Mönninghoff ServoFlex 328 Series Product guide

Operating and Assembly Instructions
ServoFlex
Type 328.XX
oc-I : T24.0140 as of: 08/2013 Read these operating instructions before starting any kind of work !
Mönninghoff

2 2013-09-12
Maschinenfabrik Mönninghoff GmbH & Co. KG
Bessemerstrasse 100 Postfach 101749
D – 44793 Bochum D – 44717 Bochum
Telephone: [phone]
Fax: [phone]
Email: [e-mail]
Internet: www.moenninghoff.de

ServoFlex Type 328.XX
Table of contents
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Mönninghoff
1 General .................................................................................... 5
1.1 Information on these instructions ................................... 5
1.2 Explanation of symbols .................................................. 6
1.3 Limitationof liability ......................................................... 8
1.4 Copyright protection ....................................................... 8
1.5 Spare parts .................................................................... 9
1.6 Guarantee conditions ..................................................... 9
1.7 Customer service ........................................................... 9
1.8 Declaration of Incorporation ......................................... 10
2 Safety .................................................................................... 11
2.1 General ........................................................................ 11
2.2 Staff requirements ....................................................... 11
2.2.1 Qualifications ................................................ 11
2.2.2 Unauthorised persons .................................. 12
2.3 Intended use ................................................................ 13
2.4 Technical modifications ............................................... 14
2.5 Personal protective equipment .................................... 14
2.6 Specific dangers .......................................................... 15
2.7 Signs ............................................................................ 15
3 Technical data ...................................................................... 16
3.1 Dimensions .................................................................. 16
3.2 Technical data.............................................................. 19
3.3 Connection dimensions, connection fixings ................. 21
4 Setup and method offunction ............................................. 22
4.1 Structure and designs .................................................. 22
4.2 Description ................................................................... 23
4.2.1 Features ....................................................... 23
4.3 Functional method ....................................................... 23
5 Transport, packaging and storage ..................................... 24
5.1 Safety instructions for transport ..................................... 1
5.2 Transport inspection .................................................... 24
5.3 Packaging .................................................................... 25
5.4 Unpacking .................................................................... 26
5.5 Storing the packaged items ......................................... 26
6 Setup ..................................................................................... 27
6.1 Safety ........................................................................... 27
6.2 Preparation .................................................................. 28
6.3 Setup ............................................................................ 28

ServoFlex Type 328.XX
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6.3.1 Instructions on assembly ..............................28
6.3.2 Assembling the clutch ...................................30
6.3.3 Assembling the clutch with the clamping
hub ................................................................31
6.3.4 Assembling the clutch vertically ....................33
6.3.5 Aligning the clutch.........................................34
6.3.6 Displacement and transmission torque
diagram .........................................................36
7 Startup ...................................................................................37
8 Using in potentially explosive areas ..................................38
8.1 Construction of the clutch size .....................................38
8.2 Control events ..............................................................38
8.3 Startup ..........................................................................38
8.4 Contact protection ........................................................38
8.5 Design of the clamping hubs ........................................40
8.6 Permissible temperatures ............................................40
8.7 EC Declaration of Conformity ...........................................41
9 Operating ..............................................................................42
9.1 General ........................................................................42
9.2 Recommendations for operation ..................................42
10 Faults .....................................................................................43
10.1 Safety ...........................................................................43
10.2 Malfunctions .................................................................44
11 Maintenance ..........................................................................45
11.1 Maintenance intervals ..................................................45
11.2 Checking for wear ........................................................45
12 ismantling ...........................................................................46
12.1 Safety ...........................................................................46
12.2 Dismantling ..................................................................46
12.3 Disposal .......................................................................46
13 Applicable standards, guidelines and regulations ...........47
14 Appendix ...............................................................................48
15 Index ......................................................................................49

ServoFlex Type 328.XX
General
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1 General
1.1 Information on these instructions
These instructions allow safe and efficient handling of the type
328.XX, ServoFlex clutches hereinafter referred to as clutche.
These instructions are a part of the clutch system and must be kept
in the immediate vicinity of the location of use of the clutch and be
accessible to staff at all times. Staff must read and understand the-
se instructions carefully before beginning any work. Compliance
with all safety instructions stated in these instructions constitute the
basic requirement for safe working practices.
In addition, local accident prevention regulations and general safe-
ty rules apply to application area of the combination.
In addition to these instructions, the instructions for the installed
components in the appendix also apply.

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General
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1.2 Explanation of symbols
All warnings in these operating instructions are also indicated by a
warning symbol.
The following warning symbols are used throughout these operat-
ing instructions:
Symbol Meaning
General warning
Danger of crushing!
Danger of environmental pollution
Danger of explosion
Special instructions when using the
device in explosion-proof areas.
General instructions and useful suggestions
on handling
The safety instructions are indicated in these instructions by sym-
bols. The safety instructions are introduced by signal words that
are intended to indicate the extent of the danger.
The warning symbol also indicates the type of danger.
The following warnings are used throughout these instructions:
WARNING
Risk of injury
Consequences of failure to observe...
► Instructions for avoiding
A warning of this category indicates a potentially dangerous situa-
tion.
If the dangerous situation is not avoided, it may lead to serious ir-
reversible injury or even death.
Follow the instructions in this warning to avoid possible danger of
serious irreversible injury or even death.
Safety precautions
Warnings

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General
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Mönninghoff
CAUTION!
Injury to persons by...
Consequences of failure to observe...
► Instructions for avoiding
A warning of this category indicates a potentially dangerous situa-
tion.
If the dangerous situation is not avoided, it may lead to light or mi-
nor injuries.
Follow the instructions in this warning to avoid possible danger of
serious personal injuries.
ATTENTION
amage to property by...
Consequences of failure to observe...
► Instructions for avoiding
A warning of this category indicates potential danger to property.
If the situation is not avoided, it may lead to damage to property.
Follow the instructions in this warning to avoid damage to property.
NOTE
Descriptive text…
A descriptive text contains additional information that is important
for further processing or for simplifying the procedure step ex-
plained.
Tips and recommendations

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General
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1.3 Limitationof liability
All specifications and notes in these instructions were compiled ac-
cording to all standards and regulations, the current state of tech-
nology and many years of knowledge and experience.
The manufacturer assumes no liability for damages resulting from:
 Failure to observe the operating and assembly instructions
 Use other for the intended purpose
 Deployment of insufficiently qualified staff
 Unauthorised modifications
 Technical modifications
 Use of non-approved spare parts
 Faulty assembly
The responsibilities as agreed in the delivery contract, the general
terms and conditions, the delivery conditions specified by the man-
ufacturer as well as the applicable statutory regulations apply.
We reserve the right to make technical modifications resulting from
improvements and further development.
1.4 Copyright protection
This documentation is protected by copyright.
The contents and instructions are for internal use only and may not
be transferred to a third party, reproduced in any form or manner,
either in whole or in part, utilised or communicated without the writ-
ten permission of the manufacturer.
Infringement obligates damage compensation. We reserve the
right to impose further claims.

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General
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1.5 Spare parts
WARNING
anger of injury due to wrong or faulty spare
parts!
Incorrect or defective replacement parts can lead to
injury, damage, malfunction or total breakdown.
► Use original spare parts from the manufacturer
only.
NOTE
The use of spare parts other than original Mönninghoff
spare parts or use of spare parts not purchased directly
from Maschinenfabrik Mönninghoff GmbH & Co. KG inval-
idates all commitments of Maschinenfabrik Mönninghoff
GmbH & Co. KG such as guarantee, service contracts etc.
without prior notice.
► Obtain spare parts from authorised dealers or
directly from the manufacturer. See page 2 for the
address.
1.6 Guarantee conditions
The guarantee conditions are included in the general terms and
conditions of the manufacturer.
1.7 Customer service
Technical information is available from our customer service de-
partment.
Maschinenfabrik Mönninghoff GmbH & Co. KG
Bessemerstrasse 100 Postfach 101749
D – 44793 Bochum D – 44717 Bochum
Telephone: [phone]
Fax: [phone]
Email: [e-mail]
Internet: www.moenninghoff.de
Moreover, our employees are always interested in new information
and experiences, which result from the use of our products or can
lead to the improvement of our products.