Lust Cda3000 Instructions for use

CDA3000

Adaptation of the drive system

to the application

Application Manual

Inverter drive system

to 90 kW

Overview of documentation

Application Manual CDA3000

ID no.: 0840.22 B.1-00

Date: Mai 2001

Applicable as from software version V2.10

We reserve the right to make technical changes.

Before purchase

With shipment

(depending on supply

package)

CDA3000 Catalogue

Selecting and ordering a

drive system

CDA3000

Operation Manual

Operating Instructions

KEYPAD KP200 Application Manual

Quick and easy initial

commissioning

Operation via

KEYPAD KP200

Adaptation of the drive

system to the application

CANLust Communication

Module Manual

CANopen Communication

Module Manual

PROFIBUS-DP Communi-

cation Module Manual

Project planning, installa-

tion and commissioning

of the CDA3000 on the

field bus

Project planning, installa-

tion and commissioning

of the CDA3000 on the

field bus

Project planning, installa-

tion and commissioning

of the CDA3000 on the

field bus

Application Manual CDA3000

Dear User,

This manual is aimed primarily at you as a programmer of drive and

automation solutions. It describes how you can adapt your new CDA3000

drive system optimally to your specific application. We assume that your

drive is already running – if not, you should first consult the Operation

Manual.

Don't be put off by the size of the manual: Only sections 1 to 3 contain

essential information with which you need to familiarize yourself. The

remaining sections and the appendix are provided as reference

resources: They demonstrate the full scope of functions and flexibility of

the CDA3000's software package in solving a wide variety of drive tasks.

In those sections you can concentrate on the functions relevant to your

own application, such as power failure bridging or DC braking.

Good luck, and have a nice day!

How to use this

manual 1 Safety

2 Inverter module CDA3000

Appendix:

Parameter overview, Error table, Glossary

index

3 User and data structure

5 Functions and parameters

6 Control modes

4 Preset solutions 4

Application Manual CDA3000

Pictograms



Attention! Misoperation may result in damage to the

drive or malfunctions.



Dangerfromelectricaltension! Improperbehaviour

may endanger human life.



Danger from rotating parts! Thedrive may start run-

ning automatically.



Note: Useful information.



Reference:More information in other sections

of the Application Manual or in additional

documentation.

Application Manual CDA3000

Revision history

The following pages are new to this revision:

The following pages have been amended/corrected:

Changes from version: 0840.02B.2-00 March 2000

to version: 0840.02B.3-00 October 2000

Section Page(s) Comments/Subject

6.1.5 Entirely new

Section Page(s) Comments/Subject

Cover inside Software version changed from V1.4 to V2.10

2.1 2-4 ISD00 changed to ISD01

2.4 2-9

2-10

Switching level Low/High: <5V/>15V DC changed to

<5V/ >18V DC

2-11 Notes added

2.5 2-14 Device state added

49 to 59 Change relay contact representation in all displays

4.3 4-8

4-9 to 4-55

Representation changed

Representation changed in all control terminal assign-

ments

4.3.6 4-24 Parameters 640 and 645 added

4-25 FOR: to V1.40 added

4.4.5 4-37 Parameter 151-ASTER changed to 151-ASTPR

ROT_4: FFTB0 changed from ISD02 to ISD03

4-38 Parameters 289, 320, 640 and 645 changed

4-39 FOR: to V1.40 added

4.5.2 4-44 Note added

4.5.4 4-47 Parameter 151-ASTER changed to 151-ASTPR

OPTN2 under BUS_1: Was duplicated, one occurrence

deleted

ISD00 and ISD01 Bus 2 and 3 changed

4.6.5 4-61 Parameter 151-ASTER changed to 151-ASTPR

Parameters 320, 640 and 645 changed

DC holding added

4-62 FOR: to V1.40 added

Field bus operation changed to Master/Slave operation

Application Manual CDA3000

5.1 5-5 Table: BUS/KP/DM added

Notes added

5-6 Text misprint amended

5-16 Input changed to output

Terminal operation changed to UDS switchover

5.2 5-17 Reference added

5.2.1 5-21 Note added

5-22 Table heading changed

5.2.3 5-31 Note added

Explanatory note moved

5-33 Limit switch evaluation - drawing changed

5.2.5 5-38 253-FFMX2: 10 Hz changed to 10 kHz

5-39 Text wording amended

5.3.1 5-54 Online ID omitted

5.3.4 5-65 Parameter 354 added

5.3.5 5-72 References and notes added

5.3.6 5-76 Notes added

5.3.7 5-77 References to rating plates added

5.3.9 5-83 In table, Hex value and bit changed

Table re-sorted

5.3.10 5-85 512-_R-OFF: LOCK changed to HALT

5-86 543-R-OL5 added

Settings expanded

5-87 Explanatory notes expanded

5.4.2 5-93 Parameters 576 to 579 added

5.5.1 5-96 Diagram changed

5.5.3 5-105 Online ID added

From V2.10 added

Explanatory note added

5.5.9 5-121 SATPRx changed to STPRx

5.5.10 5-122 iachanged to iq

5-123 iachanged to iq

5.5.11 5-124 Notes added

5.5.12 5-130 Explanatory note added

5-132 Notes added

5.5.15 5-137 Values in BUS column expanded

Section Page(s) Comments/Subject

Application Manual CDA3000

6.1 6-7 Table changed

6.1.1 6-8 Figure 6.4 representation changed

6.1.4 6-20 Parameter X760: FS 80 changed to FS 120

Parameter X763: FS 80 changed to FS 120

6-21 Parameters 766 to 769 added

6-22 Note on current injection expanded

6.2 6-23 Notes added

6-28 Summary added

6-41 Notes added

Bullet point added

6-42 FOR: to V1.40 added

Explanatory notes expanded

6.3.1 6-45 Formula expanded

Line encoder 4096 added

6-46 Formula expanded

Line encoder 4096 added

6-47 Speed frequency 0 ...160 changed to 0 ... 1600

Appendix A-2 Parameter 153 omitted

A-5 Number 90 factory setting 1.30 changed to G

A-6 Number 92 factory setting 1.30 changed to G

Number 106 factory setting 00 changed to G

Number 127 factory setting G added

Number 394 factory setting G added

Number 397 0 changed to G

A-8 Numbers 641, 642, 643, 646, 647, 648 changed to G

A-9 Numbers 760, 761, 763, 764 factory setting changed

to G

Section Page(s) Comments/Subject

Application Manual CDA3000

Table of contents

1Safety

1.1 Measures for your safety ........................................1-1

1.2 Intended use ............................................................1-2

1.3 Responsibility ..........................................................1-2

2 Inverter module CDA3000

2.1 Device and terminal view .......................................2-2

2.2 Module mounting ....................................................2-6

2.3 Ambient conditions .................................................2-7

2.4 Specification of control terminals ..........................2-8

2.5 LEDs .......................................................................2-14

2.6 Isolation concept ...................................................2-15

2.7 Reset ......................................................................2-18

2.8 Loading device software .......................................2-20

3 User interface and data structure

3.1 Data structure .........................................................3-2

3.1.1 Application data sets ............................................3-4

3.1.2 User data sets ......................................................3-5

3.1.3 Characteristic data sets .......................................3-6

3.2 User levels in the parameter structure ..................3-7

3.3 Operation with KEYPAD KP200 .................................3-9

3.4 Operation with DRIVEMANAGER ..............................3-13

3.5 Commissioning ......................................................3-14

4 Application data sets

4.1 Activating an application data set .........................4-2

4.2 Selection of application data set ............................4-3

Application Manual CDA3000

4.3 Traction and lifting drive ........................................ 4-7

4.3.1 DRV_1 ................................................................. 4-9

4.3.2 DRV_2 ............................................................... 4-11

4.3.3 DRV_3 ............................................................... 4-14

4.3.4 DRV_4 ............................................................... 4-17

4.3.5 DRV_5 ............................................................... 4-20

4.3.6 Comparison of parameters, traction and

lifting drive ........................................................ 4-23

4.4 Rotational drive .....................................................4-26

4.4.1 ROT_1 ............................................................... 4-28

4.4.2 ROT_2 ............................................................... 4-30

4.4.3 ROT_3 ............................................................... 4-32

4.4.4 ROT_4 ............................................................... 4-35

4.4.5 Comparison of parameters, rotational drives ...... 4-37

4.5 Field bus operation ...............................................4-40

4.5.1 BUS_1 ............................................................... 4-42

4.5.2 BUS_2 ............................................................... 4-43

4.5.3 BUS_3 ............................................................... 4-45

4.5.4 Comparison of parameters, field bus operation .. 4-47

4.6 Master/Slave operation ........................................4-49

4.6.1 M-S_1 ............................................................... 4-53

4.6.2 M-S_2 ............................................................... 4-55

4.6.3 M-S_3 ............................................................... 4-57

4.6.4 M-S_4 ............................................................... 4-59

4.6.5 Comparison of parameters, Master/-Slave

operation ........................................................... 4-61

5 Software functions

5.1 _15 FC-Initial commissioning ................................ 5-4

5.2 Inputs and outputs ................................................ 5-17

5.2.1 _18IA-Analog inputs .......................................... 5-17

5.2.2 _200 A-Analog output ....................................... 5-23

5.2.3 _21ID-Digital inputs ......................................... 5-27

5.2.4 _24OD-Digital outputs ....................................... 5-34

5.2.5 _25 CK-Clock input/ Clock output ...................... 5-38

5.2.6 _28 RS-Reference structure .............................. 5-40

5.2.7 _26 CL-Control location ..................................... 5-49

Application Manual CDA3000

5.3 Protection and information ...................................5-53

5.3.1 _30 OL-Frequency limitation ..............................5-53

5.3.2 _33 MO-Motor protection ..................................5-55

5.3.3 Device protection ...............................................5-63

5.3.4 _34 PF-Power failure bridging ...........................5-65

5.3.5 _36 KP-KEYPAD ..................................................5-71

5.3.6 _38TX-Device capacity utilization ......................5-74

5.3.7 _39DD-Device data ...........................................5-77

5.3.8 _VAL-Actual values ............................................5-79

5.3.9 _50 WA-Warning messages ...............................5-82

5.3.10 _51ER-Error messages ......................................5-85

5.4 Bus operation and option modules ......................5-90

5.4.1 _55 LB-LUSTBUS .................................................5-90

5.4.2 _57 OP-Option modules .....................................5-93

5.5 Open-loop and closed-loop control ......................5-96

5.5.1 _31 MB-Motor holding brake .............................5-96

5.5.2 _32 MP-MOP function .......................................5-99

5.5.3 _59 DP-Driving profile generator ......................5-102

5.5.4 _27 FF-Fixed frequencies ................................5-107

5.5.5 _60 TB-Driving sets .........................................5-109

5.5.6 _65 CS-Characteristic data switchover (CDS) ...5-112

5.5.7 _66 MS-Master/-Slave operation .....................5-114

5.5.8 _67 BR-DC braking ..........................................5-117

5.5.9 _68 HO-DC holding ..........................................5-120

5.5.10 _80 CC-Current controller ................................5-122

5.5.11 _64CA-Current-controlled startup ....................5-124

5.5.12 _69 PM-Modulation .........................................5-129

5.5.13 _84 MD-Motor data .........................................5-132

5.5.14 _77 MP-Remagnetization ................................5-134

5.5.15 _86SY-System .................................................5-136

6 Control modes

6.1 Voltage Frequency Control (VFC) ............................6-6

6.1.1 _70VF-Voltage Frequency Control ........................6-8

6.1.2 _74 IR-IxR load compensation ...........................6-13

6.1.3 _75 SL-Slip compensation .................................6-16

6.1.4 _76 CI-Current injection .....................................6-18

6.1.5 Tips and optimization aids for control engineers .6-21

Application Manual CDA3000

6.2 Sensorless Flux Control (SFC) .............................. 6-29

6.2.1 _78SS Speed controller SFC .............................. 6-33

6.2.2 _80 CC-Current controller .................................. 6-34

6.2.3 Tips and optimization aids for control engineers 6-36

6.3 Field-Oriented Regulation (FOR) ..........................6-47

6.3.1 _79 EN-Encoder evaluation ............................... 6-50

6.3.2 _81SC-Speed controller FOR ............................. 6-54

6.3.3 _80 CC-Current control ..................................... 6-56

6.3.4 Tips and optimization aids for control engineers 6-57

A Overview of parameters

B Error messages

C Glossary

D Index

Application Manual CDA3000 1-1

1Safety

1.1 Measures for

your safety

The CDA3000 inverter drives are quick and safe to handle. For your own

safety and for the safe functioning of your device, please be sure to

observe the following points:

Read the Operation Manual first!

•Follow the safety instructions!

Electric drives are dangerous:

•Electrical voltages > 230 V/460 V: Dangerously high

voltages may still be present 10 minutes after the power

is cut, so always make sure the system is no longer live!

•Rotating parts

•Hot surfaces

Your qualification:

•In order to prevent personal injury and damage to prop-

erty, only personnel with electrical engineering qualifica-

tions may work on the device.

•The qualified personnel must familiarize themselves with

the Operation Manual (refer to IEC364, DIN VDE0100).

•Knowledge of national accident prevention regulations

(e.g. VBG 4 in Germany, regulations laid down by the

employers' liability insurance associations) is essential.

During installation observe the following instructions:

•Always comply with the connection conditions and tech-

nical specifications.

•Comply with the standards for electrical installations,

such as regarding wire cross-section, grounding lead

and ground connections.

•Do not touch electronic components and contacts (elec-

trostatic discharge may destroy components).

1-2

Application Manual CDA3000

1 Safety

1.2 Intended use Inverter drives are components that are intended for installation in electri-

cal systems or machines. The inverter may not be commissioned (i.e. it

may not be put to its intended use) until it has been established that the

machine as a unit complies with the provisions of the EC Machinery

Directive (89/392/EEC). EN 60204 (Safety of machines) must be

observed.

If the frequency inverter is used for special applications (e.g. in areas sub-

ject to explosion hazard), the required standards and regulations

(e.g. EN 50014, “General provisions”and EN 50018 “Flameproof enclo-

sure”) must always be observed.

Repairs may only be carried out by authorized repair workshops. Unau-

thorized opening and incorrect intervention could lead to physical injury or

material damage. The warranty provided by LUST would thereby be ren-

dered void.

1.3 Responsibility Electronic devices are fundamentally not fail-safe. The company setting

up and/or operating the machine or plant is itself responsible for ensuring

that the drive is rendered safe if the device fails.

EN 60204-1/DIN VDE 0113 “Safety of machines”,inthesectionon“Elec-

trical equipment of machines”, stipulates safety requirements for electrical

controls. They are intended to protect personnel and machinery, and to

maintain the function capability of the machine or plant concerned, and

must be observed.

The function of an emergency off system does not necessarily have to cut

the power supply to the drive. To protect against danger, it may be more

beneficial to maintain individual drives in operation or to initiate specific

safety sequences. Execution of the emergency off measure is assessed

by means of a risk analysis of the machine or plant, including the electri-

cal equipment to EN 1050, and is determined with selection of the circuit

category in accordance with prEN 954 “Safety of machines –Safety-

related parts of controls”.

The CDA3000 conforms to the Low Voltage Directive (73/23/

EEC).

EMC The following generic standards are complied with in applica-

tion of the installation instructions:

•EN 50081-1 and EN 50081-2 (line-borne and radiated

interference emission)

•IEC 1000-4-2 to 5 / EN61000-4-2 to 5 (Interference immu-

nity of the inverter module)

Application Manual CDA3000 2-1