LUXON GEN3 PRO User manual

INSTRUCTIONS
PRECISION FITS
• ALL PARTS OF THE TRIPLE CLAMP THAT FIT TOGETHER ARE TIGHTLY TOLERANCED WITH SMOOTH
SURFACES
• BE CAREFUL NOT TO SCRATCH OR DENT ANY SURFACES AS THIS WILL COMPROMISE THE STRENGTH
AND THE FIT
• THE PARTS ARE VERY STRONG WHEN FULLY ASSEMBLED, BUT ARE EASILY DAMAGED WHEN APART,
PARTICULARLY THE RAW ALUMINUM SURFACES.
• PLEASE BE CAREFUL WHEN HANDLING AND STORING THE PARTS!
BOLT TENSION-TORQUE
• BOLT TENSION IS CRITICAL TO PERFORMANCE AND SAFETY
• BOLT TENSION DEPENDS ON TORQUE AND SURFACE PREPERATION
• CAREFULLY FOLLOW ALL INSTRUCTIONS FOR TORQUE AND SURFACE PREPERATION ON THE
FOLLOWING PAGES
• ALWAYS USE A QUALITY TORQUE WRENCH ON ALL FASTENERS
• USING THE WRONG TORQUE OR THE WRONG SURFACE PREPERATION WILL RESULT IN THE
WRONG BOLT TENSION
THIS IMAGE SHOWS THE PROPER APPLICATION OF ANTI-SEIZE TO A TITANIUM BOLT
ANTI-SEIZE MUST BE APPLIED TO THE BOLT THREADS AND UNDER THE BOLT HEAD
GEN3 PRO TRIPLE CLAMP IFU · REV 01 · FEBRUARY 4TH, 2023
READ THESE INSTRUCTIONS CAREFULLY AND FOLLOW THEM EXACTLY - THESE
INSTRUCTIONS ARE SAFETY CRITICAL. INSTALLATION AND MAINTENANCE MUST BE
PERFORMED BY A QUALIFIED MECHANIC. IMPROPER INSTALLATION OR
MAINTENANCE WILL RESULT IN DAMAGED PARTS, RIDER INJURY, OR DEATH.

26.0
BAR HEIGHT
(ENGRAVED ON MOUNT)
28.5
(2.5 mm MORE THAN
ENGRAVED ON MOUNT)
7.5
HANDLEBAR THROW
BY FLIPPING MOUNT
-0.25
14.75
29.75
22
(DIMENSIONS SHOWN AT 22 mm OFFSET)
23.5
(21 MOUNT)
28.5
(26 MOUNT)
33.5
(31 MOUNT)
38.5
(36 MOUNT)
BAR POSITION OPTIONS
BAR HEIGHT OPTIONS
HEIGHT ENGRAVING
GEN3 PRO TRIPLE CLAMP IFU · REV 01 · FEBRUARY 4TH, 2023

APPLY LOCTITE C5-A
COPPER-BASED ANTI-SEIZE
TO THREADS AND UNDER BOLT HEAD
(ALL TITANIUM BOLTS)
TORQUE TO 12 Nm
APPLY LOCTITE 243
(BLUE) TO THREADS
TORQUE TO 40 Nm
NO GAP GAP
BAR CLAMPS USE AN OFFSET HEIGHT TO ENSURE CONSISTENT
POSITIONING
ASSEMBLE AS FOLLOWS:
1) LIGHTLY TIGHTEN THE NO GAP SIDE
2) ADJUST BAR POSITION
3) TORQUE NO GAP SIDE TO 12 Nm
4) TORQUE GAP SIDE TO 12 Nm
BAR MOUNT INSTALLATION DETAILS
GEN3 PRO TRIPLE CLAMP IFU · REV 01 · FEBRUARY 4TH, 2023

APPLY LOCTITE C5-A
COPPER-BASED ANTI-SEIZE
TO THREADS AND UNDER BOLT HEAD
(ALL TITANIUM BOLTS)
TORQUE TO 8 Nm
APPLY LOCTITE 243
(BLUE) TO THREADS
TORQUE TO 100 Nm
APPLY LOCTITE 243
(BLUE) TO THREADS
TORQUE TO 8 Nm
LIGHTLY GREASE
MATING SURFACES
(NOT THE THREADS)
CLEAN FORK TUBE
MATING SURFACES
WITH ALCOHOL OR
CONTACT CLEANER
APPLY LOCTITE C5-A
COPPER-BASED ANTI-SEIZE
TO THREADS AND UNDER BOLT HEAD
(ALL TITANIUM BOLTS)
TORQUE TO 12 Nm
APPLY LOCTITE 222
(PURPLE) TO THREADS
TORQUE TO 5 Nm
LIGHTLY GREASE
MATING SURFACES
CLEAN FORK TUBE
MATING SURFACES
WITH ALCOHOL OR
CONTACT CLEANER
CLAMP INSTALLATION DETAILS
GEN3 PRO TRIPLE CLAMP IFU · REV 01 · FEBRUARY 4TH, 2023

TOP CLAMP OFFSET ADJUSTMENT
• OFFSET IS ADJUSTED ON THE TOP CLAMP WITH AN ECCENTRIC INSERT
• DIFFERENT INSERTS ARE AVAILABLE FOR DIFFERENT OFFSETS
'
• THE INSERT SLIDES INTO THE CLAMP AND IS HELD THERE WITH TWO BOLTS
• CURRENT OFFSET ADJUSTMENT IS INDICATED BY THE ARROW POINTING TO THE OFFSET
• THE INSERT IS A TIGHTLY TOLERANCED SLIP FIT INTO THE CLAMP
• LIGHTLY GREASE ALL THE MATING SURFACES AND SLIDE IT INTO PLACE
• NEVER FORCE THE INSERT, IT SHOULD SLIDE IN EASILY IF ALIGNED CORRECTLY
• THE TWO BOLTS HOLD THE INSERT IN PLACE AND ONLY NEED TO BE LIGHTLY TORQUED (5 NM)
• USE LOCTITE 243 (BLUE) TO ENSURE THE BOLTS DO NOT COME LOOSE
GEN3 PRO TRIPLE CLAMP IFU · REV 01 · FEBRUARY 4TH, 2023

YOU MUST ENSURE THE STEM IS FULLY SEATED
AND PROPERLY ORIENTED IN THE CLAMP BEFORE
TIGHTENING THE BOTTOM NUT OTHERWISE YOU
WILL DAMAGE THE STEM AND CLAMP!
(BEARING NOT SHOWN FOR CLARITY)
BOTTOM CLAMP OFFSET ADJUSTMENT
• OFFSET IS ADJUSTED ON THE BOTTOM CLAMP WITH AN ECCENTRIC STEERING STEM
• DIFFERENT STEMS ARE FOR DIFFERENT OFFSETS
• THE STEM SLIDES INTO PLACE IN THE CLAMP AND IS HELD THERE WITH THE BOTTOM NUT
• CURRENT OFFSET ADJUSTMENT IS INDICATED BY THE ARROW POINTING TO THE OFFSET
• THE STEERING STEM IS A TIGHTLY TOLERANCED SLIP FIT INTO
THE CLAMP
• LIGHTLY GREASE ALL THE MATING SURFACES AND SLIDE IT INTO
PLACE
• NEVER FORCE THE STEM, IT SHOULD SLIDE IN FAIRLY EASILY IF
ALIGNED CORRECTLY
• IT IS CRITICAL THE THE BOTTOM NUT DOES NOT COME LOOSE!
• USE LOCTITE 243 (BLUE) ON THE BOTTOM NUT AND TORQUE
TO 100 Nm
• TO REMOVE THE BOTTOM NUT AND CHANGE OFFSET, YOU MAY NEED TO USE HEAT TO
BREAK THE LOCTITE.
• USE A PROPANE TORCH OR SIMILAR TO HEAT THE NUT, BUT ENSURE THE TEMPERATURE
DOES NOT EXCEED 120 C (250 F) OTHERWISE YOU CAN DAMAGE THE ALUMINUM
GEN3 PRO TRIPLE CLAMP IFU · REV 01 · FEBRUARY 4TH, 2023

SLIGHT GAP
BOTTOM STEERING BEARING INSTALLATION/REMOVAL
• THE BOTTOM BEARING DOES NOT SIT AGAINST THE SHOULDER OF THE STEM WHEN FULLY INSTALLED,
THERE IS A SLIGHT GAP
• THE BEARING ACTUALLY SITS ON THE TOP FACE OF THE BOTTOM TRIPLE CLAMP
• IF THE BEARING IS PRESSED ON THE STEM AND FULLY UP TO THE SHOULDER, IT WILL MOVE INTO THE
CORRECT POSITION WHEN INSTALLING THE STEM IN THE BOTTOM CLAMP (WHEN THE BOTTOM NUT IS
TIGHTENED DOWN)
• BE SURE TO CHECK THE STEERING BEARING ADJUSTMENT AFTER THE FIRST FEW LAPS OF RIDING ONCE
EVERYTHING HAS SETTLED INTO PLACE
• TO REMOVE THE BEARING, FIRST REMOVE THE STEM FROM THE
CLAMP, THEN CAREFULLY PRESS THE BEARING OFF THE STEM WITH
AN ARBOR PRESS OR SIMILAR
• A 38 mm (1.5 in) INNER DIAMETER PIPE, 65 mm (2.5 in) OR LONGER
SHOULD BE USED TO SUPPORT THE BEARING TO EASILY PRESS IT OFF
• YOU CAN NOT PRESS THE STEM OUT TO REMOVE THE BEARING AS
YOU WOULD ON A TRADITIONAL CLAMP! THIS WILL DESTROY THE
STEM AND CLAMP!
GEN3 PRO TRIPLE CLAMP IFU · REV 01 · FEBRUARY 4TH, 2023

11
2X
10
2X
13
4X
7
1X
6
8X
1
1X
5
2X
2
1X
14
1X
3
2X
15
1X
4
1X
8
2X
12
2X
9
1X
GEN3 PRO TRIPLE CLAMP
YAMAHA
BILL OF MATERIALS
GEN3 PRO TRIPLE CLAMP IFU · REV 01 · FEBRUARY 4TH, 2023
ITEM PART NO. QTY. DESCRIPTION P/N OPTION
1 LUX-YAM-SS-P0014 1 GEN3 PRO YAMAHA BOTTOM CLAMP
2 LUX-YAM-SS-P0015-22-23-X 1 GEN3 PRO YAMAHA STEERING STEM, 22-23-X S, M, L
3 93332-00081-00 2 YAMAHA LOWER STEERING BEARING
4 LUX-YAM-SS-P0044 1 YAMAHA BOTTOM STEM NUT
5 MCMASTER 94128A118 2 8MM X 12MM L X M6 HEADLESS SHOULDER SCREW
6 LUX-GEN-M-P9008-35 8 TITANIUM BOLT, FLANGE, M8-1.25 X 35
7 LUX-YAM-SS-P0011-54 1 GEN3 PRO TOP CLAMP, 54
8 MCMASTER 90327A113 2 MX-0.7X10 LOW SHCS 8.8
9 LUX-YAM-SS-P0010-21-23 1 GEN3 PRO TOP CLAMP INSERT, 22-23
10 LUX-GEN-SS-P0014-XX 2 GEN3 SOLID BAR MOUNT 21, 26, 31, 36
11 LUX-GEN-SS-P0002 2 Default
12 MCMASTER 97050A265 2 M12-1.75X30 LOW SHCS 8.8
13 LUX-GEN-M-P9008-25 4 TITANIUM BOLT, FLANGE, M8-1.25 X 25
14 LUX-YAM-SS-P0015-21-24-X 1 GEN3 PRO YAMAHA STEERING STEM, 21-24-X S, M, L
15 LUX-YAM-SS-P0010-21-24 1 GEN3 PRO TOP CLAMP INSERT, 21-24