 62.2.
GENERAL SAFETY GUIDELINES -INTENDED USE ........................................................... 62.3.
OBLIGATIONS ............................................................................................................ 72.4.
WARRANTY AND LIABILITY .......................................................................................... 72.5.
ELECTRICAL SYSTEM ................................................................................................. 82.6.
3. ASSEMBLY
ASSEMBLY INFORMATION ........................................................................................... 83.1.
PAD LOCATION IN BUILDING ........................................................................................ 83.2.
ASSEMBLY ORDER ..................................................................................................... 93.3.
SPARE PARTS............................................................................................................ 93.4.
RECOMMENDED TOOLS .............................................................................................. 93.5.
INSTALLATION PROCEDURES ...................................................................................... 93.6.
ASSEMBLING ............................................................................................................103.7.
3.7.1. Bracket for Watergutter ............................................................................................ 11
3.7.2. Watergutter ............................................................................................................... 12
3.7.3. Glued connections.................................................................................................... 12
3.7.4. Top Bracket .............................................................................................................. 14
3.7.5. Supply Unit ............................................................................................................... 14
3.7.6. Water Distribution Pipe............................................................................................. 15
3.7.7. Pad Guide................................................................................................................. 16
3.7.8. Covers ...................................................................................................................... 17
3.7.9. Deflector ................................................................................................................... 17
4. OPERATING INSTRUCTIONS
CONCEPT OF EVAPORATIVE COOLING ........................................................................184.1.
PRIOR START UP ......................................................................................................184.2.
OPERATING..............................................................................................................194.3.
TO REMOVE THE PAD GUIDE .....................................................................................204.4.
5. TECHNICAL DATA
CENTRIFUGAL-PUMP LUBING AQUA 11 ...................................................................215.1.
5.1.1. General technical data.............................................................................................. 21
5.1.2. 1 ~ 230 V / 50 Hz...................................................................................................... 21
5.1.1. 1 ~ 230 V / 60 Hz...................................................................................................... 21
5.1.2. 3 ~ Y/∆ 400 V / 50/60Hz ........................................................................................... 21

PAD-CLIMATE-SYSTEM
Assembly instruction and operators manual
Introduction
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1. Introduction
Brief description of LUBING Pad-Climate-Systems1.1.
The LUBING Pad-Climate-System is a cooling- and humidification system for agricul-
tural buildings for animal husbandry and for industrial complexes.
The system consists essentially of a pump which pumps water into a spray tube.
Through holes, water sprays against a Deflector. This distributes the water surface
covering over the Pads. The water goes on the one hand a part through the Pads
and the other part evaporated. The surplus water is caught in the Watergutter and
discharged partially and given on the other hand again to the pump.
Preface to the manual1.2.
This manual facilitates is becoming acquainted with of the Pad-Climate-System and it
points out the intended use of the System. The manual contains important notes, as
the System is to be operated surely, properly and economically. Their attention helps
to avoid dangers to decrease repair costs and down-times and to increase the relia-
bility and the life span of the System. The manual is to be supplemented around in-
structions due to existing national regulations for accident prevention and to envi-
ronmental protection. The manual must be constantly at the place of work of the plant
available.
The manual is to be read and used from each person to, those assigned with work
with/on the System e.g.
•operation, including preparation, disturbance recovery in the work routine, re-
moval
•of scraps, care, disposal of operating and auxiliary materials
•maintenance (maintenance, inspection, repair) and/or
•transport.
Beside the manual and in the user country and in the employment place valid obliga-
tory regulations for accident prevention are to be considered also the recognized
specialized technical rules for security and professional working.

PAD-CLIMATE-SYSTEM
Assembly instruction and operators manual
General information
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2. General information
Warnings and symbols2.1.
You will come across the following symbols while reading this manual.
Warns of general danger
Warns of dangerous electrical current
Warns of cold
Warns of corrosive substances
Warns of flammable substances
Substances detrimental to health
General mandatory sign
Mandatory sign indicating protective gloves

PAD-CLIMATE-SYSTEM
Assembly instruction and operators manual
General information
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Designated use2.2.
LUBING Pad-Climate-System is exclusively intended for cooling applications in sta-
bles.
Any other use shall not be regarded as proper. The manufacturer will not be liable for
any ensuing damage; this risk shall be borne by the user alone.
Designated use also includes:
•observing all of the information in the Operating Instructions and
•carry out all service and maintenance work as required.
LUBING Pad-Climate-Systems may only be operated, maintained and serviced by
personnel familiar with these measures and the potential dangers associated with the
system.
General safety guidelines - intended use2.3.
These Operating Instructions include the most important information for operating the
Pad-Climate-Systems in a safe manner.
The relevant guidelines for the prevention of acci-
dents as well as other generally recognised technical
safety and medical regulations for the workplace
must be observed.
Check that the safety and functional equipment works safely and correctly:
•prior start-up
•at the appropriate intervals
•after modifications or maintenance.
The specifications outlined by the water and energy utility companies must also be
observed.
The system is exclusively intended for cooling/air-conditioning. Another use, like e.g.
for pumping other liquids than water is considered than not intended. For damage re-
sulting from this the manufacturer/supplier is not responsible. The risk carries alone
the user.
To the intended use also belongs the attention of the manual and the adherence to of
the inspection and maintenance conditions.

PAD-CLIMATE-SYSTEM
Assembly instruction and operators manual
General information
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Obligations2.4.
Observe information in the Operating Instructions
A basic prerequisite for safe handling and smooth operation of this Pad-Climate-
System is knowledge of the basic safety information and safety guidelines. These
Operating Instructions, and the safety instructions in particular, must be observed by
all persons working on the Pad-Climate-System. Furthermore, all regulations and
guidelines governing the prevention of accidents and applicable for the respective
site must also be observed.
The Pad-Climate-System may only be used as designated when it is in a safe tech-
nical state. Any problems which may impair safety must be remedied without delay.
Organisational measures:
All safety equipment must be examined at regular intervals.
Warranty and liability2.5.
As a general rule, our “General Terms and Conditions Governing Sale and Supply”
shall apply.
Warranty and liability claims in the event of personal and material damage are ex-
cluded if they are attributable to one or more of the following causes:
•non-designated use of the Pad-Climate-system,
•improper fitting, commissioning, operation and service of the system,
•operation of the system despite defective safety equipment or safety and
protective equipment which has been fitted incorrectly or is non-functional,
•non-observance of the information in the Operating Instructions as regards
transport, storage, fitting, commissioning, operation, service and equipment
of the system,
•independent structural modifications to the system,
•poor supervision of components subject to wear,
•repairs carried out incorrectly,
•catastrophes caused by foreign bodies and forces majeures.

PAD-CLIMATE-SYSTEM
Assembly instruction and operators manual
Assembly
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Electrical system2.6.
Always isolate the power supply before working on
the electrical system.
All tasks extending beyond the framework of system maintenance may only be car-
ried out by qualified personnel.
Always isolate the power supply when working on the device and secure against un-
authorised reactivation by another person. Examine electrical cables for visible dam-
age prior to commissioning. Replace any damaged lines before putting the device in-
to operation. Damaged or destroyed plug devices must be replaced by a qualified
electrician. Do not remove plugs from sockets by pulling the cable. Covering electri-
cal components can give rise to heat concentration with high temperatures which can
in turn destroy the equipment and cause fires.
3. Assembly
Assembly information3.1.
Please read the following pages carefully. The instructions in this manual apply for
various Pad-Climate-Systems. For this reason, we would ask you to select and apply
the sections which concern you.
When using this manual for LUBING standard versions, please note all alterations to
and/or deviations from the scope of your supply.
Pad location in building3.2.
For poultry or livestock applications, the top of the Pads should be at the highest lev-
el at which cooling is desired. The Pads should be located on one end of the building
except in cases where the resulting air velocity exceeds the comfort level for the an-
imals being housed. In these cases, the Pads should be on both sides at both ends
of the house, with the fans on both sides in the middle. See figure 1.
Many other designs are acceptable.

PAD-CLIMATE-SYSTEM
Assembly instruction and operators manual
Assembly
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Assembly order3.3.
Use the Table of Contents to find the as-
sembly section you require. The assembly
section describes the individual work steps
in the assembly order. Individual compo-
nents are provided with position numbers in
the drawings. These position numbers can
also be found in the text.
Spare parts3.4.
Spare parts for the Pad-Climate-System you
will find in the "Spare parts list for Pad-
Climate-Systems"
This contains the exact name of the respec-
tive part and its item number, which we re-
quire in the event of spare parts being or-
dered. In order to procure electrical compo-
nents, we require information on the power
supply, e.g. 230/400 V – 3 Ph. 50/60 Hz.
A current version is appended to these As-
sembly and Operating Instructions.
Recommended tools3.5.
The following is a list of tools needed for the
installation of your LUBING Pad-Climate-
System.
•Tape Measure
•Hack Saw
•Chalk Line
•Jigsaw or Circular Saw
•Level
•Screwdriver
Installation procedures3.6.
This opening in the stable should have a
wood frame, all made of water-resistant
wood.
For systems 3m to 12m (10ft to 40ft) long,
the sump will be located at the end of the
system.
For systems 12m to 24m (40ft to 80ft) long,
the sump will be located at the center of the
system.

PAD-CLIMATE-SYSTEM
Assembly instruction and operators manual
Assembly
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Assembling (Parts List)3.7.
Supply Unit
Bracket for Watergutter
Watergutter
Coupling for Watergutter
Endcover for Watergutter
Pad Support
Ball Valve
Pump Cover
Top Bracket
Elbow-Glue-Coupler
Water-Distribution-Pipe
(with holes)
T-Glue-Coupler
Pipe Connector
Pad Guide
Deflector
Pad Guide Coupler
Deflector Coupling
Transition Piece
Endcover for Deflector
Sealing Cap
Pad Cover
figure 3.7.1.1
3.7.1.2
3.7.1.3
3.7.1.4
3.7.1.5
3.7.1.6
3.7.1.7
3.7.1.8
3.7.1.9
3.7.1.10
3.7.1.11
3.7.1.12
3.7.1.13
3.7.1.14
3.7.1.15
3.7.1.16
3.7.1.17
3.7.1.18
3.7.1.19
3.7.1.20
3.7.1.21