M/a-com Orion User manual

Installation Manual

LBI-38901T

Orion™

Mobile Radio

CREDIT

M/A-COM and EDACS are registered trademarks and Orion, ProGrammer, and ProVoice are

trademarks of M/A-COM, Inc.

TORX is a registered trademark of CAMCAR/TEXTRON.

POZIDRIV is a registered trademark of Phillips International Company.

IBM is a registered trademark of IBM.

Windows is a registered trademark of Microsoft Corporation.

Molex is a registered trademark of Molex Company.

All other brand and product names are trademarks, registered trademarks or service marks of their

respective holders.

This manual is published by M/A-COM, Inc., without any warranty. Improvements and changes to this

manual necessitated by typographical errors, inaccuracies of current information, or improvements to programs

and/or equipment, may be made by M/A-COM, Inc., at any time and without notice. Such changes will be

incorporated into new editions of this manual. No part of this manual may be reproduced or transmitted in any

form or by any means, electronic or mechanical, including photocopying and recording, for any purpose,

without the express written permission of M/A-COM, Inc.

TABLE OF CONTENTS Page

INTRODUCTION.............................................................................4

UNPACKING AND CHECKING EQUIPMENT ............................5

INSTALLATION (Single Control Unit)......................................... 11

STEP 1 – PLAN THE INSTALLATION ................................11

STEP 2 - LOCATE TOOLS REQUIRED................................ 12

Vehicles Powered By Liquefied (Lp) Gas ........................12

STEP 3 – INSTALL CABLES.................................................13

Power Cable ...................................................................... 13

Ignition Sense (All Applications)......................................14

Accessory Cable (Front Mount)........................................ 16

Accessory and Control Cable (Remote Mount) ................ 24

STEP 4 – MOUNT CONTROL UNIT AND RADIO .............34

Control Unit Mounting (Remote Applications Only)........34

Pigtail Bracket................................................................... 34

Radio Front Mount And Final Hook-Up........................... 37

Radio Remote Mount and Final Hook-Up........................38

Cassette Mounting (EURO Only) ..................................... 40

STEP 5 - INSTALL OPTIONS AND ACCESSORIES...........44

Speaker D2LS1F...............................................................44

Microphone Hanger and/or Hookswitch Mounting .......... 44

Siren and Light..................................................................45

INSTALLATION (Dual Control Units).......................................... 47

STEP 1 - PRE-INSTALLATION PROGRAMMING ............. 47

Front Mount Procedure ..................................................... 47

Remote Mount Procedure.................................................. 51

STEP 2 – INSTALL DUAL CONTROL UNITS .................... 55

Front Mount ...................................................................... 55

Remote Mount...................................................................58

DUAL RADIO UNITS.................................................................... 63

STEP 1 - PRE-INSTALLATION PROGRAMMING ............. 63

Master Radio Programming .............................................. 64

Slave Radio Programming................................................. 64

STEP 2 – INSTALL CABLES/EQUIPMENT.........................67

Front Mount ...................................................................... 67

Remote Mount...................................................................69

Keyloading the Radio........................................................ 74

Keyloading a Dual Radio..................................................75

TECHNICAL ASSISTANCE .........................................................78

INTRODUCTION

This manual contains installation instructions for the Orion™Mobile radio unit

and associated accessories. These instructions cover the mounting and

cabling of the radio. Interconnection and wiring diagrams are provided for

reference. Before the installation, program the radio using the following:

• IBM®compatible personal computer

• TQS3385 – ProGrammer™PC Software

TQS3389 - Conventional ProGrammer PC Software

• TQ3370 - Serial/Flash Programming Interface Module

(required with TQ3377 cable only)

• One of the following programming cables:

o TQ3377 (19B802554P15) – Shop Programming Cable (requires

TQ3370)

o TQ3409 (CA101288V15) - Shop Programming Cable (does not

require TQ3370)

o *TQ3410 (CA101287V1) - Field Programming Cable (does not

require TQ3370)

* The field programming cable must be used with one of the following

accessory cables:

CA101288V2, CA101288V4, CA101288V10

CAUTION

ORION UHF MOBILES

The PC programmer automatically defaults the receiver

oscillator shift to position No. 2. When field programming,

the receive frequencies for Orion UHF mobiles, the oscillator

shift must be programmed to position No. 1 or No. 3. Enter

the CONVENTIONAL and/or TRUNKED FREQUENCY

SET screen of the PC programmer and set the values in the

“OS” column to “1” or “3”.

UNPACKING AND CHECKING EQUIPMENT

Carefully unpack the radio and identify each item in the shipping container as

listed below. The available options for the Orion Mobile Radio are covered in

Table 1. If damage has occurred to the equipment during shipment, file a

claim with the carrier immediately.

• Orion Mobile radio unit

• Microphone D2MC3Z

• Speaker D2LS1H

• Power Cable D2CE1V

or D2CF9A

Control Cable D2CE1Y

• Front Mount Bracket Kit or D2MA3N

Remote Mount Kit with D2MA3R

Control Unit Mount Kit D2MA3J

• Operator's Manual LBI-38888

• Installation Manual LBI-38901

Figure 1: Orion Mobile Radio Components

USA EURO

Figure 2: Rear View of Radios

Figure 3: Option Cables

NOTE

At the time this manual was published, M/A-COM, Inc. was

in the process of offering additional programming cables and

replacing some of the accessory cables for the Orion mobile

radio. This manual provides information on both the existing

cable offerings and the replacement cables. The following

cables are impacted:

CA101288V2 will replace 19B802554P2

CA101288V4 will replace 19B802554P4

CA101288V10 will replace 19B802554P10

CA101287V1, V2 and V3 will be added

CA101288V15 and V30 will be added

Figure 4: Option Cables con’t

NOTE

The programming cables shown in Figure 5 do not require the

TQ3370 interface box. The field programming cables shown

in Figure 5 are ONLY compatible with the following

accessory cables:

CA101288V2, CA101288V4, CA101288V10

CA101287V2

Keyloading Interface

Programming Interface Cable,

CA101287V1 and Mobile Data Interface,

CA101287V3

Figure 5: Programming/Interface Cables

Table 1: Orion Mobile Radio Options And Accessories

OPTION DESCRIPTION

Z OPTIONS

D2ZN1A Accessory Kit–Front Mount with Standard Option Cable

D2ZN1B Accessory Kit–Front Mount with Extended Option Cable

D2ZN1C Accessory Kit–Front Mount Euro with Standard Option Cable

D2ZN1D Accessory Kit–Front Mount Euro with Extended Option Cable

D2ZN1F Accessory Kit–Remote Mount with Standard Option Cable, 50W TX and below

D2ZN1G Accessory Kit–Remote Mount with Standard Option Cable, 60W TX and above

D2ZN1H Accessory Kit–Remote Mount with Extended Option Cable, 50W TX and below

D2ZN1J Accessory Kit–Remote Mount with Extended Option Cable, 60W TX and above

D2ZN1K Accessory Kit–Remote Mount with Standard Option Cable, Low Band

D2ZN1L Accessory Kit–Remote Mount with Extended Option Cable, Low Band

D2ZN1M Accessory Kit–Remote Mount Euro with Standard Option Cable

D2ZN1N Accessory Kit–Remote Mount Euro with Extended Option Cable

D2ZN1P Accessory Kit–Remote Mount Motorcycle with Extended Option Cable

D2ZN1R Accessory Kit–Remote Mount Motorcycle with no Option Cable

D2ZN1S Accessory Kit–Remote Mount Euro Motorcycle with Extended Option Cable

D2ZN1T Accessory Kit–Remote Mount Euro Motorcycle with no Option Cable

D2ZN1U Dual Control, Scan Control Unit

D2ZN1V Dual Control, System Control Unit

D2ZN1W Dual Radio (50 watt TX and below)

D2ZN1X Dual Radio (60 watt TX and above)

D2ZN1Y Motorcycle Conversion, Field Upgrade, Remote Mount Radio

D2ZN1Z Motorcycle Conversion, Field Upgrade, Remote Mount Euro Radio

4 DIGIT OPTIONS

D2AN1E Antenna, Low Band WB, 29.7-38 MHz

D2AN1F Antenna, Low Band WB, 33-43 MHz

D2AN1G Antenna, Low Band WB, 37-49 MHz

D2AN1L Antenna, 800 MHz, ¼ Wave Whip

D2AN1M Antenna, 900 MHz, ¼ Wave Whip

D2AN1R Antenna, VHF/UHF, ¼ Wave Whip

D2CE1V Power Cable, 7.5M (60W TX and above)

D2CE1W Accessory Cable, Front Mount

D2CE1X Accessory Cable, Remote Mount

D2CE1Y Radio Control Cable, Remote Mount, 5.5M

D2CE1Z Accessory Cable, Euro Front Mount

D2CE5R Extended Option Accessory Cable, Front Mount

D2CE5S Radio Control Cable, Extended Option, Remote Mount, 5.5M

D2CE5T Extended Option Accessory Cable, Remote Mount

D2CE5U Extended Option Accessory Cable, Euro Front Mount

OPTION DESCRIPTION

D2CE5V Radio Control Cable, Euro Remote Mount, 5.5M

D2CE5W Radio Control Cable, Extended Option Euro Remote Mount, 5.5M

D2CE5Z Dual Control Cable, Remote Mount, 9.0M

D2CE7A Dual Radio Cable, Remote Mount, 2.0M

D2CF7B Extended Option Accessory Cable, Motorcycle

D2CF7C Radio Control Cable, Extended Option Remote Mount Motorcycle, 2.3M

D2CF7D Radio Control Cable, Extended Option Euro Remote Mount Motorcycle, 2.3M

D2CF7E Power Cable, Motorcycle, 1.0M

D2CF9A Power Cable, 7.5M (50W TX and below)

D2CP5L Scan Control Unit (4 BTN), Front Mount (including Label)

D2CP5M System Control Unit (16 BTN), Front Mount (including Label)

D2CP5R Scan Control Unit (4 BTN), Remote Mount (including Label)

D2CP5S System Control Unit (16 BTN), Remote Mount (including Label)

D2LS1H Speaker (4 OHM)

D2LS1U Speaker (8 OHM, Parallel Audio Appl)

D2MA3J Mounting Bracket Kit, Remote Mount Control Unit

D2MA3N Mounting Bracket Kit, Front Mount Radio/Euro Remote Mount Radio

D2MA3R Mounting Bracket Kit, Remote Mount Radio

D2MA5G Mounting Bracket Kit, Motorcycle CU (Microphone Hanger included)

D2MA5H Mounting Bracket Kit, Motorcycle Radio Case

D2MA5J Mounting Bracket Adapter Kit, Motorcycle Radio Case

D2MC3Z Microphone

D2MC5A Desk Microphone

D2MC5L Noise Canceling Microphone

D2MC5N DTMF Microphone

D2MK3B Radio Front (Remote Mount) (including Label)

D2MK3E Keycap Kit, Scan Control Unit

D2MK3F Keycap Kit, System Control Unit

D2MN1A Microphone Hanger

D2PD1T Filter, Power, Motorcycle Appl

1016 Siren and Light Control Module

1020 100W Speaker TS100

1021 100W Speaker BP100

RADIO PROGRAMMING OPTIONS

TQ3409 Programming Cable, Shop (CA101288V5). Does not require TQ3370

TQ3410 Programming Cable, Field (CA101287V1). Does not require TQ3370

TQ3370 Programming Interface Module Kit 110 VAC, only needed for 19B802554P15

TQ3370-

220 Programming Interface Module Kit 220 VAC, only needed for 19B802554P15

TQ3377 Programming Cable for Orion (19B802554P15). Requires TQ3370

TQ3385 ProVoice™/EDACS®Windows®Radio ProGrammer Only

TQ3389 Conventional Windows Radio ProGrammer Only

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