M-system JPSM User manual

JPSM
EM-1689 Rev.5
P. 1 / 8
Body Base Socket
Connection
Diagram Label
Front Cover
Specification
Label
BEFORE USE ....
Thank you for choosing M-System. Before use, check the
contents of the package you received as outlined below.
If you have any problems or questions with the product,
please contact M-System's Sales Office or representatives.
■ PACKAGE INCLUDES:
Signal conditioner (body + base socket).....................(1)
Ordering Information Sheet.......................................(1)
■ MODEL NO.
Check that model No. described on specification label is
exactly what you ordered.
■ INSTRUCTION MANUAL
This manual describes necessary points of caution when you
usethisproduct,includinginstallationandconnection,hard-
ware setting, and basic maintenance procedures.
When you need to change software settings, please refer to
the Operation Manual for Model PU-2x (EM-9255), Section
B.
This unit is factory adjusted and calibrated according to the
OrderingInformationincludedintheproductpackage. Ifyou
don't need to change the pre-adjusted setting, you can skip
the sections on hardware setting and calibration in this
manual and the Operation Manual for Model PU-2x.
POINTS OF CAUTION
■ POWER INPUT RATING & OPERATIONAL RANGE
• Check the power rating for the unit on the specification label.
85–132VACrating:85–132V,47–66Hz,approx.3.3VA
12, 24, and 48V DC ratings: Rating ±10%, approx. 3.3W
110V DC rating: 85 – 150V DC, approx. 3.3W
■ UNPLUGGING THE UNIT
•Beforeyouremovetheunitfromitsbasesocketormountit,
turn off the power supply and input signal for safety.
■ ENVIRONMENT
• Indoor use
• When heavy dust or metal particles are present in the air,
installtheunitinside properhousingwithsufficient ventila-
tion.
• Do not install the unit where it is subjected to continuous
vibration. Do not subject the unit to physical impact.
•Environmentaltemperaturemustbewithin-5to+60°C(23
to140°F)withrelativehumiditywithin30to90%RHinorder
to ensure adequate life span and operation.
■ WIRING
•Donotinstallcables(powersupply,inputandoutput)close
to noise sources (relay drive cable, high frequency line, etc.).
• Do not bind the unit's cables together with cables where
highnoiselevelsarepresent. Donotinstalltheminthesame
duct.
■ AND ....
• The unit is designed to function as soon as power is
supplied, however, a warm up for 10 minutes is required for
satisfyingcompleteperformancedescribedinthedata sheet.
The shape of base socket may be different
for some models.
INSTRUCTION MANUAL
MODEL JPSM
PULSE ADDER
(field-programmable)
Front Cover (open)
Input Monitor LED PL2
Input Monitor LED PL1
Modular Jack
Status Indicator
COMPONENT IDENTIFICATION
■ HOW TO OPEN THE FRONT COVER:
Position your finger on the hook at the top of front cover and
pull.
■ FRONT PANEL CONFIGURATION
INSTALLATION
Detachtheyellowclampslocatedatthetopandbottomofthe
unit for separating the body from the base socket.
■ DIN RAIL MOUNTING
Set the base socket so that its
DIN rail adaptor is at the bot-
tom. Position the upper hook
at the rear side of base socket
ontheDINrailandpushinthe
lower. When removing the
socket,pushdowntheDINrail
adaptor utilizing a minus
screwdriver and pull.
■ WALL MOUNTING
Refer to the drawings in the
next page.
Clamp
(top & bottom)
DIN Rail
35mm wide
Spring Loaded
DIN Rail Adaptor
Shape and size of the base socket
are slightly different with various
socket types.

JPSM
EM-1689 Rev.5
P. 2 / 8
3456
2187
80 (3.15)
50 (1.97) 107 (4.21)
127 (5) [3.3 (.13)]
80 (3.15)
20
(.79)
35.4 (1.39)
40 (1.57)
50 (1.97)
7.8 (.31)
CLAMP
(top & bottom)
DIN RAIL
35mm wide
2–4.5 (.18) dia.
MTG HOLE
15 (.59) deep
8–M3.5
SCREW
•When mounting, no extra space is needed between units.
3
4
+
100Ω
■Dry Contact
Input Connection Examples
–
–
■2-Wire Current Pulse
•External DC Supply
5
6
+
–
–
3
4
+
–
–5
6
+
–
–
3
4
–
2-WIRE
PICK-UP
+
+
DC SUPPLY
–
100Ω
5
6
–
2-WIRE
PICK-UP
+
+
DC SUPPLY
–
■Voltage Pulse
■Open Collector
Output Connection Examples
+
–
1
2
+
–
■Voltage Pulse
+
–
1
2
+
–
■Power Photo MOSFET Relay
•AC Powered
1
2
LOAD
Relay or
Counter Coil
Varistor or Spark
Quenching Circuit
•DC Powered
1
2
LOAD
Relay or
Counter Coil
Spark Quenching
Diode
+
–
OUTPUT
1
2
U(+)
V(–) POWER
7
8
+
–
INPUT 1
3
4
+
–
INPUT 2
5
6
PU-2 ❑
MODULAR JACK
+
–
■RS-422 Line Driver Pulse
2
+
–
+
–
1
TERMINAL CONNECTIONS
Connect the unit as in the diagram below or refer to the connection diagram label on top of the unit.
■ DIMENSIONS mm (inch)
■ CONNECTION DIAGRAM

JPSM
EM-1689 Rev.5
P. 3 / 8
FUNCTIONS & FEATURES
•Addingtwopulseinputs(countingnumberofpulses)andconvertingthepulserateintoconvenientengineeringunitfordisplay
on a totalizing counter or meter
•Wide frequency range up to 100 kHz (5 µsec. minimum)
•Monitor LED is provided for checking input pulse
•Accepting a wide variety of input: 0.5 – 50V at the input terminals
•Parameters can be programmed via the Programming Unit, PU-2x.
•Sampling time can be changed.
• Additional functions of the Programming Unit: monitoring input values and parameters
•Maximum output frequency limit
•Duty cycle ratio of the output pulses: 50%
EXPLANATIONS OF TERMS & FUNCTIONS
■ BASIC OPERATION
After the power is turned on, the JPSM accesses and checks the data stored in its non-volatile memory. When there is no
abnormality, it starts measuring.
After one cycle of sampling time is over, it calculates the measured results (total number of input pulses and pulse rate) to get
number of output pulses and frequency, and provides these pulses before the next sampling is complete.
Whenthecalculatedoutputfrequencyishigherthanthepresetlimit,theunitstoresthesurplusnumberofpulsesinthememory
and outputs them when the frequency become lower.
Whenthe inputcycle(inverse valueof inputfrequency:input 1)is longerthan the presetcutout time,the unitentersthe cutout
mode. However,because the cutout functionis affected onlyby the input frequency,not pulses, the cutoutmode does notaffect
the function of the JPSM. The input pulses are not cut out.
Whentheinputpulsesarecontinuouslyfed,theoutputwaveformismostlyuniformwithineachsamplingcycle. However,when
the input pulses are stopped in a particular timing, the last pulse string may be provided in low frequency, and so may be the
first pulse string.
Remark: The cutout time is set so that the transmitter forcibly discontinues a sampling cycle and outputs 0 Hz.
■ SCALING FACTOR, INPUT SPAN FREQUENCY & OUTPUT SPAN FREQUENCY
Thescalingfactor,rateof number ofoutputpulsesdividedbynumber ofinputpulses,aredeterminedby twoparameters: input
span frequency and output span frequency.
Although there are also input zero frequency and output zero frequency, they are fixed to zero (0) Hz.
These span frequencies are only used to determine the rate, therefore they do not limit actual input / output frequencies. For
example,ifyousettheinputspanfrequencyto1Hzandtheoutputspanfrequencyto2Hz,youcaninput1000Hzandthenumber
of output pulses are twice as much as the input, approximately 2 kHz.
■ OPERATION MODE AND MAINTENANCE SWITCH
There are two operation modes: MONITOR mode and PROGRAM mode.
Whenthe power supplyis turnedon,the unitstarts upinMONITOR mode. However,you canswitchfrom onemode toanother
by operating the Programming Unit.
InMONITOR mode (Maintenance Switch =0), the unit is innormal operation: repeating measuring, calculatingand renewing
the output signal. In this status, the status indicator LED is blinking in constant intervals of approx. 3 Hz (ON : OFF = 1 : 1).
You can monitor input frequency, input %, output % and operating status, various parameters, etc. on the Programming Unit.
ThePROGRAMmode(MaintenanceSwitch=1)isusedwhenyouchangevariousparametersconcerningmeasuring,calculation
and output. In this status, the status indicator LED is blinking in constant intervals of approx. 1.5 Hz (ON : OFF = 1 : 1). In
thetransitionperiodfromMONITORtoPROGRAMmode,theLEDblinksapprox.in1.5Hzbutindifferentintervals(ON:OFF
= 1 : 3), which indicates that the unit is still processing the last cycle of measuring.
InPROGRAMmode,theunitstopsmeasuringand renewingtheoutputsignal. Theoutputisheld,butyou canoutputaspecific
value for simulation and testing.
When all the program change is over, be sure to return the transmitter to MONITOR mode. The modification will be lost if you
turn off power supply to the transmitter without doing this.
MONITOR MODE
Measuring Processing
Monitor. Parameters
Available
Monitor. Measuring
Value Available
PROGRAM MODE
Measuring Stopped
Changing Parameters
Available
Output Simulation
Available
Maintenance Switch = 1
Maintenance Switch = 0
Parameters Saved
in the Nonvolatile Memory.
Power
Turned ON

JPSM
EM-1689 Rev.5
P. 4 / 8
■ SW1 & 2 FUNCTIONS (SW1: Input 2, SW2: Input 1, SW1-3 and SW2-3 are used commonly to both inputs.)
SWITCH INPUT MODEL SUFFIX CODE
NO. SW FUNCTION A B C D H
SW1,2 – 1 ON with dry contact input (model suffix: A) ON OFF OFF OFF OFF
2ON with 2-wire current pulse input (model suffix: H) OFF OFF OFF OFF ON
3 SW1–3: Adjustable range of sensitivity level for V L (ON: 0 – 10V, OFF: 0 – 5V) ON or OFF OFF ON or OFF OFF
SW2–3: Adjustable range of sensitivity level for V L (ON: 0 – 10V, OFF: 0 – 5V) (required level) (required
Refer to the section "SENSITIVITY ADJUSTMENT". level)
4Output logic ON or OFF
5Noise filter Type 1 (ON: with, OFF: without)
6Noise filter Type 2 (ON: with, OFF: without)
7Attenuator for input signal (ON: with, OFF: without) OFF * OFF * OFF OFF * OFF
Input voltage is attenuated to half the original amplitude with this switch ON.
(one-third for the model number suffix code A.)
8Input pulse sensing method (ON: DC coupled, OFF: capacitor coupled) ON
Turn this switch off with a 10V or greater offset. *Set to ON with excitation voltage ≥24V.
ON or OFF according to the noise level. Refer
to the tables below for the max. frequency
which can pass through the filter.
Not Used
Sensitivity Adj. (V H )
Sensitivity Adj. (V L )
Not Used
Sensor Excitation Adj.
Input Monitor LED PL1
Input Monitor LED PL2
Set each switch according
to the table below.
SW1
(front cover open)
Set each switch according
to the table below.
O
N
2
1
3
4
5
6
7
8
O
N
2
1
3
4
5
6
7
8
SW2
■ STATUS INDICATOR LED
The CPU status is indicated by different blinking patterns of the front
indicatorLED. 1 pattern cycle isdivided in 16ON or OFFperiods, each of
which lasts for 320 millisec.
Inthefiguretotheright,●meansthatthelightisOFF,while●meansthat
itisON. TheON-OFFpatternchangesfromtheleftendtotherightin320
millisec. duration.
Therearemoreofthesepatternswhicharenotshownhere,however,when
the last one shown in the figure to the right or some other pattern is
indicated, contact M-System.
The anomaly report is available also on the display of the Programming
Unit. Refer to its manual for detailed information.
HARDWARE SETTING & CALIBRATION
NORMAL BLINKING PATTERNS
Program mode
Monitor mode, cutout status
Monitor mode, normal input status
ABNORMAL BLINKING PATTERNS
Parameters are destroyed or functioning in default values.
Parameters are destroyed and impossible to recover.

JPSM
EM-1689 Rev.5
P. 5 / 8
■ INPUT FILTER
The tables below show the maximum frequency which can
passthrough thefilter whenthe sensitivitylevel isset to2V.
The frequency may change according to the sensitivity level.
After turning the filter ON, check that the PL1 blinks
according to the input signal 1 and the PL2 according to the
input signal 2. If it does not, readjust the sensitivity accord-
ing to the instructions in the following section.
•Noise Filter Type 1 (SW1–5, 2–5 = ON)
DC Coupling AC Coupling
(SW1–8, 2–8 = ON) (SW1–8, 2–8 = OFF)
V p-p (V)
MAX. FREQ. (Hz) V p-p (V) MAX. FREQ. (Hz)
5 69 5 22
12 35 12 65
24 89 24 112
•Noise Filter Type 2 (SW1–6, 2–6 = ON)
DC Coupling AC Coupling
(SW1–8, 2–8 = ON) (SW1–8, 2–8 = OFF)
V p-p (V)
MAX. FREQ. (Hz) V p-p (V) MAX. FREQ. (Hz)
5 1220 5 256
12 329 12 664
24 851 24 1090
■ SENSITIVITY ADJUSTMENT
You can change the detection level with the sensitivity adj.
located behind the front cover. The VHdetermines the pulse
rise and the VLdetermines the pulse fall. See the Ordering
Information Sheet included in the package for the factory
settings.
•How to Change the Sensitivity
A voltmeter of class 0.5 or better accuracy with pointed
probes is required.
1) Connect the negative probe of voltmeter to the terminal 4
of base socket. See the figure to the right.
2) Ifyouneed anoise filter,turnon theSW1–5, 2–5orSW1–
6, 2–6.
3) Connect the positive probe to the test hole No. 2 and turn
the VHpotentiometer until the meter shows desired
value.***
4) Connect the positive probe to the test hole No. 3 and turn
the VLpotentiometer until the meter shows desired
value.***
5) Apply input signal (Input 1 & 2) and check that input
monitor LED (PL1 & 2) blinks respectively according to
the input signal.****
***For the VH(VL) sensitivity level less than 5V, turn off the
SW2–3 (SW1-–3). For less than 10V, turn on the SW2–3
(SW1–3).
The voltage values approx. half the amplitude are recom-
mended for normal use.
Youhad betterhave areasonable spanbetween VHandVLin
order to prevent noise interference.
****If the LED does not blink correctly, the sensitivity level
may be out of the pulse amplitude. Check the offset, ampli-
tude, etc. and go through the adjustment procedure again.
Amplitude
Vinp-p
t
Volts
Sensitivity Level
Input Monitor LED
VHVL
VOLTAGE PULSE (example)
Amplitude
Vinp-p
t
Volts
The voltage which remains across
the terminals with contact ON
VHVL
0V
OFF
ON
0V
DRY CONTACT (example)
1
2
+
3
+
VHVL
–
Connect to
Terminal 4 (6)
of the base
socket.
Voltmeter
Test Holes
Input Monitor LED (PL1)
Sensitivity Adj. (V H )
Sensitivity Adj. (V L )
Input Monitor LED (PL2)
(front cover open)

JPSM
EM-1689 Rev.5
P. 6 / 8
■ COUNT COMPENSATION
The pulse waveform status at the moment of power turned ON may cause the counter error by 1 count. Proceed according to
the following flow chart for compensating this error.
Count Compensation
Compensation Complete Compensation Complete
Pulse status at the moment
of power supplied?
Voltage Pulse
Dry Contact : High : OFF
Voltage Pulse
Dry Contact : Low : ON
Turn the front DIP SW (SW2-4 or 1-4*) ON or OFF
respectively so that the Input Monitor LED (PL1 or
PL2*) is turned OFF.
The transmitter counts the first pulse sinking after its
rising since the power is turned on.
For voltage pulse, the first count is made when
waveform shifts from High to Low status, while for a
dry contact, it is made when the wave shifts from
OFF to ON.
Turn the front DIP SW (SW2-4 or 1-4*) ON or OFF
respectively so that the Input Monitor LED (PL1 or
PL2*) is turned ON.
The transmitter counts the first pulse rising after its
sinking since the power is turned on.
For voltage pulse, the first count is made when
waveform shifts from Low to High status, while for a
dry contact, it is made when the wave shifts from
ON to OFF.
Power ON
Hi or OFF
Lo or ON
Hi or OFF
Lo or ON
Counts
Power ON
Counts 12 12
*SW2 and PL1 are for Input 1, SW1 and PL2 are for Input 2.

JPSM
EM-1689 Rev.5
P. 7 / 8
SOFTWARE SETTING
You can program various parameters with Programming Unit, model: PU-2x. For detailed explanations, please refer to the
Operation Manual for Model PU-2x (EM-9255), Section B.
In the Programming Unit, specifying GROUP No. and ITEM No. (each 2 digits) determines which item is to be changed.
GROUP 00 is for system functions: software version information, error report, etc, which are common to all pulse transmitter
series.
GROUP 01 includes all necessary parameters for pulse transmitters. The table below indicates which items are related to this
unit.
You can even change those parameters which are not related to this unit, however, it may destroy some other parameters. Be
sure to use only the items in the table.
ITEM GROUP No. ITEM No. DISPLAY CONTENTS
Model indication 01 00 JPRD
Maintenance switch 01 01 maintenance sw SwitchingtoPROGRAMmodewhichallowsparameterchange.
Tag No. 01 02 user's TAG entry User's Tag name entry and monitor
Input frequency monitor 01 05 measured input % Input 1 frequency in %
Input frequency monitor 01 06 measured freq Input 1 frequency in in Hz
Input counter value 01 07 input counts Total number of input pulses since the power is turned on.
Output zero frequency 01 08 output zero freq Set to 0. DO NOT change.
Output span frequency 01 09 output span freq Numerator of scaling factor
Frequency unit 01 11 unit frequency Frequency unit used in programming
Input zero frequency 01 12 input zero freq Set to 0. DO NOT change.
Input span frequency 01 13 input span freq Denominator of scaling factor
Cutout time 01 20 drop out timer DO NOT change.
Sampling time 01 21 sampling timer Sampling time
Output frequency limit 01 33 output freq limit Output frequency limit

JPSM
EM-1689 Rev.5
P. 8 / 8
Checking & Maintenance
To TERMINAL CONNECTIONS (P.2)
End of Checking
Is the power supply voltage (Terminal 7 – 8) at the proper level?
All wires connected
according to the connection
diagram?
Is the PL1 (PL2) blinking
according to the input signal?
Is the status indicator
LED blinking in intervals of
approx. 1.5 Hz?
Is the output linear to the input?
To HARDWARE SETTING & CALIBRATION,
Refer to the sensitivity adjustment. (P.4)
To EXPLANATIONS OF TERMS & FUNCTIONS,
Refer to the status indicator LED. (P.3)
Check the input connection again and make
sure that the input matches descriptions
in the ordering information sheet.
No
Yes
No
No
No
No
Yes
Yes
Yes
End of Checking
Check that the input frequency is adequate for
the one-shot pulse width.
Check the output load.
Is the output one-shot?
Yes
M-SYSTEM WARRANTY
M-System warrants such new M-System product which it manufactures to be free from defects in materials and workmanship during the 36-month period following the date that such
productwasoriginallypurchasedifsuchproducthasbeenusedundernormaloperatingconditionsandproperlymaintained,M-System'ssoleliability,andpurchaser'sexclusiveremedies,
under this warranty are, at M-System's option, the repair, replacement or refund of the purchase price of any M-System product which is defective under the terms of this warranty. To
submit a claim under this warranty, the purchaser must return, at its expense, the defective M-System product to the below address together with a copy of its original sales invoice.
THIS IS THE ONLY WARRANTY APPLICABLE TO M-SYSTEM PRODUCT AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED
WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. M-SYSTEM SHALL HAVE NO LIABILITY FOR CONSEQUENTIAL, INCIDENTAL OR
SPECIAL DAMAGES OF ANY KIND WHATSOEVER.
M-System Co., Ltd., 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN, Phone: [phone], Fax: [phone], E-mail: [email protected]
MAINTENANCE
■ TROUBLESHOOTING
Refer to the flow chart below.