LUCLAR MANITOBA ENSILER 2400 User guide

USO E MANUTENZIONE
USE AND MAINTENANCE
USO Y MANUTENCION
MODE D’EMPLOI ET ENTRETIEN

DICHIARAZIONE CE DECLARATION CE
EG-ERKLÄRUNG CE DECLARATION
PRODUTTORE CONSTRUCTEUR
HERSTELLER MANUFACTURER
LUCLAR INTERNATIONAL S.r.l.
Via Corvione, 20 - 25010 Isorella - (Brescia) Italy
DESCRIZIONE DELLE MACCHINE PRODOTTE
Macchina per l’insilamento tubolare MANITOBA
NORMATIVE DI RIFERIMENTO AI FINI DELLA SICUREZZA
LE MACCHINE SONO CONFORMI AI REQUISITI DI SICUREZZA STABILITI DALLA DIRETTIVA 89/392/CEE COME MODIFICATA
DALLE DIRETTIVE 91/368/CEE, 93/44/CEE E 93/68/CEE
DESCRIPTION OF MACHINES PRODUCED
MACHINE FOR THE TUBOLAR ENSILAGING MANITOBA
SAFETY REGULATIONS
THE MACHINES COMPLY WITH THE REQUISITES OF DIRECTIVE 89/392/EEC AS MODIFIED WITH DIRECTIVES 91/368/EEC,
93/44/EEC AND 93/68/EEC
BESCHREIBUNG DER HERGESTELLTEN MASCHINEN
MASCHINE FÜR SCHLAUCHEINLAGERN MANITOBA
SICHERHEITSNORMEN
DIE MASCHINEN ENTSPRECHEN DEN VON DER RICHTLINIE 98/37/EWG FESTGESETZTEN SICHERHEITSANFORDERUNGEN
ALS MIT RICHTLINIEN 91/368/EWG, 93/44/EWG UND 93/68/EWG GEÄNDERT
MODELLI MODELLE MODELES MODELS
¾MANITOBA ENSILER 2400
¾------------------------
¾MANITOBA ENSILER 2700
¾------------------------
¾MANITOBA ENSILER 3000
¾------------------------
I

TIMBRO E FIRMA DELL’IMPORTATORE
STEMPEL UND UNTERSCHRIFT DES IMPORTEURS
CACHET ET SIGNATURE DE L’IMPORTATEUR
STAMP AND SIGNATURE OF IMPORTER
SELLO Y FIRMA DEL IMPORTADOR
HANDTEKENING EN STEMPEL VAN DE IMPORTEUR
CANIMBO E ASSINATURA DO IMPORTADOR
6)5$*,'$ .$, 832*5$)+ 72Ȋ(,6$*:*($
TIMBRO E FIRMA DEL VENDITORE
STEMPEL UND UNTERSCHRIFT DES HÄNDLERS
CACHET ET SIGNATURE DU VENDEUR
STAMP AND SIGNATURE OF SELLER
SELLO Y FIRMA DEL VENDEDOR
HANDTEKENING EN STEMPEL VAN DE VERKOPER
CANIMBO E ASSINATURA DO FORNECEDOR
6)5$*,'$ .$, 832*5$)+ 72Ȋ3:/+7+
ELENCO DEI RIPARATORI PIU’ VICINI AL LUOGO DI UTILIZZO DELLA MACCHINA
LISTE DER MECHANIKER, DIE IN DER NÄHE DES EINSATZORTES DER MASCHINE ZU FINDEN SIND
LISTE DES REPARATEURS LES PLUS PROCHES DE L’ENDROIT D’UTILISATION DE LA MACHINE
LIST OF EXPERT REPAIR MEN CLOSEST TO PLACE OF USE
LISTA DE LOS TECNICOS REPARADORES MAS CERCANOS DEL LUGAR EN QUE SE USA LA MAQUINA
LIJST VAN REPARATEURS IN DE DIRECTE OMGEVING VAN DE PLAATS VAN GEBRUIK VAN DE MACHINE
LISTA DOS TÉCNICOS MAIS PRÓXIMOS DO LOCAL DE UTILIZAÇÃO DA MÁQUINA
.$7$/2*26 7:1 3/+6,(67(5:1 681(5*(,:1 Ȉ7+ȃ3(5I2&Ǿ2328 &5+6,0232,(,7$, 72 0+&$1+0$
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II

LEVE DI COMANDO STEUERHEBEL LEVIERS DE COMMANDE CONTROLS
PALANCAS DE MANDO BEDIENINGSHENDELS ALAVANCAS DE COMANDO ȃȆȌȂȆȀ ǽȂǽĬȌȆȋ
Comando espulsore
Die knĦppelsteuerung auswerfer
Lerver motion of expeller
Comando avvolgimento cavo
Die knĦppelsteuerung der kabelauwicklung
Lever motion of the cable winding
Comando rotazione ruote posteriori / anteriori
Die knĦppelsteuerung der hinterräder / vorderräder
Lever motion of the cable winding
Comando posizionamento tappetino
Die knĦppelsteuerung der stellung des förderteppichs
Lever motion of the positioning of the conveyor belt feeder
Comando sollevamento tappetino
Die knĦppelsteuerung der anheben des förderteppichs
Lever motion of the raising of the conveyor belt feeder
Comando movimentazione catena tappetino
Die knĦppelsteuerung der betätigung der förderteppichs
Lever motion of the control of the conveyor bekt feeder chain
PITTOGRAMMI DI SICUREZZA SICHERHEITSSYMBOLE PICTOGRAMMES DE SECURITE SAFETY WARNING SYMBOLS
CARTELES INDICADORES DE SEGURIDAD VEILIGHEIDSPICTOGRAMMEN PICTOGRAMAS DE SEGURANÇA
ȇȀȁȊȆĬȈǺĮȀǽȉ ǺȉĮǺȂǽȀǺȉ
III

Attenzione; leggere le istruzioni per l’uso!
Collocato nella zona frontale, visibile dalla postazione di comando.
Achtung; die Gebrauchsanleitung lesen !
Angebracht im Frontalbereich, ersichtlich von der Steuerstelle aus.
Attention: lire le mode d'emploi!
Placé dans la zone avant, visible du poste de commande.
Important; read the instructions for use!
Placed on the front, visible from the control post.
¡Atención! Leer atentamente el modo de empleo
Situado en la zona delantera, visible desde el puesto de mando.
Let op; lees eerst de gebruiksaanwijzing!
Op de voorkant aangebracht en zichtbaar vanaf de bestuurderspositie.
Atenção; ler as instruções de utilização!
Colocado na zona frontal, visível do posto de comando.
ȇȢȡIJȡȥȓ.ǼțįȖȑIJijı ijțȣ ȡİșȗȔıȣ ȥȢȓIJșȣ!
ȉȠʌȠșİIJȘµȑȞȘ ıIJȘȞ µʌȡȠıIJȚȞȒ ȗȫȞȘ,ȠȡĮIJȒ Įʌȩ IJȘ șȑıȘ İȜȑȖȤȠȣ.
Attenzione alle linee elettriche aeree!
Collocato nella zona frontale, visibile dalla postazione di comando.
Vorsicht bei elektrischen Freileitungen!
Angebracht im Frontalbereich, ersichtlich von der Steuerstelle aus.
Attention aux lignes électriques aériennes!
Placé dans la zone avant, visible du poste de commande.
Watch for overhead electric wires!
Placed on the front, visible from the control post.
¡Atención a las líneas eléctricas aéreas!
Situado en la zona delantera, visible desde el puesto de mando.
Let op: bovengrondse sterkstroomleidingen!
Op de voorkant aangebracht en zichtbaar vanaf de bestuurderspositie.
Atenção às linhas eléctricas aéreas!
Colocado na zona frontal, visível do posto de comando.
ȇȢȡIJȡȥȓ IJijțȣ ıȟįȒȢțıȣ șȝıȜijȢțȜȒȣ ȗȢįµµȒȣ!
ȉȠʌȠșİIJȘµȑȞȘ ıIJȘȞ µʌȡȠıIJȚȞȒ ȗȫȞȘ,ȠȡĮIJȒ Įʌȩ IJȘ șȑıȘ İȜȑȖȤȠȣ.
Attenzione. Non sostare nella zona tra il trattore ed il carro!
Collocato nella zona frontale, visibile dalla postazione di comando.
Achtung. Sich nicht zwischen dem Traktor und dem Wagen aufhalten !
Angebracht im Frontalbereich, ersichtlich von der Steuerstelle aus.
Attention: Ne pas stationner dans la zone entre le tracteur et la remorque!
Placé dans la zone avant, visible du poste de commande.
Caution. Do not stand between the tractor and the cart!
Placed on the front, visible from the control post.
¡Atención! No detenerse en la zona entre el tractor y el carro.
Situado en la zona delantera, visible desde el puesto de mando.
Let op: niet in het gebied tussen de tractor en de wagen blijven staan!
Op de voorkant aangebracht en zichtbaar vanaf de bestuurderspositie.
Atenção. Não permanecer na zona entre o tractor e o carro!
IV

Attenzione alle mani – coclee in rotazione!
Collocato sul posteriore della macchina.
Auf die Hände achtgeben – Schnecken in Bewegung!
Angebracht auf der Maschinenrückseite.
Angeb Attention aux mains – Vis en rotation!
Placé à l'arrière de la machine.racht auf der Maschinenrückseite
Watch your hands – screws in motion!
Placed on the back of the machine.
Atención a las manos – ¡Roscas en rotación!
Situado en la parte trasera del equipo.
Let op voor uw handen – roterende schroeven!
Aangebracht op de achterkant van de machine.
Atenção às mãos – cócleas em rotação!
Colocado na parte posterior da máquina.
ȇȢȡIJȡȥȓ IJijį ȥȒȢțį - ȜȡȥȝȔıȣ IJı ʍıȢțIJijȢȡĴȓ!
ȉȠʌȠșİIJȘµȑȞȘ ıIJȠ ʌȓıȦ µȑȡȠȢ IJȠȣ µȘȤĮȞȒµĮIJȠȢ.
Attenzione!
Parti in movimento, allontanare le persone dalla zona pericolosa.
Achtung!
Bewegliche Teile, Personen aus dem Gefahrenbereich verweisen.
Attention!
Pièces en mouvement, éloigner toute personne de la zone dangereuse.
Caution!
Parts in motion, keep people away from danger zone.
¡Atención!
Elementos en movimiento, alejar a todas las personas de la zona peligrosa.
Let op!
Bewegende delen, verwijder alle personen uit het gevaarlijke gebied.
Atenção!
Partes em movimento, afastar as pessoas da zona perigosa.
ȇȢȡIJȡȥȓ!
ȂȑȡȘ İȞ țȚȞȒıİȚ,ĮʌȠµĮțȡȪȞİIJİ IJȠȣȢ ĮȞșȡȫʌȠȣȢ Įʌȩ IJȘȞ İʌȚțȓȞįȣȞȘ ȗȫȞȘ.
Divieto di stazionamento nell’area di lavoro della macchina.
Collocato sul carter fresa e presso il nastro di scarico.
Verbot, sich im Arbeitsbereich der Maschine aufzuhalten.
Angebracht auf dem Gehäuse der Fräsmaschine und beim Auslaßband
Défense de stationnement dans la zone de travail de la machine.
Placé sur le carter de la fraise et près de la bande de déchargement.
Prohibition to stand in the machine operating zone.
Placed on the mill casing and near the discharge belt.
Prohibido detenerse en el área de trabajo de la máquina.
Situado sobre la cubierta de protección de la fresa y a proximidad de la cinta de
descarga.
Verboden binnen het werkgebied van de machine te verblijven.
Aangebracht op de carter van de frees en bij de afvoerband.
É proibido estacionar na área de trabalho da máquina.
Colocado no cárter da fresa e
p
róximo do ta
p
ete de descar
g
a.
Indicazione di PERICOLO.
Collocata presso il nastro di scarico e su tutti i ripari.
GEFAHRENHINWEIS .
Angebracht beim Auslaßband und auf allen Schutzvorrichtungen.
Indication de DANGER.
Placé près de la bande de déchargement et sur tous les protecteurs.
DANGER sign.
Placed near the discharge belt and on all guards.
Indicación de PELIGRO.
Situado cerca de la cinta de descarga y en todas las cubiertas de protección.
GEVAARAANDUIDING
Aangebracht bij de afvoerband en op alle afschermingen.
Indicação de PERIGO.
Colocado próximo do tapete de descarga e em todas as protecções.
dzȟİıțȠș ȁȀȄǼȋȄȆȋ.
ȉȠʌȠșİIJȘµȑȞȘ ıIJȘȞ IJĮȚȞȓĮ İțijȩȡIJȦıȘȢ țĮȚ ı'ȩȜĮ IJĮ țĮȜȪµµĮIJĮ.
V

Segnalazione punti di INGRASSAGGIO.
Hinweis für die SCHMIERSTELLEN.
Signalisation des points de GRAISSAGE.
GREASE POINT marker.
Señalización de los puntos de ENGRASE.
Signalering SMEERPUNTEN.
Assinalação dos pontos de LUBRIFICAÇÃO.
ǽʍțIJȓµįȟIJș IJșµıȔȧȟ ĬȈǺȉǺȈȀȉȃǺȊȆȉ.
Segnalazione punti di aggancio per sollevamento con gru.
Hinweis für die Einhakstellen zum Anheben mit Kran.
Signalisation des points d'attelage pour levage avec grue.
Hoisting point mark for hoisting with crane.
Señalización de los puntos de enganche para el levantamiento con grúa.
Signalering van de hijspunten voor het optillen met een hijskraan.
Assinalação dos pontos de enganche para elevação com grua.
ǽʍțIJȓµįȟIJș IJșµıȔȧȟ įȗȜȔIJijȢȧIJșȣ ȗțį įȟȫȦȧIJș µıȗıȢįȟȪ.
Indicazione velocità massima di traino consentita.
Angabe bezüglich der maximal zugelassenen Zuggeschwindigkeit.
Indication de la vitesse maximum de remorquage autorisée.
Maximum speed with load.
Indicación de la velocidad máxima de remolque autorizada.
Aanduiding voor de maximaal toegestane snelheid met aanhanger.
Indicação da velocidade máxima de reboque consentida.
dzȟİıțȠș µȒȗțIJijșȣ ıʍțijȢıʍijȓȣ ijįȥȫijșijįȣ ȒȝȠșȣ.
Segnalazione di parti sporgenti della macchina.
Hinweis auf hervorragende Maschinenteile
Signalisation d'éléments en saillie de l'équipement.
Indication of protruding parts.
Señalización de partes fuera de gálibo del equipo.
Signalering voor uitstekende delen van de machine.
Assinalação de partes salientes da máquina.
ǽʍțIJȓµįȟIJș ʍȢȡıȠıȥȪȟijȧȟ µıȢȬȟ ijȡȤ µșȥįȟȓµįijȡȣ.
Indicazione pressione massima circuito idraulico.
Collocato presso il blocco comandi.
Angabe bezüglich des maximalen hydraulischen Drucks
Angebracht bei der Steuerungseinheit
Indication de la pression maximum du circuit hydraulique.
Placé à côté du bloc de commandes.
Indication of maximum pressure in hydraulic circuit.
Placed near control panel.
Indicación de la presión máxima del circuito hidráulico.
Situado cerca del bloque de mandos.
Aanduiding voor de maximumdruk van het hydraulische circuit.
Aangebracht bij de besturingsorganen.
Indicação da pressão máxima do circuito hidráulico.
Colocado próximo do bloco de comandos.
dzȟİıțȠș µȒȗțIJijșȣ ʍȔıIJșȣ ȤİȢįȤȝțȜȡȫ ȜȤȜȝȬµįijȡȣ.
ȉȠʌȠșİIJȘµȑȞȘ ıIJȠ ʌȜĮȓıȚȠ İȞIJȠȜȫȞ.
VI

Numero massimo di giri presa di forza trattore e senso di rotazione.
Collocato sul timone della macchina.
Maximale Anzahl der Antriebsdrehungen des Traktors und Drehrichtung.
Angebracht an der Maschinendeichsel
Régime maximum de la prise de force du tracteur et sens de rotation.
Placé sur le timon de l'équipement.
Maximum rpm of power takeoff on tractor and direction of rotation. Placed
on machine rudder.
Número máximo de revoluciones de la toma de fuerza del tractor y
sentido de rotación. Situado sobre la vara del equipo.
Maximum aantal toeren van de aftak-as van de traktor en draairichting.
Aangebracht op het stuurhendel van de machine.
Número máximo de rotações por minuto da tomada de força do tractor e
sentido de rotação. Colocado na cauda da máquina.
ȃȒȗțIJijȡȣ įȢțȚµȪȣ IJijȢȡĴȬȟ ȝȓȦșȣ ıȟȒȢȗıțįȣ ijȢįȜijȒȢ Ȝįț ĴȡȢȑ ʍıȢțIJijȢȡĴȓȣ.
ȉȠʌȠșİIJȘµȑȞȘ ıIJȠ IJȚµȩȞȚ IJȠȣ µȘȤĮȞȒµĮIJȠȢ.
Indicazione pressione di gonfiaggio pneumatici.
Angabe zum maximalen Reifendruck.
Indication de la pression de gonflage des pneumatiques.
Indication of tire inflation pressure.
Indicación de la presión de inflado de los neumáticos.
Aanduiding van de bandenspanning.
Indicação da pressão de enchimento dos pneumáticos.
dzȟİıțȠș ʍȔıIJșȣ įȒȢį ʍȟıȤµįijțȜȬȟ.
VII

CONTENTS
GENERAL RULES AND INSTRUCTIONS............................................................................................................1
MANUFACTURER’S LIABILITY LIMITS .................................................................................................. 1
REFERENCE STANDARDS .................................................................................................................... 1
CONSERVATION OF MANUAL AND CERTIFICATION ......................................................................... 1
DEFINITIONS........................................................................................................................................... 1
IDENTIFICATION OF THE MACHINE ..................................................................................................... 2
OBLIGATIONS AND RESPONSIBILITIES .............................................................................................. 3
DESCRIPTION OF THE MACHINES.....................................................................................................................3
TECHNICAL FEATURES ......................................................................................................................................3
CONDITIONS AND RESTRICTIONS ON USE .....................................................................................................4
SAFETY..................................................................................................................................................................4
GENERAL INSTRUCTIONS .................................................................................................................... 4
SAFETY GUARDS AND DEVICES INSTALLED ON THEMACHINE...................................................... 6
SAFETY SIGNALS ................................................................................................................................... 7
CONTROLS............................................................................................................................................................7
USE OF THE MACHINE ........................................................................................................................................8
RECOMMENDATIONS FOR USE OF THE MACHINE ........................................................................... 8
CONNECTION TO THE TRACTOR......................................................................................................... 8
TOWING................................................................................................................................................... 8
STARTING................................................................................................................................................ 9
USE OF THE MACHINE ....................................................................................................................... 12
JAMMING/OBSTRUCTION.................................................................................................................... 14
TRANSPORT .......................................................................................................................................................15
MAINTENANCE/REPAIRS..................................................................................................................................15
GENERAL INSTRUCTION .................................................................................................................... 15
MAINTENANCE RECOMMENDATIONS .............................................................................................. 15
OPERATIONS AND FREQUENCY .......................................................................................................16
TABLE OF SUGGESTED OILS AND LUBRICANTS ............................................................................ 23
TROUBLESHOOTING .........................................................................................................................................23
ACCESSORIES....................................................................................................................................................24
STANDARD ACCESSORIES SUPPLIED WITH THE MACHINE ......................................................... 24
OPTIONAL ACCESSORIES ................................................................................................................. 24
WARRANTY ……………………………………………………………………………………………………………...24
1

GENERAL RULES AND INSTRUCTIONS
This symbol is a “CAUTION” warning and draws attention to important safety messages.
When you find this symbol, read the message carefully to avoid the risk of serious injury
to yourself or others.
Improper use of the machine or failure to apply the safety regulations can cause serious
injury, even death.
Before starting the machine:
1. Read this manual carefully.
2. Make sure there are no persons within the radius of action of the machine.
3. Be sure you know and apply the safety regulations in effect.
THE INFORMATION AND ILLUSTRATIONS IN THIS PUBLICATION ARE NOT BINDING ON LUCLAR
INTERNATIONAL SRL; THE COMPANY RESERVES THE RIGHT TO AMEND THIS MANUAL WITHOUT
NOTICE WHEN MODIFICATION OF THE PRODUCTION IS DEEMED NECESSARY TO IMPROVE IT.
MANUFACTURER’S LIABILITY LIMITS
Failure to observe the precautions or specific instructions provided in this manual, improper use of the
equipment, wholly or in part, use of unauthorized spare parts and use of the machine by persons without the
necessary qualifications violate all safety regulations concerning design, construction and proper use of the
equipment and relieve Luclar International S.r.l. of any liability in the event of injury or damage to persons or
property.
Luclar International S.r.l. is not liable in case of failure of the user to observe the safety precautions
indicated in this manual.
REFERENCE STANDARDS
In drawing up this manual, the indications provided in the following documents were used:
xEnclosure “I” to EEC Directive 98/EEC: point 1.7.4;
xUNI EN 292/2 - 1992, point 5.5.
xUNI EN 703 - 1997, point 5.1
xUNI EN 982 - 1997, point 7
CONSERVATION OF MANUAL AND CERTIFICATION
This document is an integral part of the machine. It must be kept in a safe place and used throughout the entire
operating life of the machine, even in the event of transfer of the equipment to third parties.
The “Certificate of conformity” issued by the manufacturer must also be conserved.
DEFINITIONS
Pursuant to the EEC 89/392 “Machinery Directive” and subsequent amendments, the following definitions are
provided.
Dangerous areas: any area in and/or near a machine where the presence of an exposed person
constitutes a risk for the safety and health of that person;
Exposed person: any person partially or fully inside a dangerous area;
Operator: the person(s) with the task of operating, adjusting, carrying out ordinary maintenance or
cleaning of the machine.
User: the organization or persons responsible for and/or owners of the machine.
2