Lumag RP-110HP User manual

GB Instruction Manual
Compactor
www.lumag-maschinen.com
Art. No.: RP-110HP
RP-110HP
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2
IMPORTANT
Before assembly and rst operation, read carefully the instruction
manual to get a good knowledge about the operation of the equipment,
the maintenance and all safety directions.
The manufacturer of this equipment takes no responsibility (in accordance
with current statues) for damages on the equipment, or damages caused
by the equipment, at the following conditions:
- Unsuitable and unprofessional handling
- Instructions in the manual which have not been followed
- Repairs from third party, not authorized
- Replacement and usage of non-original parts
- Not intended use
In such cases the responsibility falls entirely on the user.
WARNING!
At delivery from factory, the motor contains no oil.
All information such as graphics, pictures, text and lay-outs produced by L.V.G.
Hartham GmBH, is without restraint a property of this company under the current
laws of copy right. Duplication and use of such material in any other form,
electronic or printed, is not allowed without written consent from L.V.G. Hartham
GmBH.
NOTICENOTICE
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3
RP-110HP
1
2
3
8
7
4
5
6
9
10
11
12
13
1 2
A
C
B
I
H
D
G
F
E
J
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4
6
7 8
5
5
4
9
1
3 4
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5
9 10
2
4
11 12
9 1
13
5
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6
14
13
15
13
12
16
14
15
17
16
18 20
7
19 21
17
18
19
21 22
20
b
a
c
10-15 mm
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7
CONTENT
CONTENT
1. Introduction
2. Sector of application
3. Safety instructions
3.1 Safety of operation
3.2 Safety instructions for combustion engines
3.3 Safety at service
3.4 Symbols for warnings and references
4. Controls
5. Transportation
5.1 Lifting
5.2 Transportation on the ground
5.3 Storage
6. Assembly
6.1 Assembling the steering shackle
6.2 Assembling the throttle control
7. Taking into operation
7.1 Type of fuel
7.2 Before rst operation
7.3 Starting the motor
7.4 Shutting down the motor
7.5 Operation
7.6 Packing
8. Maintenance
8.1 Maintenance scheme
8.2 Replacement of oil
8.3 Air lter
8.4 Cleaning the fuel lter
8.5 Spark plug
8.6 Adjusting the engine speed
8.7 Driving belt
8.8 Lubrication of the agitator
8.9 Cleaning the base plate
9. Trouble shooting
10. Technicalspecication
11. Warranty and customer service
12. EG conformity
13. Spare parts
14. Accessories
GB
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8
INTENDED SECTOR OF APPLICATION
SAFETY INSTRUCTIONS
1. INTRODUCTION
This instruction manual contains information and descriptions of methods to ensure safe
operation and maintenance of the equipment. For your own safety and as a protection against
injuries, follow the instructions for safety with great care. This will create a good knowledge
about the features of the equipment and a good understanding for them.
2. INTENDED SECTOR OF APPLICATION
The compactor is intended for compacting loose and grained material, gravel and macadam
as well as in narrow spaces at constructions, border stones and foundations. The sector of
application is ditches-, and surface compacting, also for more compact grounds, all the way to
leveling of nishing mortar.
The equipment is however not intended for compacting ground areas with a high content of clay.
3. SAFETY INSTRUCTIONS
To avoid accidents and re when this equipment is used, as well as damages to other
equipment/objects the following safety instructions should be respected.
Carefully read all instructions before the equipment is taken in operation. Keep the instruction
manual for future references. Instructions which are related to the personal protection are
marked up with a warning triangle, instructions regarding general damage risks are not marked
up with the warning triangle.
Bei Nichtbeachtung dieser Anweisung besteht höchste Lebensgefahr bzw. die Gefahr
lebensgefährlicher Verletzungen.
Bei Nichtbeachtung dieser Anweisung besteht Lebensgefahr bzw. die Gefahr schwerer
Verletzungen.
Bei Nichtbeachtung dieser Anweisung besteht leichte bis mittlere Verletzungsgefahr.
If these instructions are not respected, there are risks motor damages or damages on other
parts of the equipment.
Furthermore, the manual contains other important instructions, marked up with the words
PLEASE NOTE
DANGERDANGER
WARNINGWARNING
CAUTIONCAUTION
NOTICENOTICE
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9
3.1 Safety of operation
Get familiar with the equipment! A good training is a condition for safe and secure
operation. Handling the equipment in the wrong way or use by persons without
qualicationmaycausedangeroussituations.Readtheinstructionmanualforthemodel
and the manual for the motor carefully and get to know all controls for it.
Persons without experience must be educated by operators with a good knowledge in the
equipment. First then, the equipment can be taken into operation.
• NEVER allow unskilled persons and persons younger than 18 to operate the equipment.
Authorized persons must be well aware of all risks and dangers in connection to the use of
this equipment.
• NEVER take the motor or the exhauster system by the hand during operation or short time
thereafter. These parts run very hot and can cause burn damages.
• ALWAYS use original spare parts. The use of parts or accessories from third source can
result in damages of the equipment or risks for accidents.
• NEVER operate the equipment without the belt protection cover. The belt without protection is
a danger of accident and may cause serious injuries.
• NEVER leave the equipment unattended with the motor running.
• Before operation, ALWAYS check that the operator is familiar with the safety instructions and
the operation.
• If required – ALWAYS use suitable protection clothing.
- Hearing protection, to avoid damages on the hearing
- Respiratory protection, to avoid inhaling dust
- Sight protection, to protect the eyes
- Gloves, to handle rough material
- Safety shoes, to protect foot damages
• During operation, ALWAYS use hearing protection.
WARNING
Noise might create illness symptoms. If the allowed noise level of 85 dB (A) is exceeded,
hearing protection must be used.
• ALWAYS close the fuel tap when the equipment is not in use.
• NEVER use the choke to stop the motor.
• When the equipment is not in use, keep it stored in a safe place so it can´t be used by
unauthorized persons. NEVER store the equipment in open air or in humid conditions.
• Before operation, ALWAYS check that safety devices and cover plates are without damages
and in perfect condition.
- Check that all moving parts operate without objection and don´t jam, or replace all parts
which are damaged. All parts must fulll the requirement for full functionality to ensure the
operation without objection.
- All damaged parts and safety devices must be replaced or repaired by an authorized
workshop, unless the instruction manual states anything else.
• ALWAYS read the instruction manual before the equipment is taken in operation. The
instructions for DANGER, WARNING and precautions hast to be followed unconditionally to
avoid risks for person- and object damages, as well as unnecessary repairs.
WARNINGWARNING
SAFETY INSTRUCTIONS
GB
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10
SAFETY INSTRUCTIONS
3.2 Safety at the use of combustion motors
Combustion motors during operation and refueling brings certain risks. Read and follow
always the instructions in the motor manual, together with the safety instructions in this
manual. Carelessness may cause serious injuries and also lethal injuries.
• NEVER refuel with the motor running or when it is still hot.
• Only refuel in surroundings with good ventilation.
• NEVER refuel close to open re.
• Smoking is forbidden during refueling.
• Don´t spill when refueling.
• After refueling, remember to put back the tank cap and tighten it.
3.3 Safety at service
Unauthorized maintenance or not attending problems can create dangerous situations
during operation. Only use equipment where maintenance has been performed on a
regular basis and in the right way. That is the only way to ensure a safe and smooth
performance over time.
• It is NOT allowed to clean, adjust or repair the equipment with the motor running. Moving
parts may result in serious damages.
• At maintenance and repair, ALWAYS remove the sparkplug. This makes it impossible to start
the motor by accident.
• NEVER use petrol or any other inammable liquid to clean the parts. Fumes from the fuel
may explode.
• NEVER store paper, cardboard or similar material close to the exhaust system. The hot
system may cause re.
• Damaged and worn out parts should always be replaced by original parts.
• The labels on the equipment informs for different types of hazards. Keep the equipment clean
and replace damaged labels.
3.4 Symbols for warnings and instructions
The equipment is supplied from the manufacturer without oil in the motor. Before taking in
operation the rst time, oil has to be lled up. If not, the motor will be seriously damaged.
DANGERDANGER
WARNINGWARNING
NOTICENOTICE
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DANGER
The exhaust gases contain poisonous carbon monoxide. Never start
the motor in closed spaces.
Before taking into operation, carefully read the instruction manual and
the motor manual.
Keeptheequipmentawayfromextremeheat,sparksandopenre
Petrolisextremelyinammableandexplosive.Beforerefueling,stop
the motor and let it cool down.
CLAIMS
Before taking into operation, carefully read the instruction manual. If not, the
risk for injuries for both user and other persons will increase.
During operation, always use hearing- and sight protections. If called for it,
use suitable helmet intended for the type of working environment.
Use working shoes with steel bonnet.
WARNING
* Hooking in belts and straps during operation usually causes hand- and
 nger injuries. Always put back the belt protection cover.
* Touching hot surfaces may cause burn injuries. Cleaning and maintenance
should always be carried out on a cool motor.
CAREFUL!
* Lifting point/fastening point
THROTTLE CONTROL
Turtle means SLOW or IDLE
Rabbit means FULL SPEED or QUICK
*
*
*
*
*
*
*
MAX. RPM MIN.MAX. RPM MIN.
SYMBOLS
GB
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TYPE LABEL
This label contains information for model, year of
manufacturing and serial number. When ordering spare
parts or service information, be prepared to submit these
data!
4. CONTROLS
Compactor
A. Flip-over steering shackle
B. Driving belt + protection hood
C. Protection frame
D. Base plate
E. Agitator
F. Console
G.Bolts for motor
H. Motor
I. Lifting bar
J. Throttle control
Motor
1. Power switch
2. Starting strap
3. Starter
4. Choke
5. Fuel tap
6. Air lter
7. Spark plug
8. Silencer
9. Throttle control
10. Tank cap
11. Fuel tank
12. Oil drainage
13. Oil dipstick
14. Cap for air lter
15. Filter –paper
16. Filter –foam rubber
17. Washer
18. O-ring washer
19. Filter sediments
20. Spark plug wrench
21. Air-bleed screw (only at oil exch.)
SYMBOLS
CONTROLS
RP-110HP
2009 11081RP110 0001
4,8 15 95
15-20 4200
Rüttelplatte
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13
TRANSPORTATION
5. TRANSPORTATION
Before transportation or storage of the equipment, rst let it cool down to avoid re and to
eliminate re hazards.
Further, ensure that no one can get hurt by the machine tipping or sliding, nor any loose parts
can hurt someone or cause hazards.
• At transportation, rst stop the motor and let it cool down.
• Close the fuel tap (8), that is, put it to “OFF” and position the equipment in horizontal to
avoid leakage of fuel.
• For longer transports, the tank (9) must be emptied.
• Only get use of lifting devices with a capacity of at least 120 kg.
• Check out that the equipment is rmly secured on the transportation vehicle so it can´t roll,
slide or tip. Do extra securing in the lifting bar.
At loading and transportation with the help of lifting devices, suitable accessories like chains,
wires, belts shall be attached on intended places. Loading ramps must have the required
bearing strength and be safely attached.
5.1 To lift the equipment
• Before lifting the equipment, check out that the lifting device is approved for the actual load
(see technical specications).
• Locate the lifting hooks in the lifting bar (I) and lift slowly and carefully to avoid accidents
and damages.
• NEVER pass under hanging load!
5.2 Transportation on the ground
• The transportation accessory facilitates the handling. Tilt forward (push the steering shackle
forwards). With the help of another person the transportation accessory can now be hooked
to the base plate.
PLEASE NOTE: only use the transportation accessory on at and rm surfaces and for
shorter distances.
5.3 Storage
For storing the equipment for a month or longer periods:
Remove all dirt and stones from the base plate (D)
Clean the air lter (2) or – at heavy dirt or damages – replace it.
Clean anges on the cylinder top.
Replace the motor oil.
Cover the equipment and store on a dry and clean place.
•
•
•
•
•
WARNINGWARNING
NOTICENOTICE
GB
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ASSEMBLY
6. ASSEMBLY
6.1 Assembly of the steering shackle
1. Assemble the shackle on intended place, using screws, washers and locking nuts. (X)
2. Tighten the two locking knobs from outside (Y)
Shake the shackle on both sides to make it latch in on the right place. Tighten the knobs.
When storing the equipment, loosen the knobs to allow the shackle to be ipped forwards
Y
XY
X
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15
6.2 Assembly of gas wire
ASSEMBLY
GB
Step 1
Attach the gas lever on preferred side of the
steering shackle
Step 2
Loosen the wing nut (A) on the housing of
the air  lter and remove it.
Step 3
Loosen the wing nut (B) on the air  lter and
remove the  lter unit
Step 4
Loosen all screws and remove the bottom
part of the  lter housing.
Step 5
Loosen the screw (5) on the bracket.
Put the wire with its shield into the bracket
and  x it with the screw (C).
Loosen the locking screw (D) and put the
pulling wire into the hole. Lock it with the
screw (D).
A
B
C
D
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7. TAKING INTO OPERATION
WARNING
Carefully read the safety instructions for this section.
7.1 Type of fuel
For this motor only standard type of non-leaded petrol octane-91 shall be used. Only use new
and clean petrol. Water and contaminations will damage the fuel system.
(Fig. 3)
Volume of fuel tank: 3, 6 liter
Refuel only in well ventilated surroundings and with the motor turned off. If the motor has been
in operation prior to this, let it rst cool down. Never refuel I surroundings where the fuel gases
can caught on re by sparks or open re.
Petrolisaveryinammableandexplosiveliquid.Thehandlingoffuelcancauseburns
and other serious injuries.
• Stop the motor and keep it away from heat, sparks and open re.
• Only refuel outdoors.
• Immediately remove spilled out fuel
7.2 Before taking into operation
Before starting the motor the rst time, motor oil has to be lled. If not, the motor will become
seriously damaged which cannot be repaired. All warranties are consequently void.
(Fig. 4 + 14)
Use normal motor oil, 10W-30 or 10W-40
Remove the screw for oil rell (13)
Fill up oil till the level is visible at the windings (= lower part of the rell hole). Volume: ca. 0, 6
liter (don´t overll!)
Before start, check:
Oil level
Fuel level (at least half the tank)
Air lter
Fuel pipes
Outside bolt and nut joints are rmly tightened.
•
•
•
•
•
•
•
•
WARNINGWARNING
NOTICENOTICE
TAKING INTO OPERATION
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17
TAKING INTO OPERATION
7.3 Starting the motor (Fig. 5 – 10)
• Open the fuel tap (5) by pushing to the right.
• In cold condition, push the choke lever (4) to the left, to the position “closed/geschlossen”.
• In warm condition, put the choke lever (4) in right position, “open/geöffnet”
• Push the gas lever (9) somewhat to the left.
• Put the power switch (1) in position “ON/EIN”
• Make a light pull in the starting wire (2) until a rm resistance is detected. Then, make a quick
and hard pull in the starting wire. Let it roll back slowly.
• Open the choke (4) while the motor runs warm.
• During operation, open the gas lever in full, or adjust to required rotation speed.
7.4 Shutting down the motor (Fig. 11 – 13)
• Put the gas lever (9) in idle speed “SLOW/LANGSAM”, to the right.
• Put the power switch (1) in “OFF/AUS”
• Close the fuel tap (5) by pushing to the left, “OFF/AUS”.
7.5 Operation
Run the motor at full speed; adjust with lever (J). The compactor now starts to move forward by
itself and in normal speed. Working uphill, push the compactor gently forwards. When working
downhill, reduce the speed by pulling back.
WARNING
At sloping surfaces, rst only work uphill. An uphill surface which is easy to cultivate, can also
be cultivated downhill in an easy way. The operator of the equipment may never stand in the
direction of sliding.
The slope of the ground surface may never exceed 20°. If this slope is exceeded, the lubrication
of the motor is affected which will cause damages on important parts of the motor.
7.6 Recommendations at compacting
Moisture and extremely soft foundations will also result in poor friction. This may increase the
risks for accidents.
• To achieve optimal compacting, usually 3 – 4 turns are necessary, all depending on moisture,
grain size and so on.
• A foundation which is too wet can never the less be compacted with a good result. Before
compacting, let the surface dry up.
• A surface which is too dry will create much dust at cultivation. Irrigation prior to the cultivation
will improve the result and reduce the need of cleaning the air lter.
NOTICENOTICE
GB
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18
TAKING INTO OPERATION
MAINTENANCE
Do not use the equipment on concrete and similar hard and tight materials. In such cases the
equipment will start to bounce or hammer instead of vibrating which will damage the motor and
the plate.
Compacting with rubber mat
With a rubber mat underneath the plate, damages on paving stones and brick pavers are
avoided. When compacting on loosely, granulated foundation, pebble and sand, the rubber mat
shall be taken off.
Compacting without rubber mat
If the equipment is used without rubber mat, the kit of bolts for xing the mat must be put in
place to avoid damages on the windings in the plate.
8. MAINTENANCE
All maintenance must be carried out with the motor not running.
Informationonhowtohandleoldoil,ltersandcleanser,pleasefollowtheinstructions
from the manufacturers.
Having completed the maintenance work, check that all tools are removed and all safety
devices are put back.
Before starting the motor, check that no one is within the safety area of the equipment.
NOTICENOTICE
WARNINGWARNING
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19
8.1 Maintenance scheme
To avoid damages and to ensure the proper function of all safety devices, these maintenance
works should be carried out with regular intervals. Disregarding the maintenance may cause
risk of accidents!
Action
Every
day
before
operation
Afterrst
20 H. of
operation
Every 2nd
week or
50 H.
Every
month or
100 H.
Every year
or 300 H.
Check the fuel tank:
- Filling
- Tightness
- Pipes
- Tank cap
X
Air lter Check/clean X
Replace X
Binding screws/bolts:
Check for proper pulling X
External items (proper pulling):
- Gas lever
- Motor brackets
- Belt protection
- Central brackets
- Agitator/plate (connection)
X
Motor oil Check X
Replace X1X
Belt Check/adjust X
Replace X
Lubrication of
brackets for
steering shackle
X
Clean collecting
container for fuel
sediments
X
Spark plug Check/clean X
Replace X
Oil in agitator Check X
Replace X
1 After rst operation event
MAINTENANCE
GB
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20
8.2 Change of oil
Checking the oil level (Fig. 14)
Check the oil level with the motor shut off and the equipment in horizontal.
• Remove the rell screw/dip stick (13) and wipe it clean.
• Put back the screw, without turning it in, take it out and check the level.
• If the level is close to or under the lower indication “L” on the stick, refuel with oil of advised
type (see technical specications) to the upper indication “H”. (= lower end of windings in
rell hole). Do not overll!
• Put back the screw/dip stick and tighten it.
An oil level which is too low, can damage the motor. This will result in all warranties are void.
Replacement of motor oil (Fig. 15)
• Empty the oil with the motor warm. Let the motor temperature cool off to hand warm and
switch it off.
• Clean around rell- and drain screws. (13 and 12)
• Put a container of suitable size under the drain hole.
• When emptying the oil, remove the screws for rell (13) and drain (12)
WARNING
Old motor oil must be treated in a way which is environmentally correct. We
recommend that old oil is collected in a closed container and handed over to
a recycling depot or any other collecting depot for chemicals and oils. Oil may
never be disposed of in moldering beds or any other water streams, sewage or
earth deposits.
• Put back the drain screw and pull it tight.
• Rell with oil of recommended type with the motor (the equipment) in horizontal, up to
upper indication “H” on dip stick (= lower end of windings in rell hole). Volume: see
Technical Specications
• Put back the rell screw/dip stick and pull tight.(13)
8.3 Airlter
The air lter consists of two lter parts. Careful cleaning avoids carburetor errors.
Cleaning and replacement of lters (Fig. 16)
• Loosen the wing nut, remove the lter hood (14) and check for holes in it. Replace damaged
parts.
• Dirt on the inside of the hood is removed with a clean cloth.
• The inner wing nut is removed and the two lters are lifted out.
• Carefully remove the foam rubber section (16) from the paper section (15). Check for
damages. In such a case: replace!
• Clean foam rubber section (16) in warm water and mild soap. Rinse carefully and let dry.
NOTICENOTICE
OILOIL
MAINTENANCE
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