Krone Big Pack 890 HS User manual
Original operating instructions
BiG PACK Baler
<v>T-Typ1</v>
BiG Pack 890 HS/XC
</v>
<v>T-Typ2</v>
BiG PACK 1270 HS/XC
</v>
<v>T-Typ3</v>
BiG PACK 1290 HS/XC
</v>
<v>T-Typ4</v>
BiG PACK 1290 HDP / XC HS
</v>
<v>T-Typ5</v></v>
<v>T
-
Typ6</v></v>
(
<v>T-abMasch.-Nr.</v>
from serial no.
</v>
: 819 240)
<v>T-Bestell-Nr.</v>
Order no.
</v>
: 150 000 137 00 en
<v>B-Titelbild</v> </v>
17.03.2011
Foreword
2
Pos: 1 /BA/Konfor mitätserklärungen/Groß packenpressen/NE Uab 2 010/Big Pack 890_1270 _1290_HS Baureihe @ 61\mod_ 1298983681414_78.doc @ 56916 1
CV0
EC Declaration of Conformity
We Maschinenfabrik Bernard Krone GmbH
Heinrich-Krone-Str. 10, D-48480 Spelle
hereby declare as manufacturer of the product named below, on our sole responsibility,
that the
Machine: Krone Big Pack Baler
Type/types: Big Pack 890 HS; Big Pack 1270 HS; Big Pack 1290 HS;
Big Pack 1290 HDP HS
Big Pack 890 HS XC; Big Pack 1270 HS XC; Big Pack 1290 HS XC;
Big Pack 1290 HDP HS XC
to which this declaration refers is in compliance with the relevant provisions of
EC Directive 2006/42/EC (Machinery) and EC Directive 2004/108/EC (EMC)
The signing Managing Director is authorised to compile the technical documents.
Spelle, 01.03.2011
Dr.-Ing. Josef Horstmann
(Managing Director, Design and Development)
Year of manufacture: Machine No.:
Pos: 2 /BA/Vorwort/Sehr geehrter Kunde @ 0\mod_11 95626300326_78.doc @ 905
Dear customer,
Dear customer,
You have now received the operating instructions for the KRONE
product which you have purchased.
These operating instructions contain important information for the
proper use and safe operation of the machine.
If these operating instructions should become wholly or partially
unusable, you can obtain replacement operating instructions for
your machine by stating the number given overleaf.
Pos: 3 /BA/-----S eitenumbruch------ @ 0\mod_11961 75311226_0.doc @ 4165
Foreword
3
Pos: 4.1 /Überschri ften/Überschri ften 1/U-Z/Vorwort @ 0\mod_1 195627720123_78.doc @ 982
1 Foreword
Pos: 4.2 /BA/Vor wort/Großpackenpressen/ Verehrter Kunde Bi GPac k @ 17\mod_1236162357058_78. doc @ 201236
Dear Customer!
By purchasing your BiG PACK baler, you have acquired a quality product from KRONE.
We are grateful for the confidence you have invested in us in buying this machine.
It is important to read the operating instructions very carefully before you start operating the
machine to allow you to use the BiG PACK baler to its full capacity.
The contents of this manual are laid out in such a way that you should be able to perform any
task by following the instructions step by step. It contains extensive notes and information about
maintenance, how to use the machine safely, secure working methods, special precautionary
measures and available accessories. This information and these instructions are essential,
important and useful for the operational safety, reliability and durability of the BiG PACK baler.
Pos: 4.3 /BA/Vorwort/ Großpackenpressen/W eiterer Verlauf BiG Pack @ 17\mod_ 1236162359418_78.doc @ 201261
Note
In the operating instructions which follow, the “BiG PACK baler“ will also be referred to as the
"machine".
Pos: 4.4 /BA/Vor wort/Beachten Sie für Maschi ne @ 0\mod_1195626904076_78. doc @ 944
Please note:
The operating instructions are part of your machine.
Only operate this machine after you have been trained to do so and according to these
instructions.
It is essential to observe the safety instructions!
It is also necessary to observe the relevant accident prevention regulations and other generally
recognised regulations concerning safety, occupational health and road traffic.
All information, illustrations and technical data in these operating instructions correspond to the
latest state at the time of publication.
We reserve the right to make design changes at any time and without notification of reasons.
Should you for any reason not be able to use these operating instructions either wholly or
partially, you can receive a replacement set of operating instructions for your machine by
quoting the number supplied overleaf.
We hope that you will be satisfied with your KRONE machine.
Maschinenfabrik Bernard Krone GmbH
Spelle
Pos: 5 /BA/-----S eitenumbruch------ @ 0\mod_11961 75311226_0.doc @ 4165
Foreword
4
Pos: 6 /BA/Inhaltsver zeichnis Sprachenne utral @ 10\mod_1221574899 104_0.doc @ 135495
1Foreword.................................................................................................................................................3
2Introduction...........................................................................................................................................13
2.1Purpose of Use ................................................................................................................................ 13
2.2Validity ............................................................................................................................................. 13
2.2.1Contact......................................................................................................................................... 13
2.3Identification Plate ........................................................................................................................... 14
2.4Information Required for Questions and Orders.............................................................................. 14
2.5Intended Use ................................................................................................................................... 15
2.6Technical data ................................................................................................................................. 16
2.6.1BiG PACK 890 / XC ..................................................................................................................... 16
2.6.2BiG PACK 1270 / XC ................................................................................................................... 17
2.6.3BiG PACK 1290 / XC ................................................................................................................... 18
2.6.4BiG PACK 1290 HDP / XC .......................................................................................................... 19
2.7Lubricants ........................................................................................................................................ 20
2.7.1Filling Quantities and Lubrication Designations for Gearboxes................................................... 20
2.7.2Oil quantities and designations for the on-board hydraulic system............................................. 21
2.7.3Oil quantities and designations for the compressor .................................................................... 21
2.8General Technical Description......................................................................................................... 22
2.9Connection prerequisites on tractor................................................................................................. 23
2.10Electrical connections ...................................................................................................................... 23
2.10.1Hydraulic connections.............................................................................................................. 24
2.11Machine overview ............................................................................................................................ 26
2.11.1Left Side of the Big Pack Baler with Tandem Axle .................................................................. 26
2.11.2Right Side of the Big Pack Baler with Tandem Axle................................................................ 28
2.11.3Functioning of the VFS conveyor system................................................................................ 30
2.11.4Functional description of the BiG PACK baler......................................................................... 31
3Safety.....................................................................................................................................................32
3.1Identifying Symbols in the Operating Instructions ........................................................................... 32
3.2Identification of the hazard warnings ............................................................................................... 32
3.2.1Personnel Qualification and Training........................................................................................... 33
3.2.2Dangers in Case of Non-compliance with the Safety Instructions............................................... 33
3.2.3Safety-conscious work practices ................................................................................................. 33
3.3Safety Instructions and Accident Prevention Regulations............................................................... 34
3.4Hitched Implements ......................................................................................................................... 35
3.5PTO operation ................................................................................................................................. 36
3.6Hydraulic system ............................................................................................................................. 37
3.7Tyres................................................................................................................................................ 37
3.8Maintenance .................................................................................................................................... 38
3.9Unauthorised Conversion/Modification and Spare Parts Production .............................................. 38
3.10Inadmissible Modes of Operation .................................................................................................... 38
Foreword
5
3.11Safety Instructions on the Machine ................................................................................................. 38
3.12Introduction ...................................................................................................................................... 39
3.13Position of the Adhesive Safety Stickers on the Machine ............................................................... 40
3.14Position of the General Information Labels on the Machine............................................................ 42
3.14.1Re-Ordering the Adhesive Safety and Information Labels ...................................................... 43
3.14.2Affixing the Adhesive Safety and Information Labels .............................................................. 43
3.15Special safety instructions ............................................................................................................... 44
3.15.1Ladder...................................................................................................................................... 44
3.15.2Fire extinguisher ...................................................................................................................... 45
3.16Parking brake................................................................................................................................... 46
3.17Flywheel brake................................................................................................................................. 47
3.18Parking support................................................................................................................................ 48
3.18.1Hydraulic parking jack (optional) ............................................................................................. 49
4Commissioning.....................................................................................................................................52
4.1Adjusting the drawbar height ........................................................................................................... 53
4.2Adjusting the height of the drive train .............................................................................................. 54
4.3Mounting onto the Tractor................................................................................................................ 55
4.4PTO shaft......................................................................................................................................... 56
4.4.1Length adjustment ....................................................................................................................... 56
5Start-up..................................................................................................................................................57
5.1Mounting onto the Tractor................................................................................................................ 58
5.1.1Install the PTO shaft .................................................................................................................... 59
5.2Hydraulics ........................................................................................................................................ 61
5.2.1Special Safety Instructions .......................................................................................................... 61
5.2.2Connecting the hydraulic lines..................................................................................................... 61
5.3Hydraulic brake (Export) .................................................................................................................. 64
5.4Hydraulic connection to block the coaster/steering axle (special equipment)................................. 64
5.5Load-sensing connection................................................................................................................. 65
5.6Compressed Air Connections for the Compressed Air Brake ......................................................... 66
5.6.1Supports for compressed air hoses............................................................................................. 67
5.7Electrical connections ...................................................................................................................... 68
5.7.1Working floodlight (optional) ........................................................................................................ 69
5.8LED strips ........................................................................................................................................ 69
6Driving and Transport..........................................................................................................................70
6.1Preparations for road travel ............................................................................................................. 70
6.1.1Lifting the Pick-up ........................................................................................................................ 70
6.1.2Roller chute hydraulically activated ............................................................................................. 71
6.1.3Bale chute in transport position (optional) ................................................................................... 71
6.1.4Checking the lighting system....................................................................................................... 72
6.1.5Parking brake............................................................................................................................... 72
Foreword
6
6.2Moving ............................................................................................................................................. 73
6.3Handling the Coaster/Steering Axle (Special Equipment)............................................................... 74
6.3.1Moving the machine without hydraulic connections .................................................................... 77
6.4Parking............................................................................................................................................. 78
6.4.1Parking brake............................................................................................................................... 78
6.4.2Wheel chocks .............................................................................................................................. 79
7KRONE ISOBUS-Terminal CCI 100.....................................................................................................80
7.1Installing the terminal into cabin ...................................................................................................... 81
7.2ISOBUS short cut button ................................................................................................................. 82
7.2.1Connecting the terminal (on tractors with integrated ISOBUS system) ...................................... 84
7.2.2Connecting the terminal (on tractors without ISOBUS system)................................................... 85
7.2.3Switching the terminal on / off when the machine is not connected............................................ 86
7.2.4Switching the terminal on / off when the machine is connected.................................................. 87
7.3Function keys................................................................................................................................... 88
7.4Manual mode ................................................................................................................................... 94
7.4.1Manual mode basic screen.......................................................................................................... 94
7.4.2Setting the target bale channel flap pressure.............................................................................. 96
7.4.3Setting the bale length................................................................................................................. 97
7.5Automatic Mode............................................................................................................................... 99
7.6Buttons on the machine ................................................................................................................. 101
7.7Description of baling process......................................................................................................... 102
7.8Bale channel chamber empty ........................................................................................................ 102
7.8.1Bale channel chamber full ......................................................................................................... 102
7.9Menu Level .................................................................................................................................... 103
7.9.1Short overview ........................................................................................................................... 103
7.9.2Calling up the menu level .......................................................................................................... 104
7.10Main menu 1 'Settings'................................................................................................................... 105
7.10.1Menu 1-1 „Correction value bale length“ ............................................................................... 106
7.10.2Menu 1-2 „Knotter signal“ ...................................................................................................... 107
7.10.3Menu 1-3 „Sensitivity of the direction display“....................................................................... 108
7.10.4Menu 1-5 „Central lubrication“ ............................................................................................... 110
7.10.5Menu 1-6 'Knotter blowing' .................................................................................................... 112
7.10.5.1Menu 1-6-2 „Bales / blow“.............................................................................................. 113
7.10.5.2Menu 1-6-3 „Blow time“ ................................................................................................. 114
7.10.6Menu 1-7 'Knotter control'...................................................................................................... 115
7.11main menu 2 „counters“................................................................................................................. 117
7.11.1Menu 2-1 'Customer counters'............................................................................................... 118
7.11.2Menu 2-2 „Total bale counter“ ............................................................................................... 120
7.12Main menu 4 „Service“................................................................................................................... 122
7.12.1Menu 4-2 „Manual sensor test“.............................................................................................. 123
Foreword
7
7.12.2Actuator test........................................................................................................................... 131
7.12.3Menu 4-4 „Manual actuator test“ ........................................................................................... 131
7.13Main menu 5 'Information'.............................................................................................................. 136
7.14Main menu 6 „Fitter“ ...................................................................................................................... 137
7.15Alarm message.............................................................................................................................. 138
7.16Alarm messages ............................................................................................................................ 139
8ISOBUS operation ..............................................................................................................................147
8.1Attaching the ISOBUS terminal ..................................................................................................... 148
8.1.1Connection terminal to tractor ................................................................................................... 148
8.1.2Connection tractor to machine................................................................................................... 148
8.2Differing functions to KRONE ISOBUS terminal CCI .................................................................... 149
8.3ISOBUS „Auxiliary“-function (AUX) ............................................................................................... 151
8.3.1Example of a joystick assignment for Fendt (default setting) .................................................... 152
9Operation.............................................................................................................................................153
9.1Pick up ........................................................................................................................................... 154
9.2Default Setting (Working Height Setting)....................................................................................... 154
9.2.1Driving with Pick-up in fixed position ......................................................................................... 155
9.3Roller crop guide............................................................................................................................ 156
9.4Cutting system ............................................................................................................................... 157
9.4.1General aspects......................................................................................................................... 157
9.4.2Cutting length............................................................................................................................. 158
9.4.3Activating the cutting system ..................................................................................................... 159
9.5Blade Changing ............................................................................................................................. 159
9.5.1Unlocking the blade shaft .......................................................................................................... 161
9.6Removing blockages ..................................................................................................................... 162
9.7Baling Force Regulation ................................................................................................................ 163
9.8Ejection of the last bale.................................................................................................................. 164
9.8.1Opening the bale channel chamber........................................................................................... 164
9.8.1.1Medium design: ................................................................................................................. 164
9.8.1.2Comfort design: ................................................................................................................. 164
9.8.2Activating the bale ejector.......................................................................................................... 165
9.8.2.1Medium version: ................................................................................................................ 165
9.8.3Comfort version: ........................................................................................................................ 165
9.9Hydraulically foldable roller chute.................................................................................................. 166
9.9.1Medium version ......................................................................................................................... 166
9.9.2Comfort version ......................................................................................................................... 166
9.10Length Adjustment of Big Bales .................................................................................................... 167
9.10.1Electrical longitudinal adjustment device............................................................................... 167
9.11Twine ............................................................................................................................................. 168
9.11.1Electrical twine empty display................................................................................................ 168
Foreword
8
9.11.2Twine motion indicator upper twine (double knotter)............................................................. 169
9.11.3Initiate the tying process manually ........................................................................................ 170
9.12Drives............................................................................................................................................. 171
9.12.1Main drive .............................................................................................................................. 171
9.13Feed packer drum drive................................................................................................................. 172
9.14Knotter shaft drive.......................................................................................................................... 173
9.15XC cutting system drive ................................................................................................................. 173
9.16Pick-up drive with XC cutting system ............................................................................................ 174
9.17Pick-up drive over gearbox (without XC cutting system)............................................................... 174
9.18MultiBale equipment (optional) ...................................................................................................... 175
10Settings ...............................................................................................................................................176
10.1Tying unit ....................................................................................................................................... 177
10.1.1Inserting the twine.................................................................................................................. 177
10.1.2Interconnecting the twine (twine box) .................................................................................... 178
10.1.3Threading the twine ............................................................................................................... 181
10.1.3.1Single knotter................................................................................................................. 181
10.1.3.2Lower twine double knotter............................................................................................ 182
10.1.3.3Upper twine.................................................................................................................... 183
10.2Setting the needles ........................................................................................................................ 184
10.2.1Lateral setting of the needles................................................................................................. 184
10.2.2Setting the height of the needles on the knotter.................................................................... 185
10.2.3Top dead centre of the needles............................................................................................. 186
10.3Setting the needle yoke brake ....................................................................................................... 187
10.4Position of needles – checking / setting the baling ram ................................................................ 188
10.5Setting the upper needle................................................................................................................ 189
10.5.1Checking the setting of the upper needle.............................................................................. 189
10.6Twine bar ....................................................................................................................................... 190
10.6.1Setting the twine bar (single knotter) ..................................................................................... 190
10.6.2Setting the twine bar (double knotter).................................................................................... 191
10.6.2.1Checking the twine bar after the setting ........................................................................ 192
10.6.3Pretension of the twine bar shaft ........................................................................................... 193
10.6.4Setting the knotter shaft brake............................................................................................... 193
10.7Twine brake ................................................................................................................................... 194
10.7.1Setting the twine tension on the upper twine strand (double knotter) ................................... 195
10.7.2Setting the twine tension of the lower twine strand (double knotter)..................................... 196
10.8Knotter ........................................................................................................................................... 197
10.8.1Locking the tying process ...................................................................................................... 197
10.8.2Start-up .................................................................................................................................. 198
10.8.3Single knotter......................................................................................................................... 198
10.8.4Knotter hook (single knotter).................................................................................................. 198
Foreword
9
10.8.5Setting of twine retainer......................................................................................................... 199
10.8.5.1Setting the holding force of the twine retainer (6).......................................................... 200
10.8.6Setting of blade lever (single knotter) .................................................................................... 201
10.8.7Double knotter ....................................................................................................................... 202
10.8.8Knotter hook (double knotter) ................................................................................................ 202
10.8.9Setting of twine retainer......................................................................................................... 203
10.8.9.1Setting the holding force of the twine retainer (6).......................................................... 204
10.8.10Setting the blade lever (double knotter)................................................................................. 205
10.9Baling ram setting .......................................................................................................................... 206
10.9.1Setting the baling ram blades ................................................................................................ 206
10.9.2Cleaning the running rails...................................................................................................... 207
10.9.3Lateral setting of the plunger ................................................................................................. 207
10.10Setting packer to baling ram...................................................................................................... 208
10.10.1Setting the packer.................................................................................................................. 208
10.11Variable filling system (VFS)...................................................................................................... 211
10.11.1Assembling the feeler rocker ................................................................................................. 211
10.11.2Adjusting the Variable Filling System (VFS).......................................................................... 212
10.11.2.1Zero position .................................................................................................................. 212
10.11.3Absorbing Mechanism ........................................................................................................... 214
10.11.3.1Checking the setting ...................................................................................................... 215
10.11.4Setting the triggering sensitivity............................................................................................. 216
10.11.5Setting the Spring of the Zeroizing Device ............................................................................ 217
10.12Setting the flywheel cleaning (only on BiG PACK 890) ............................................................. 218
10.13Basic setting of the band brake (flywheel)................................................................................. 218
10.14Setting the bale chute................................................................................................................ 219
10.14.1Setting the MultiBale.............................................................................................................. 220
10.14.2Setting the position of the second needle yoke..................................................................... 220
10.14.3Setting the stop...................................................................................................................... 220
10.14.4Setting the height of the needle yoke brake .......................................................................... 220
10.14.5Setting the locking (frame)..................................................................................................... 221
10.14.6Setting the lockings of the needle yoke ................................................................................. 221
10.14.7Setting the rubber pad between the needle yokes ................................................................ 222
10.14.8Possible setting errors and their elimination (MultiBale) ....................................................... 222
10.15Setting the spring of the chain tensioner on the Pick-up........................................................... 223
10.15.1On version without cutting system......................................................................................... 223
11Maintenance........................................................................................................................................224
11.1Special Safety Instructions ............................................................................................................ 224
11.2Spare Parts.................................................................................................................................... 224
11.3Lifting ............................................................................................................................................. 225
11.3.1Lifting eyes............................................................................................................................. 225
Foreword
10
11.3.2Lifting ..................................................................................................................................... 225
11.4Tightening Torques........................................................................................................................ 226
11.5Tightening Torques (Countersunk Screws) ................................................................................... 227
11.6Cleaning......................................................................................................................................... 228
11.7Tyres.............................................................................................................................................. 228
11.7.1Checking and maintaining tyres............................................................................................. 229
11.7.2Tyre air pressure.................................................................................................................... 230
11.8Hydraulics ...................................................................................................................................... 231
11.8.1On-board hydraulic system.................................................................................................... 232
11.9High-pressure filter ........................................................................................................................ 233
11.10Adjusting the hydraulic system .................................................................................................. 234
11.11Comfort Hydraulic Block Diagram ............................................................................................. 236
11.12Emergency Manual Activation ................................................................................................... 237
11.13Examples of Emergency Manual Activation .............................................................................. 237
11.13.1Raising / Lowering the roller chute ........................................................................................ 237
11.14Pressing force control (with emergency manual activation)...................................................... 238
11.14.1Setting the baling pressure.................................................................................................... 238
11.14.2Releasing the bale channel chamber (comfort)..................................................................... 238
11.15Filling Quantities and Lubrication Designations for Gearboxes................................................. 239
11.15.1Oil quantities and designations for the on-board hydraulic system....................................... 239
11.15.2Oil quantities and designations for the compressor .............................................................. 239
11.15.3Oil Level Check and Oil Change Intervals (Gearboxes)........................................................ 239
11.16Main gearbox ............................................................................................................................. 240
11.17Packer gearbox.......................................................................................................................... 241
11.18Transfer gearbox ....................................................................................................................... 242
11.19Pick-up gearbox......................................................................................................................... 243
11.20Cutting system drive gear.......................................................................................................... 244
12Maintenance - Brake System.............................................................................................................246
12.1Special Safety Instructions ............................................................................................................ 246
12.2Compressed-air reservoir .............................................................................................................. 247
12.2.1Setting the Transfer Mechanism............................................................................................ 248
12.2.2Pneumatic brake cylinders..................................................................................................... 249
12.3Compressor ................................................................................................................................... 250
12.4Air filter for pneumatic cylinder (only MultiBale) ............................................................................ 251
12.5Replacing Rollers/Cam Follower Rollers ....................................................................................... 251
13Maintenance – lubrication.................................................................................................................252
13.1Special Safety Instructions ............................................................................................................ 252
13.2Lubricants ...................................................................................................................................... 253
13.3General aspects............................................................................................................................. 253
13.4Lubricating the PTO shaft.............................................................................................................. 254
Foreword
11
13.5Lubricating the rollers for the blade lever ...................................................................................... 255
13.6Lubrication points........................................................................................................................... 256
13.6.1Lubrication points BiG PACK 890 (XC), 1270 (XC), 1290 (XC) ............................................ 256
13.6.2Lubrication points BiG PACK 1290 HDP (XC)....................................................................... 258
13.6.3Automatic centralised lubrication system (optional) .............................................................. 265
13.7Position of the sensors (right hand side of the machine) .............................................................. 266
13.8Position of the sensors (left hand side of the machine)................................................................. 268
13.8.1Adjusting the Sensors............................................................................................................ 270
13.8.1.1Namur sensor d = 8 mm ................................................................................................ 270
13.8.1.2Namur sensor d = 12 mm .............................................................................................. 270
13.8.1.3Namur sensor d = 30 mm .............................................................................................. 271
14Placing in Storage..............................................................................................................................272
14.1Special Safety Instructions ............................................................................................................ 272
14.2At the End of the Harvest Season ................................................................................................. 273
14.3Before the Start of the New Season .............................................................................................. 274
14.3.1Overload coupling on flywheel............................................................................................... 275
15Malfunctions - Causes and Remedies..............................................................................................276
15.1Special Safety Instructions ............................................................................................................ 276
15.2General malfunctions..................................................................................................................... 277
15.3Malfunctions on the knotter............................................................................................................ 278
15.3.1Single knotter......................................................................................................................... 278
15.3.2Double knotter ....................................................................................................................... 281
15.4Troubleshooting in the central lubrication...................................................................................... 292
16Appendix.............................................................................................................................................294
16.1Hydraulic System Circuit Diagrams ............................................................................................... 294
16.2Working hydraulics for Medium Version Electronics ..................................................................... 294
16.3Working hydraulics for Comfort version electronics ...................................................................... 296
16.4On-board Hydraulics for Medium Version Electronics................................................................... 297
16.5On-board Hydraulics for Comfort Version Electronics................................................................... 298
16.6Electrical circuit diagram................................................................................................................ 299
Foreword
12
Pos: 7 /BA/-----S eitenumbruch------ @ 0\mod_11961 75311226_0.doc @ 4165
Introduction
13
Pos: 8.1 /BA/Einlei tung/Einleitung @ 0\mod_11 95562498677_78.doc @ 416
2 Introduction
These operating instructions contain fundamental instructions. These must be observed in
operation and maintenance. For this reason, these operating instructions must be read by
operating personnel before commissioning and use, and must be available for easy reference.
Follow both the general safety instructions contained in the section on safety and the specific
safety instructions contained in the other sections.
Pos: 8.2 /Überschri ften/Überschri ften 2/U-Z/Verwendungsz weck @ 1\mod_1201707246738 _78.doc @ 54055
2.1 Purpose of Use
Pos: 8.3 /BA/Einlei tung/Maschinenübersi cht/Großpackenpr essen/Verwendungs zweck BiG Pack 890_1270_12 90 Zusatz T1 @ 25\mod_1242203 444428_78.doc @ 250124
The BiG PACK balers are balers with a “Variable Feeding System”. They produce highly
compacted and dimensionally stable big bales with a length of 1.0 to 2.7 m under all conditions.
Pos: 8.4 /BA/Einlei tung/Maschinenübersi cht/Großpackenpr essen/Verwendungs zweck BiG Pack @ 17\mod_123616 9704371_78.doc @ 201567
The baler serves for intake and pressing of agricultural crops formed in swathes such as hay,
straw and grass silage.
Pos: 8.5 /BA/Einlei tung/Maschinenübersi cht/Großpackenpr essen/Aufnahme und Pr essung nicht genannter Pressgüter @ 17\mod_12361 70563105_78.doc @ 201591
WARNING! – Intake and baling of pressing material not mentioned!
Effect: Damage to the machine
Collecting and baling materials that are not cited here is permitted only in agreement with the
manufacturer. The basic requirements in any case are swath form loading of the crops and
automatic intake by the Pick-up as it passes over them.
Pos: 8.6 /BA/Einlei tung/Gültigkeit/ Grosspackenpresse/Bi G Pack 890_1270_1290 @ 17\ mod_1236163613886_78. doc @ 201311
2.2 Validity
These operating instructions apply to Big Pack Balers of the types:
BiG PACK 890 / XC, BiG PACK 1270 / XC / MultiBale, BiG PACK 1290 / XC and
BiG PACK 1290 HDP / XC.
Pos: 8.7 /Überschri ften/Überschri ften 3/A-E/Ansprechpar tner @ 0\mod_1195569394286 _78.doc @ 839
2.2.1 Contact
Pos: 8.8 /Adressen/Adr esse Maschinenfabr ik KRONE Spelle @ 0\mod_11955 68531083_78.doc @ 734
Maschinenfabrik Bernard Krone GmbH
Heinrich-Krone-Strasse 10
D-48480 Spelle (Germany)
Telephone: + 49 (0) 59 77/935-0 (Head Office)
Fax.: + 49 (0) 59 77/935-339 (Head Office)
Fax.: + 49 (0) 59 77/935-239 (Spare parts - domestic)
Fax.: + 49 (0) 59 77/935-359 (Spare parts - export)
Email: [email protected]
Pos: 8.9 /BA/ -----Seitenumbr uch------ @ 0\ mod_1196175311226_0. doc @ 4165
Introduction
14
Pos: 8.10 /Überschri ften/Überschri ften 2/K-O/Kennzeichnung @ 0\mod_1195564622099 _78.doc @ 496
2.3 Identification Plate
Pos: 8.11 /BA/Einlei tung/Kennzeichnung/ BiG PAck @ 17\mod_12361640 57449_78.doc @ 201362
BPXC0100
Maschinenfabrik Bernard Krone GmbH
Heinrich-Krone-Str. 10 D-48480 Spelle
Made in
Germany
Fig. 1
The machine data are located on the type plate (1). This is located on right-hand side of the
machine.
Pos: 8.12 /BA/Einlei tung/Angaben für Anf rage und Bestellungen_Fahr zeugident-Nr. @ 0\mod_1195565119708_78. doc @ 515
2.4 Information Required for Questions and Orders
Type
Year of manufacture
Vehicle ID number
Note
The entire identification plate represents a legal document and should not be altered or
rendered illegible!
When asking questions concerning the machine or ordering spare parts, be sure to provide type
designation, vehicle ID number and the year of manufacture : To ensure that these data are
always available, we recommend that you enter them in the fields above.
Note
Authentic KRONE spare parts and accessories authorised by the manufacturer help to ensure
safety. The use of spare parts, accessories and other devices which are not manufactured,
tested or approved by KRONE will result in the revoking of the liability for damages resulting
thereof.
Pos: 8.13 /BA/--- --Seitenumbruch---- -- @ 0\mod_1196175311226_0.doc @ 4165
Introduction
15
Pos: 8.14.1 /Überschr iften/Überschr iften 2/A-E/Bestimmungsg emäßer Gebrauch @ 0\ mod_1196401545090_78. doc @ 7728
2.5 Intended Use
Pos: 8.14.2 /BA/Ei nleitung/Bestimmungsg emäßer Gebrauch/Gros spackenpresse/Besti mmungsgemäßer Gebr auch BiG Pack @ 17\mod_123616 9306605_78.doc @ 201542
The Big Pack baler is built exclusively for customary use in agricultural work (intended use).
Pos: 8.14.3 /BA/Ei nleitung/Bestimmungsg emäßer Gebrauch/Nic htbe stimmungs gemäss @ 0\ mod_1196401324340_78. doc @ 7690
Any use of the machine for other purposes is deemed not to be in accordance with intended
use. The manufacturer shall not be liable for any resulting damage; the user alone shall bear
the risk.
Operation in accordance with intended use also includes observing the operating, maintenance
and service instructions specified by the manufacturer.
Unauthorised modifications to the machine may affect the properties of the machine or disrupt
proper operation. For this reason, unauthorised modifications shall exclude any liability of the
manufacturer for consequential damage.
Pos: 8.15 /BA/--- --Seitenumbruch---- -- @ 0\mod_1196175311226_0.doc @ 4165
Introduction
16
Pos: 8.16 /BA/Einlei tung/Technische Date n @ 0\mod_1195566374865_7 8.doc @ 594
2.6 Technical data
All information, illustrations and technical data in these operating instructions correspond to the
latest state at the time of publication. We reserve the right to make design changes at any time
and without notification of reasons.
Pos: 8.17 /BA/Einlei tung/Technische Date n/Grosspackenpresse/ Technische Daten Bi G PAck 890 (XC) @ 48\mod_1285840 476640_78.doc @ 458565
2.6.1 BiG PACK 890 / XC
BiG PACK 890 BiG PACK 890 XC
Single axle Tandem Single axle Tandem
Permissible maximum speed [km/h] 40 km/h 50 km/h*340 km/h 50 km/h*3
Length of working position
(mm) 9180
Length of transport position (mm) 7930
Height (mm) 3075
Weight (kg) 6580 6950 7480 7850
Tyres 710/45-22.5
500/50-17
550/45-22,5
620/40 R22,5
700/45-22.5
500/50-17
550/45-22,5
620/40 R22,5
Width (mm)
2600
2550
2600
2670
2600
2550
2600
2670
Track width (mm) 1820 2040 1820 2040
Bale channel chamber Height (mm)
Width (mm)
900
800
Baling length (mm) from 1000 to 2700 (continuously adjustable)
Scattering width (mm) 1950
No. of knotter apparatus 4
Power requirement 75 KW (102 PS) 90 KW (122 PS)
Cutting system (number of blades) - 16
Friction clutch drive 1800 Nm
Flywheel overload coupling Wedge release clutch 4500 Nm
Pick-up overload coupling Star ratchet 1000 Nm Star ratchet 1200 Nm
Cam-type clutch for cutting system - 7000 Nm
Packer overload coupling Cam-type clutch 14500 Nm
Needle connecting rod Shear screw M10 x 55 DIN 931-10.9
Pos: 8.18 /BA/Einlei tung/Technische Date n/Grosspackenpresse/ *3 Tandemachse gebre mst / ungebremst @ 17\mod_12 36175204808_78.doc @ 201689
*3) 50 km/h with braked tandem axle
40 km/h with unbraked tandem axle
Pos: 8.19 /BA/Einlei tung/Technische Date n/Grosspackenpr esse/Technische Daten be ziehen sich auf Basi sversion @ 17\mod_123617 2210574_78.doc @ 201644
Note
The technical data specified in the table refer to the basic version of the machine in each case.
Deviations (e.g. due to additional attachments, etc.) are not included in this table.
Pos: 8.20 /BA/--- --Seitenumbruch---- -- @ 0\mod_1196175311226_0.doc @ 4165
Introduction
17
Pos: 8.21 /BA/Einlei tung/Technische Date n/Grosspackenpresse/ Technische Daten 12 70 (XC) @ 48\mod_128584141 1796_78.doc @ 458591
2.6.2 BiG PACK 1270 / XC
BiG PACK 1270 BiG PACK 1270 XC
Single axle Tandem Single axle Tandem
Permissible maximum speed [km/h] 40 km/h 50 km/h*340 km/h 50 km/h*3
Length working position (mm) 9180
Length transport position (mm) 7930
Height (mm) 2875
Weight (kg) 7240 7610 8430 8800
Tyres 710/45-22.5
500/50-17
550/45-22,5
620/40 R22,5
710/45-22.5
500/50-17
550/45-22,5
620/40 R22,5
Width (mm) 2995
Track width (mm) 2200 2250*12350*22200 2250*12350*2
Bale channel chamber
Height(mm)
Width (mm)
700
1200
Baling length (mm) from 1000 to 2700 (continuously adjustable)
Scattering width (mm) 2380
No. of knotter apparatus 6
Power requirement 80 KW (109 PS) 95 KW (129 PS)
Cutting system (number of blades) - 26
Friction clutch drive 1800 Nm
Flywheel overload coupling Wedge release clutch 4500 Nm
Pick-up overload coupling Star ratchet 1000 Nm Star ratchet 1200 Nm
Cam-type clutch for cutting system - 7000 Nm
Packer overload coupling Cam-type clutch 14500 Nm
Needle connecting rod Shear screw M10 x 55 DIN 931-10.9
Pos: 8.22 /BA/Einlei tung/Technische Date n/Grosspackenpresse/ *1 Starr @ 17\mod_123 6175318949_78.doc @ 201713
*1) rigid
Pos: 8.23 /BA/Einlei tung/Technische Date n/Grosspackenpresse/ *2 nachlaufgelenk t @ 17\mod_123617536966 8_78.doc @ 201737
*2) castor-steered
Pos: 8.24 /BA/Einlei tung/Technische Date n/Grosspackenpresse/ *3 Tandemachse gebre mst / ungebremst @ 17\mod_12 36175204808_78.doc @ 201689
*3) 50 km/h with braked tandem axle
40 km/h with unbraked tandem axle
Pos: 8.25 /BA/Einlei tung/Technische Date n/Grosspackenpr esse/Technische Daten be ziehen sich auf Basi sversion @ 17\mod_123617 2210574_78.doc @ 201644
Note
The technical data specified in the table refer to the basic version of the machine in each case.
Deviations (e.g. due to additional attachments, etc.) are not included in this table.
Pos: 8.26 /BA/--- --Seitenumbruch---- -- @ 0\mod_1196175311226_0.doc @ 4165
Introduction
18
Pos: 8.27 /BA/Einlei tung/Technische Date n/Grosspackenpresse/ Technische Daten Bi G PAck 1290 (XC) @ 48\mod_128584 4604828_78.doc @ 458617
2.6.3 BiG PACK 1290 / XC
BiG PACK 1290 BiG PACK 1290 XC
Single axle Tandem Single axle Tandem
Permissible maximum speed [km/h] 40 km/h 50km/h*340 km/h 50km/h*3
Length working position (mm) 9180
Length of transport position (mm) 7930
Height (mm) 3075
Weight (kg) 7860 8230 9050 9420
Tyres 710/45-22.5
500/50-17
550/45-22,5
620/40 R22,5
710/45-22.5
500/50-17
550/45-22,5
620/40 R22,5
Width (mm) * 2995
Track width (mm) 2200 2250*12350*22200 2250*12350*2
Bale channel chamber Height (mm)
Width (mm)
900
1200
Baling length (mm) from 1000 to 2700 (continuously adjustable)
Scattering width (mm) 2380
No. of knotter apparatus 6
Power requirement 90 KW (122 PS) 105 KW (143 PS)
Cutting system (number of blades) - 26
Friction clutch drive 1800 Nm
Flywheel overload coupling Wedge release clutch 4500 Nm
Pick-up overload coupling Star ratchet 1000 Nm Star ratchet 1200 Nm
Cam-type clutch for cutting system - 7000 Nm
Packer overload coupling Cam-type clutch 14500 Nm
Needle connecting rod Shear screw M10 x 55 DIN 931-10.9
Pos: 8.28 /BA/Einlei tung/Technische Date n/Grosspackenpresse/ *1 Starr @ 17\mod_123 6175318949_78.doc @ 201713
*1) rigid
Pos: 8.29 /BA/Einlei tung/Technische Date n/Grosspackenpresse/ *2 nachlaufgelenk t @ 17\mod_123617536966 8_78.doc @ 201737
*2) castor-steered
Pos: 8.30 /BA/Einlei tung/Technische Date n/Grosspackenpresse/ *3 Tandemachse gebre mst / ungebremst @ 17\mod_12 36175204808_78.doc @ 201689
*3) 50 km/h with braked tandem axle
40 km/h with unbraked tandem axle
Pos: 8.31 /BA/Einlei tung/Technische Date n/Grosspackenpr esse/Technische Daten be ziehen sich auf Basi sversion @ 17\mod_123617 2210574_78.doc @ 201644
Note
The technical data specified in the table refer to the basic version of the machine in each case.
Deviations (e.g. due to additional attachments, etc.) are not included in this table.
Pos: 8.32 /BA/--- --Seitenumbruch---- -- @ 0\mod_1196175311226_0.doc @ 4165
Introduction
19
Pos: 8.33 /BA/Einlei tung/Technische Date n/Grosspackenpresse/ Technische Daten Bi G Pack 1290 HDP (XC) @ 48\mod_128584 5069515_78.doc @ 458643
2.6.4 BiG PACK 1290 HDP / XC
BiG PACK 1290 HDP BiG PACK 1290 HDP XC
Tandem Tandem
Permissible maximum speed [km/h] 50 km/h
Length working position (mm) 9940
Length of transport position (mm) 8850
Height (mm) 3110
Weight (kg) 10200 11500
Tyres 550/45-22,5
620/40 R 22.5
550/45-22,5
620/50 R 22.5
Width (mm) 2995
Track width (mm) 2250*12350*22250*12400*2
Bale channel chamber Height
(mm)
Width (mm)
Length (mm)
900
1200
3500
Baling length (mm) from 1000 to 3200 (continuously adjustable)
Scattering width (mm) 2380
No. of knotter apparatus 6
Power requirement 130 KW (177 PS) 145 KW (197 PS)
Cutting system (number of blades) - 26
Friction clutch drive 3000 Nm
Flywheel overload coupling Wedge release clutch 8000 Nm
Pick-up overload coupling Star ratchet 1000 Nm Star ratchet 1200 Nm
Cam-type clutch for cutting system - 7000 Nm
Packer overload coupling Cam-type clutch 14500 Nm
Needle connecting rod Shear screw M10 x 55 DIN 931-10.9
Pos: 8.34 /BA/Einlei tung/Technische Date n/Grosspackenpresse/ *1 Starr @ 17\mod_123 6175318949_78.doc @ 201713
*1) rigid
Pos: 8.35 /BA/Einlei tung/Technische Date n/Grosspackenpresse/ *2 nachlaufgelenk t @ 17\mod_123617536966 8_78.doc @ 201737
*2) castor-steered
Pos: 8.36 /BA/Einlei tung/Technische Date n/Grosspackenpr esse/Technische Daten be ziehen sich auf Basi sversion @ 17\mod_123617 2210574_78.doc @ 201644
Note
The technical data specified in the table refer to the basic version of the machine in each case.
Deviations (e.g. due to additional attachments, etc.) are not included in this table.
Pos: 8.37 /BA/--- --Seitenumbruch---- -- @ 0\mod_1196175311226_0.doc @ 4165
Introduction
20
Pos: 8.38.1 /Überschr iften/Überschr iften 2/P-T/Schmierst offe @ 17\mod_12361773 14933_78.doc @ 201837
2.7 Lubricants
Pos: 8.38.2 /Überschr iften/Überschr iften 3/F-J/Füllmenge n und Schmiermittelbez eichnungen der Getriebe @ 33\mod_1254230622207 _78.doc @ 318675
2.7.1 Filling Quantities and Lubrication Designations for Gearboxes
Pos: 8.38.3 /BA/W artung/Umwelt/Hinwei sE ntsorgen / Lagern von Sch mierstoffen @ 32\mod_12531 00514124_78.doc @ 31174 6
ENVIRONMENT! - Disposal and storage of lubricants
Effect: Environmental damage
• Store lubricants in eligible containers according to statutory provisions
• Dispose used lubricants according to statutory provisions
Pos: 8.38.4 /BA/W artung/Großpackenpress en/Tabelle Füllmeng en und Schmiermittelbe zeichnung der Getriebe @ 17\mod_123617748682 4_78.doc @ 201908
Quantity
ltr. Designation/brand Bio-degradable
lubricants
Main gearbox 890 15,5
SAE 90 GL 4 or
Esso-Spartan EP 150
Shell Omala Oil 150
Fuchs - EP 85 W90
Castrol EPX 90
on request
Main gearbox 1270 / 1290 16.7
Main gearbox 12130 / 1290 HDP 35
Packer gearbox 4
Knotter/packer transfer gearbox 1
Pick-up gearbox, upper 0.5
Pick-up gearbox, lower 0.5
Cutting system drive gear for XC, upper 2.8
Cutting system gearbox for XC, lower 2.7
Pos: 8.38.5 /BA/- ----Seitenumbruch-- ---- @ 0\mod_1196175311226_0.doc @ 4165
This manual suits for next models
7
Table of contents
Other Krone Farm Equipment manuals
Krone
Krone Bellima F 130 User manual
Krone
Krone Swadro TC 680 User manual
Krone
Krone Swadro 1010 User manual
Krone
Krone KWT 1600 User manual
Krone
Krone Swadro 35 User manual
Krone
Krone Swadro 38 T User manual
Krone
Krone Swadro 1000 User manual
Krone
Krone Big Pack 1270 User manual
Krone
Krone Big Pack 890 User manual
Krone
Krone EasyCut 2801 CV User manual
Krone
Krone MX 310 GL User manual
Krone
Krone Swadro 38 T User manual
Krone
Krone TITAN 4/32 L User manual
Krone
Krone Comprima F 125 User manual
Krone
Krone Big Pack 890 User manual
Krone
Krone EasyCollect 6000 FP User manual
Krone
Krone Terminal Beta II User manual
Krone
Krone Fortima F 1250 User manual
Krone
Krone X-Disc 6200 User manual
Krone
Krone Swadro 1000 User manual
Popular Farm Equipment manuals by other brands
Kellfri
Kellfri 27-V1500 quick start guide
Amazone
Amazone Catros 7003-2TS Original operating manual
Land Pride
Land Pride Powered Rakes PR1660 Operator's manual
Ferrari
Ferrari MULTIPLE STANDARD Operating and service manual
cormidi
cormidi 65 Series User manual and maintenance
VENCE TUDO
VENCE TUDO CA-25 Especial Operation manual