Lucks SM160B AR Instructions for use

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INSTRUCTION AND MAINTENANCE
MANUAL
MODEL SM160B/SM200B AR
208 V 60 Hz
OVERTURNABLE SPIRAL MIXER
WITH FIXED BOWL

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MANUFACTURER AND MACHINE
SPECIFICATIONS

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CHAPTER
1 USING THIS MANUAL 7
1.1 PURPOSE OF THE MANUAL 7
1.2 UPDATING THE MANUAL 8
2 GENERAL INFORMATION 9
2.1 CONDITIONS OF GUARANTEE 9
2.2 TECHNICAL SERVICES 10
2.3 GENERAL SAFETY WARNINGS 10
3 PLANNED USES OF THE MACHINE 12
3.1 WORK ENVIRONMENT 12
3.2 MATERIALS TO BE USED 12
3.3 INSTRUCTIONS TO AVOID IMPROPER USE OF THE MACHINE 13
4 HANDLING THE MACHINE 14
4.1 WARNING 14
4.2 UNPACKING THE MACHINE 14
4.3 LIFTING AND MOVING THE MACHINE 16
5 INSTALLING THE MACHINE 21
5.1 WARNING 21
5.2 ENVIRONMENTAL CONDITIONS 22
5.3 POSITIONING AND FIXING THE MACHINE IN PLACE 22
6 PREPARING THE MACHINE FOR USE 25
6.1 WARNING 25
6.2 ADJUSTING THE MACHINE 25
6.3 CONNECTING THE MACHINE TO THE POWER SUPPLY 28
6.4 CLEANING THE MACHINE 29
7 USING THE MACHINE 30
7.1 WARNING 30
7.2 PRELIMINARY CHECKS BEFORE STARTING 30
7.3 DESCRIPTION OF THE WORK PROCESS 30
7.4 DESCRIPTION OF THE FUNCTIONS FOR OPERATING THE ONE-SPEED MODEL 33
7.5 STOPPING THE MACHINE NORMALLY 38
7.6 STOPPING THE MACHINE IN AN EMERGENCY 38
7.7 DESCRIPTION OF THE SAFETY SYSTEMS 38

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7.8 EFFICIENCY OF THE SAFETY SYSTEMS 39
8 SAFETY INSTRUCTIONS 40
8.1 WARNING 40
8.2 GENERAL CRITERIA 40
8.3 RISKS TO PERSONS 40
8.4 ENVIRONMENTAL CONDITIONS AND NOISE 41
9 MAINTENANCE AND REPAIRS 43
9.1 WARNING 43
9.2 MAINTENANCE 43
9.3 INSTRUCTIONS FOR THE ADJUSTMENT OF THE BELT TENSION AND THE
REPLACEMENT OF THESE BELTS 44
9.4 DESCRIPTION OF THE HYDRAULIC UNIT FOR THE SM160B/SM200B AR MIXER 49
10 PERSONNEL TRAINING 58
10.1 WARNING 58
10.2 PERSONNEL ASSIGNED TO THE MACHINE 58
11 ADDITIONAL IMPORTANT INSTRUCTIONS FOR THE USE OF THE MACHINE 59
12 ETL REFERENCE STANDARDS 61
12.1 ETL PLATE 61
13 TECHNICAL MACHINE SPECIFICATIONS - SM160B AR 62
14 TECHNICAL MACHINE SPECIFICATIONS - SM200B AR 63
15 ASSEMBLY DRAWINGS FOR SPARE PARTS AND WIRING DIAGRAMS 66
16 WARNING AND SAFETY LABELS 83

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1 USING THIS MANUAL
1.1 PURPOSE OF THE MANUAL
Using the manual
The manual for the use and maintenance of the machine,
together with the Technical File, form an integral part of
the machine. They must be preserved for the full life of
the machine and must be passed on to any subsequent
users.
The layout of the manual clearly identifies the chapters
and the topics dealt with therein, allowing for efficient
consultation.
Caring for the manual
The manual must be handled with care in order to prevent
it from being damaged. It should be filed in a place
which will ensure its safekeeping but at the same time
which will allow it to be easily accessible for
consultation.
Consulting the manual
The manual begins with a contents page, listing the
various chapters and the topics contained therein.
It is necessary to strictly respect both the specified
precautions before switching on the machine and the
instructions concerning safety measures.

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1.2 UPDATING THE MANUAL
Whenever modifications are made to the machine or the
user purchases optional equipment, the manufacturer will
either supply a new, complete manual or only the specific
documentation related to the parts to be added or
replaced.
In the latter case of partial documentation, instructions
will be given on the correct procedure to replace and/or
complete:
•the documentation;
•the contents page;
•the enclosures.

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2 GENERAL INFORMATION
2.1 CONDITIONS OF GUARANTEE
Validity
The guarantee period begins from the corresponding
invoice date.
This guarantee is valid for a period of:
•six months, for electrical parts and motors;
•twelve months, for mechanical parts and other
components.
An essential condition to ensure the validity of the
guarantee in the above specified periods, is that accurate
routine maintenance has been carried out, in accordance
with the instructions specified in chapter 9.
Guarantee services
Defective pieces still under guarantee must be returned
with no transport costs charged to the manufacturer.
The manufacturer, after having verified that the parts are
truly defective, will forward the spare parts to be
replaced; the transport costs will be charged to the
consignee.
The manufacturer cannot be held responsible for any
situations arising from incorrect or inappropriate use of
the machine by the user, which could compromise the
safety of the machine and of the user.
For example:
•a lack of maintenance;
•the installation of tools on the machine which do
not belong to it or which are not allowed to be used
on the machine.

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2.2 TECHNICAL SERVICES
During the warranty period
If a technical intervention is required for special
maintenance or to repair a fault, then it is obligatory to
consult the manufacturer before carrying out any
operations related to the aforesaid cases.
Technical services in general
In addition to routine maintenance, it is recommended
that scheduled maintenance also be carried out by
suitably qualified personnel, in the manner specified in
chapter 9.
2.3 GENERAL SAFETY WARNINGS
Safety and precautionary measures for which the user is responsible
The personnel assigned to the operation of the machine,
must be able to carry out all the tasks necessary for the
basic operation of the machine. That is, they must have a
good working knowledge of:
•the work cycle and the safety devices;
•the procedures for the loading of the ingredients and
the unloading of the dough;
•the procedures for the cleaning of the machine and the
workplace.
For additional information on this topic refer to sections
7 and 8.
During the kneading process, it is necessary not to
exceed the maximum quantities of dough allowed for the
specific machine being used.
The quantities of the ingredients can vary, depending on
the respective percentages of the ingredients to be used.

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Other safety measures
It is necessary to observe the local safety standards and
codes currently in force at all times.
Under no circumstances must the personnel assigned to
the machine operate without the safety guards and safety
systems installed.
It is absolutely forbidden to tamper with or modify the
safety devices and circuits.

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3 PLANNED USES OF THE MACHINE
The machine has been designed and constructed for the
purpose of making bread or pastry dough.
3.1 WORK ENVIRONMENT
In addition to the obligatory requirement of operating in
an environment which is suitable for the production of
foodstuffs, it is also necessary to respect other
conditions, such as:
•the absence of ventilation during the loading and initial
phase of the work cycle;
•the use of suitable containers and tools which come
into contact with foodstuffs;
•sufficient access to the machine for all cleaning and
routine maintenance operations.
3.2 MATERIALS TO BE USED
The purpose of the machine
The machine and all its parts have been designed for the
processing of foodstuffs (bread and pastry dough). This
machine allows for the production of an homogeneous
mixture of water, flour and other ingredients (yeast,
salt...) required for bread dough or pastry dough.
Description of ingredients which can be used
All types of flour,
Water,
Yeast,
Fats- Butter,
Sugar,
Flavourings,
Salt,
Liqueurs and other ingredients used to make bread or
pastry dough.

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Percentages of ingredients
The maximum quantities of ingredients which can be
placed into the bowl depend on the percentages of the
ingredients in the mixture.
For information on the machine dough capacity and on
the percentage of flour and water, refer to chapter 13/14.
3.3 INSTRUCTIONS TO AVOID IMPROPER USE OF THE MACHINE
The following conditions constitute improper use of the
machine and are forbidden:
•Loading quantities which exceed the specified
maximum quantities for the machine being used;
•Removing or changing the position of safety systems,
such as fixed and mobile safety guards, limiting device
microswitches;
•Using unsuitable ingredients;
•Cleaning with tools which can scratch the bowl;
•Using the machine in unsuitable environments.

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4 HANDLING THE MACHINE
4.1 WARNING
When lifting and moving the machine, it is necessary to
strictly adhere to the instructions specified in this chapter
and in the chapter related to safety (refer to chapter 8).
4.2 UNPACKING THE MACHINE
As shown in Errore. L'argomento parametro è
sconosciuto., the machine rests on a wooden pallet (pos.
A, Errore. L'argomento parametro è sconosciuto.).
The machine is held in place by bolts fitted through the
mixer feet (pos. B, Errore. L'argomento parametro è
sconosciuto.). In the case when the machine is supplied
with 4 standard chromium-plated feet without a bolt
fastening position (pos. D, Errore. L'argomento
parametro è sconosciuto.), then, it is fastened to the
pallet by bolts fitted through the floor fastening positions
(E, Errore. L'argomento parametro è sconosciuto.).
The machine always rests on a pallet and can then be
packed in one of the following ways:
•machine placed in a wooden crate;
•machine placed in a wooden box.

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Figure 4-Errore. L'argomento parametro è sconosciuto.
Figure 4-Errore. L'argomento parametro è sconosciuto.
The information concerning the gross weight appears on
the outside of the packaging.
B
D
A
D
B
D
B
D
C
E
E

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Once the outer packing material has been removed, in
order to unpack the machine, it is first necessary to
remove the fastening bolts (pos. B in Errore.
L'argomento parametro è sconosciuto., or pos. E in
Errore. L'argomento parametro è sconosciuto.).
In order to lift the unpacked machine from the pallet,
use:
1. an overhead crane of appropriate lifting capacity,
hooking the belt to the column, as indicated in
Errore. L'argomento parametro è sconosciuto.,
bearing in mind that the mixer tends to lean forward;
2. an appropriate fork lift truck, first inserting an
appropriate tube through the belt suitably placed
around the mixer and then resting the tube itself on the
forks suitably positioned, as indicated in Errore.
L'argomento parametro è sconosciuto., bearing in
mind that the machine tends to lean forward.
For additional information on the procedure for lifting
the unpacked machine from the pallet and placing it in
the chosen position, refer to the next section.
All the material used for the packaging, excluding the
fastening bolts, can be recycled or disposed of as
ordinary urban waste.
4.3 LIFTING AND MOVING THE MACHINE
Lifting the machine with packaging
Before starting, check the total weight of the machine
with packaging and then use appropriate equipment to lift
the packed machine. In the case when a transpallet or
fork lift truck is used, the machine must be lifted by
inserting the forks into the pallet in the positions
indicated in the corresponding figures (Errore.
L'argomento parametro è sconosciuto. and Errore.
L'argomento parametro è sconosciuto.).

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Figure 4-Errore. L'argomento parametro è sconosciuto.
Figure 4-Errore. L'argomento parametro è sconosciuto.
Fork Position

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Lifting the machine without packaging
The unpacked machine can be lifted from the pallet and
positioned using a suitable overhead crane or fork lift
truck, in the manner shown in Errore. L'argomento
parametro è sconosciuto. and Errore. L'argomento
parametro è sconosciuto. respectively.
•Using an overhead crane:
The machine can be lifted from the pallet and placed in
the chosen position using an overhead crane, by
positioning a suitable belt around the mixer column, as
indicated in Errore. L'argomento parametro è
sconosciuto..
During the lifting process, the machine is in an
inclined position since the centre of gravity has been
shifted, however, this does not compromise the safety
of the people or of the machine itself.
Avoid oscillations during this operation.

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Figure 4-Errore. L'argomento parametro è sconosciuto.
•Using a fork lift truck:
The machine can be lifted from the pallet and placed in
the chosen position using a fork lift truck, by
positioning a suitable belt around the mixer column, as
indicated in Errore. L'argomento parametro è
sconosciuto..
As in the previous case, also in this case, the machine
tends to lean forward in an inclined position as is
shown in Errore. L'argomento parametro è
sconosciuto., however, this does not compromise the
safety of the people or of the machine itself.
Avoid oscillations during this operation.

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Figure 4-Errore. L'argomento parametro è sconosciuto.