Lust CDA3000-PLC User guide

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operation manual!
ATTENTION
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D- 35633 Lahnau
Type: CDA32.004,C1.0
In: 230 V + 15/-20%
50/60 Hz 1,7 kVA
3x0-230 V 4 A
0,75 kW 0-400 Hz
Out:
SN.: 99120442
VT505W
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12
CDA3000-PLC
Sub-automation unit
with c-line DRIVES
EN
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FR
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System manual

System manual CDA3000-PLC
Id.-No.: 0840.12B.1
Stand: 05/.2003
Valid from CDA3000-software version V700.10
We reserve the right to make technical changes.

Sub-automatisation unit with c-line DRIVES
How to use this guide
1 Introduction
2 System survey
3 Sub-automatisation units
4 Commissioning of PLC-system
5 Order data of system components
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Directory

Sub-atuomatisation unit with c-line DRIVES
Pictographs
➢ Attention! Faulty operation can cause damage or mal-
function of the drive system.
➢ Here you will find further comparable applications.
➢ The symbol stands for hurdles and barriers, which
have to be cleared during realization of the concept.
➢ Note: What you have to know, information in short
form.

Sub-automatisation unit with c-line DRIVES
1 Introduction
1.1 Thinking in machine sub-automation units ...........1-2
1.2 Typical machine sub-automation units .................1-4
2 System survey
2.1 Software package CDA3000, PLC ...........................2-2
2.1.1 PLC-Editor ...........................................................2-2
2.1.2 PLC-Firmware ....................................................2-11
2.1.3 DRIVEMANAGER .....................................................2-20
2.2 Operator panels for c-line DRIVES .........................2-21
2.3 SMARTCARD / KEYPAD ..............................................2-31
2.4 Training .................................................................2-32
2.5 Service-know-how for your projects ...................2-34
3 Sub-automation units
3.1 Time-controlled luggage belt-drive .......................3-2
3.2 Drill feed unit ...........................................................3-4
3.3 Shredder with overload detection ..........................3-7
3.4 Unwinder for wire .................................................3-11
3.5 Diameter depending speed control ......................3-13
3.6 Simple positioning drive with PLC_3 ...................3-15
4 Commissioning of PLC-system
4.1 First commissioningCDA3000, PLC ........................4-1
4.2 First commissioning of
operator panels .......................................................4-4
4.2.1 Configuration of RS232-interface .........................4-4
4.2.2 Configuration of CANopen-network .......................4-6
5 Order data of system components

Sub-automatisation unit with c-line DRIVES 1-1
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1 Introduction
Due to the increased pressure to reduce costs a new slogan is born in the
automation industry. Sub-automation unit - a catchword, which will be
used more and more. What is the difference between this solution and
others, what are the advantages?
This manual clears these and other questions. It is made for all users of
inverters and servocontrollers as well as for people technically interested,
looking for new solutions. Salespeople, specialists and executives will get
an impression of new economic solutions.
The manual includes the following five ranges:
➢ Chapter 1: General introduction
➢ Chapter 2: System survey
➢ Chapter 3: Sub-automation units
➢ Chapter 4: Commissioning of PLC-systems
➢ Chapter 4: Order data of system components

1-2
Sub-automatisation unit with c-line DRIVES
1 Introduction
1.1 Thinking in
machine sub-
automation units
Thinking in machine sub-automation units requires in the drive units a
free-programmable core inside, named PLC. Because the contribution to
the solution of sub-automation units depends more and more on the flexi-
bility of the PLC-user plattform within the drive system. Finally, only the
software offers the „intelliegence“ and so the method to get over the
motion solution.
Seeing driving problems from a process oriented standpoint, always the
complete system has to be taken into consideration. Large complex
machines and instruments have to be disassembled in small clear sub-
automation units. In machine sub-automation units, doing a job automati-
cally and inevitably following to a set procedure. Normally such sub-auto-
mation units reflect the mechanical and electrical construction unit.
Please note at realization of new solutions that the procedure of sub-
automation units is enclosed. That means that a changing of conditions
cannot be made directly via an other sub-automation unit, it can only
adjusted via a „clear defined interface“.
picture 1.1 PLC-user plattform
BASIC FIRMWARE
HARDWARE - PLATFORM
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PLC - USER PLATFORM
machine sub-automation unit
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ANTRIEBSTECHNIK
SN.:
000.000.00000000
Typ:
Netz:
Ausg.:
D-35633Lahnau
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Sub-automatisation unit with c-line DRIVES 1-3
1 Introduction
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Special at this solution is that the sub-automation unit can be used in
other machine types, requiring the same sub-automation unit, without
changing the program.
Coupling of sub-automation units to one „function unit“ allows the co-ordi-
nation of complex procedures. In the function unit one of the sub-automa-
tion units manages the coordination of the whole function unit as well.
However, the function of other sub-automation units will be required via
the already mentioned „clear defined interface“.
picture 1.2 sub-automation unit - drill unit
picture 1.3 function unit - drilling appliance
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1-4
Sub-automatisation unit with c-line DRIVES
1 Introduction
The complete automatic process is clearly structured resp. is divided in
closed machine sub-automation units. Sub-automation units, allowing
unitizing of machine types and having a high reusability. Serial commis-
sioning can be made without special knowledge or PC, simply via SMART-
CARD - plug-in, load and run.
1.2 Typical machine
sub-automation
units
The already cleared machine sub-automation units can typically divided
in three groups:
I/O-oriented sub-automation unit
Motion solutions, processes are mainly defined by means of I/O-signals.
Typical applications are: advance unit for drilling or sinking, belt and car-
riage drives, drives for doors and gates as well as pump stations with float
switches.
Time-controlled sub-automation unit
Motion solutions, processes are mainly time-controlled. Typical applicati-
ons are: melting and mixing plants for paints and other materials, different
centrifuges as well as mills and shredder.
Controlled sub-automation unit
Motion solutions, for controlling process variables like torque, traction,
pressure, temperature or position. Typical applications are wobbler and
dancer control for winders, block-protection for shredder, simple posi-
tioning jobs for drives, rotating, as well as drives for doors and gates and
the classic pressure, temperature and flow control.