Mac allister MTC650 User manual

Original Instructions_MNL_MTC650_GB_V01_180102
MTC650
650W Tile Cutter
EAN: 3663602797913
WARNING! Read the instructions before using the product!
EN

MTC650 by MacAllister
02
24
28
34
35
36
37
In more detail...
Product functions
Care and maintenance
Trouble shooting
Recycling and disposal
Guarantee
EC declaration of conformity
23
02
03
05
13
Getting started...
Your product
Technical and legal information
Before you start
These instructions are for your safety. Please read through them thoroughly
before use and retain them for future reference.
Let’s
get started…
EN

MTC650 by MacAllister
Getting started...
03
Your product
Your product
1. Upper protective guard
2. Cutting disc
3. Vertical fence
4. Scale
5. Working table
6. On/Off switch
7. Locking knob
(for parallel cutting guide)
8. Locking knob
(for locking extension table)
9. Extension table
10. Mitre cutting guide
11. Parallel cutting guide
12. Locking knob
(for mitre cutting guide)
13. Metal bracket
14. Locking knob
(for upper protective guard)
15. Absorption pad
16. Water reservoir plug
17. Lower protective guard
18. Transportation handle
2
3
5
4
11
17
6
1
9
10
13
14
12
15
18
16
78
EN

04
Safety devices
Metal bracket
The metal bracket (13) prevents a workpiece being caught by the cutting disc (2)
and being hurled at the operator.
The metal bracket must always be mounted during operation.
Upper protective guard
The upper protective guard (1) prevents accidental contact with the cutting disc (2)
and stops workpiece parts and cooling water from being flung out.
The upper protective guard must always be mounted during the operation and can
be lowered to the workpiece.
Lower protective guard
The lower protective guard (17) prevents accidental contact with the cutting disc
(2) and stops workpiece parts and cooling water from being flung out.
The lower cutting disc cover must always be mounted during operation.
MTC650 by MacAllister
Getting started...
Your product
EN

MTC650 by MacAllister
Getting started...
05
Technical specifications
General
> Input Voltage
> Power Input
> No Load Speed
> Insulation Class
> Diamond Disc Size
> Table Size
> Table Size (with Extension Table)
> Extension Table Width
> Maximum Extension Range
> Table Tilt Range
> Maximum Cutting Depth
> Net Weight
:
:
:
:
:
:
:
:
:
:
:
:
220-240V~50Hz
650W
5500min-1
Class I
ø180mmx2.4mmxø22.2mm
345x345mm
400x640mm
120mm
150mm
0°/15°/30°/45°
30mm (90°) / 23mm (15°)
17mm (30°) /10mm (45°)
7.6kg
NOISE
A weighted sound pressure LpA.............................................................96.9dB(A)
A weighted sound pressure LWA.............................................................107dB(A)
Uncertainty................................................................................................3dB(A)
The sound intensity level for the operator may exceed 85dB(A) and sound
protection measures are necessary.
Important note
Remove the mains plug from socket before carrying out any adjustment or
servicing.
Ensure your mains supply voltage is the same as your tool rating plate voltage.
The following information applies to professional users only but is
good practice for all users:
ADDITIONAL SAFETY WARNING FOR CONSTRUCTION DUST
The updated Control of Substances Hazardous to Health Regulations 1st October
2012 now also targets to reduce the risks associated with silica, wood and gypsum
dusts.
Construction workers are one of the at-risk groups within this because of the dust
that they breathe: silica dust is not just a nuisance; it is a real risk to your lungs!
Silica is a natural mineral present in large amounts in things like sand, sandstone
and granite. It is also commonly found in many construction materials such as
concrete and mortar. The silica is broken into very fine dust (also known
Technical and legal
information EN

MTC650 by MacAllister Technical and legal
information
06
Getting started...
as Respirable Crystalline Silica or RCS) during many common tasks such as cutting,
drilling and grinding Breathing in very fine particles of crystalline silica can lead to
the development of:
Lung cancer Silicosis Chronic Obstructive Pulmonary Disorder (Chronic obstructive
pulmonary disease (COPD) And breathing in fine particles of wood dust can lead
to the development of Asthma The risk of lung disease is linked to people who
regularly breathe construction dust over a period of time, not on the odd occasion.
To protect the lung, the COSHH Regulations sets a limit on the amount of these
dusts that you can breathe (called a Workplace Exposure Limit or WEL)
when averaged over a normal working day. These limits are not a large amount of
dust: when compared to a penny it is tiny – like a small pinch of salt:
This limit is the legal maximum; the most you can breathe after the right controls
have been used.
How to reduce the amount of dust?
1. Reduce the amount of cutting by using the best sizes of building products.
2. Use a less powerful tool e.g. a block cutter instead of angle grinder.
3. Using a different method of work altogether – e.g. using a nail gun to direct fasten
cable trays instead of drilling holes first.
Please always work with approved safety equipment, such as those dust masks
that specially designed to filter out microscopic particles and use the dust extraction
facility at all time.
For more information please see the HSE website:
http://www.hse.gov.uk/construction or http://www.hse.gov.uk/pubns/cis69.pdf
Warning: Some dust particles created by power sanding, sawing,
grinding, drill and other construction jobs contain chemicals known to
cause cancer, birth defects or other reproductive harm. Some examples
of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks and cement and other masonry products.
• Arsenic and chromium from chemically treated timber.
Your risk from these exposures varies, depending upon how often you do this type
of work. To reduce your exposure to these chemicals:
• Work in a well-ventilated area.
• Work with approved safety equipment, such as those dust masks that are specially
designed to filter microscopic particles.
VIBRATION
The European Physical Agents (Vibration) Directive has been brought in to help
reduce hand arm vibration syndrome injuries to power tool users. The directive
requires power tool manufacturers and suppliers to provide indicative vibration
test results to enable users to make informed decisions as to the period of time
EN

MTC650 by MacAllister
Getting started...
07
Technical and legal
information
a power tool can be used safely on a daily basis and the choice of tool.
SEE TECHNICAL SPECIFICATIONS IN THE INSTRUCTION MANUAL FOR
THE VIBRATION LEVELS OF YOUR TOOL.
The declared vibration emission value should be used as a minimum level and
should be used with the current guidance on vibration.
Calculating the actual period of the actual period off use can be difficult and the
HSE website has further information.
The declared vibration emission been measured in accordance with a standardised
test stated above and may be used to compare one tool with another tool.
The declared vibration emission value may also be used in a preliminary
assessment of exposure.
Warning: The vibration emission value during actual use of the power tool
can differ from the declared value depending on the ways in which the tool
is used dependant on the following examples and other variations on how the
tool is used:
How the tool is used and the materials being cut or drilled.
The tool being in good condition and well maintained.
The use the correct accessory for the tool and ensuring it is sharp and in good
condition.
The tightness of the grip on the handles.
And the tool is being used as intended by its design and these instructions.
While working with this power tool, hand/arm vibrations occur. Adopt the
correct working practices in order to reduce the exposure to vibration. This
tool may cause hand-arm vibration syndrome if its use is not adequately
managed.
Warning: Identify safety measures to protect the operator that are based
on an estimation of exposure in the actual conditions of use (taking account
of all parts of the operating cycle such as the times when the tool is switched off
and when it is running idle in addition to the trigger time). Note The use of other
tools will reduce the users’ total working period on this tool.
Helping to minimise your vibration exposure risk. ALWAYS use sharp chisels,
drills and blades.
Maintain this tool in accordance with these instructions and keep well lubricated
(where appropriate).
Avoid using tools in temperatures of 10ºC or less. Plan your work schedule to
spread any high vibration tool use across a number of days.
Health surveillance
All employees should be part of an employer’s health surveillance scheme to
help identity any vibration related diseases at an early stage, prevent disease
progression and help employees stay in work.
EN

MTC650 by MacAllister Technical and legal
information
08
Getting started...
Symbols
On the product, the rating label and within these instructions you will find among
others the following symbols and abbreviations.
Familiarise yourself with them to reduce hazards like personal injuries and damage
to property.
V~
W
min-1
yyWxx
MTC650 Designation of the tool (M- MacAllister, TC - Tile cutter, 650 - 650W)
Volt
Input power
Per minute
Manufacturing date code; year of manufacturing (20yy) and week of
manufacturing (Wxx);
Hz
kg
dB(A)
Hertz
Kilogram
Decibel (A-rated)
Safety warnings
GENERAL SAFETY INSTRUCTIONS
Wear hearing protection.
Wear eye protection.
Wear respiratory protection.
Use only non fragmented discs.
WARNING! To ensure safe operation when using your Tile Cutter,
make sure you follow basic safety principles to reduce risk of
personal injury, electric shock and fire. Please read the following
instructions prior to operating this product and keep for future use.
Caution / Warning.
Caution, risk of cutting.
Read the instruction
manual.
Wear gloves.
The product complies with the applicable European directives and an
evaluation method of conformity for these directives was done.
Switch the product off and disconnect it from the power supply before
assembly, cleaning, adjustments, maintenance, storage and transportation.
WEEE symbol. Waste electrical products should not be disposed of with
household waste. Please recycle where facilities exist.
Check with your Local Authority or local store for recycling advice.
EN

MTC650 by MacAllister
Getting started...
09
Technical and legal
information
SAVE THESE INSTRUCTIONS
1. Keep the work area clean.
> Cluttered and dark areas invite accidents.
2. Consider work area environment.
> Do not expose power tools to rain. Do not use power tools in damp or wet
locations. Keep the work area well lit. Do not use tools in the presence
of flammable liquids or gases.
3. Guard against electric shock.
> Avoid body contact with earthed or grounded surfaces (e.g. pipes, radiators,
ranges, refrigerators).
4. Keep children away.
> Do not let persons, especially children, not involved in the work touch the tool
or the extension cord and keep them away from the work area.
5. Store idle tools.
> When not in use, tools should be stored in a dry, high or locked up place, out
of reach of children.
6. Do not force the tool.
> It will do the job better and safer at the rate for which it was intended.
7. Use the right tool.
> Do not force small tools to do the job of a heavy-duty tool. Do not use tools
for purposes not intended, for example, do not use circular saws to cut tree
limbs or logs.
8. Dress properly.
> Do not wear loose clothing or jewellery, they can be caught in moving parts.
Non-skid footwear are recommended when working outdoors. Wear protective
hair covering to contain long hair.
9. Use protective equipment.
> Use safety glasses. Use face or dust mask if working operations create dust.
10. Connect dust extraction equipment.
> If the tool is provided for the connection of dust extraction and collecting
equipment, ensure these are connected and properly used.
11. Do not abuse the cord.
> Never yank the tool to disconnect it from the socket. Keep the cord away from
heat, oil and sharp edges.
12. Secure work.
> Where possible use clamps or a vice to hold the work. It is safer than using
your hand.
13. Do not overreach.
> Keep proper footing and balance at all times.
EN

10
MTC650 by MacAllister Technical and legal
information
Getting started...
14. Maintain tool with care.
> Keep cutting tools sharp and clean for better and safer performance. Follow
instructions for lubrication and changing accessories. Inspect tool cord periodically
and if damaged have them replaced by an authorised service facility. Inspect
extension cords periodically and replace if damaged. Keep handles dry, clean
and free of oil or grease.
15. Disconnect tools.
> When not in use, before servicing and when changing accessories such
as blades, bits and cutters, disconnect tools from the power supply.
16. Remove adjusting keys and wrenches.
> From the habit of checking to see that keys and adjusting wrenches are removed
from the tool before turning it on.
17. Avoid unintentional starting.
> Ensure switch is in the “off” when plugging in.
18. Use outdoor extension leads.
> When tool is used outdoors, use only extension cords intended for outdoor use
and so marked.
19. Stay alert.
> Watch what you are doing. Use common sense. Do not operate tool when you
are tired.
20. Check damaged parts.
> Before further use of the tool, it should be carefully checked to determine that
it will operate properly and perform its intended function. Check for alignment
of moving parts, binding of moving parts, breakage of parts, mounting and any
other conditions that may affect its operation. A guard or other part that
is damaged should be properly repaired or replaced by an authorised service
centre unless otherwise indicated in this instruction manual. Have defective
switches replaced by an authorised service facility. Do not use the tool if the
switch dose not turn it on and off.
21. Warning.
> The using of any accessory or attachment other than those recommended in
this instruction manual may present a risk of personal injury.
22. Have your tools repaired by qualified person.
> This electrical tool complies with the relevant safety requirements. Repairs
should only be carried out by qualified persons using original spare parts,
otherwise this may result in considerable danger to the user.
HEALTH ADVICE
Warning! When drilling, sanding, sawing or grinding, dust particles will be
produced. In some instances, depending on the materials you are working
EN

with, this dust can be particularly harmful to you (e.g. lead from old gloss paint).
You are advised to consider the risks associated with the materials you are working
with and to reduce the risk of exposure. You should:
- Work in a well-ventilated area.
- Work with approved safety equipment, such as those dust masks that are
specially designed to filter microscopic particles.
ADDITIONAL SAFETY INSTRUCTIONS FOR YOUR TOOLS
> Do not use diamond discs which are damaged or deformed.
> Replace table insert when worn.
> Use only diamond discs recommended by the manufacturer.
> Take care that the selection of the diamond discs is suitable for the material
to be cut.
> Wear suitable personal protective equipment when necessary, this could
include hearing protection to reduce the risk of induced hearing loss, respiratory
protection to reduce the risk of inhalation of harmful dust, wear gloves when
handling diamond discs and rough material.
> Never use blades on this machine.
> Use only diamond discs for which the maximum possible speed is not less
than the maximum spindle speed of the tool and the material to be cut.
> Faults in the machine, including guards or diamond discs, should be reported
as soon as they are discovered. Never use the machine without the guard in
position.
> Maximum size of working piece should be 1m².
> This tile cutter should be used with limitations on ambient conditions (between
15°C and 30°C).
> The machine must be supplied through a residual current device (RCD) having
a rated residual operating current not exceeding 30 mA.
Wear goggles
Wear ear defenders
Wear a breathing mask
Technical and legal
information
Getting started...
11
MTC650 by MacAllister
EN

12
Getting started...
MTC650 by MacAllister Before you start
Getting started...
Unpack
> Unpack all parts and lay them on a flat, stable surface.
> Remove all packing materials and shipping devices if applicable.
> Make sure the delivery contents are complete and free of any damage. If you
find that parts are missing or show damage do not use the product but contact
your dealer. Using an incomplete or damaged product represents a hazard to
people and property.
> Ensure that you have all the accessories and tools needed for assembly and
operation. This also includes suitable personal protective equipment.
You will need
(items not supplied)
> Suitable personal
protective equipment
> Phillips screwdriver
(items supplied)
> Disc spanner 13mm x 5.9mm (2 pc)
Fitting the cutting disc
WARNING: Risk of injury!
Always pull out the mains plug (disconnect the product from its
power supply) before commencing work on the product.
WARNING: Product damage!
Be sure to observe the rotational direction of the cutting disc when
fitting! Be sure to observe the free-wheeling of the cutting disc when
fitting!
NOTE: When fitting make sure that the cutting disc is placed correctly
on the inner flange. The inner flange can be moved freely on the
motor shaft and has a section for holding the internal hole of the
cutting disc. The hole of the outer flange is not round and is used
for the interlocking connection with the motor shaft.
EN

Fig. 1
Fig. 2
Before you start
> Unplug the tile cutter from the mains supply.
> Raise the vertical fence (3) approx. 45° and remove.
> Loosen cross-screws (19) with the Phillips screwdriver (not supplied) and pull
off lower protective guard (17).
> Attach the straight spanner (20) (supplied) to the hexagon nut (21).
> Lock motor shaft (25) to prevent turning using angled spanner (23) (supplied).
> Turn the hexagon nut (21) anti-clockwise.
> Remove the hexagon nut (21) and outer flange (22).
MTC650 by MacAllister
Getting started...
13
3
17
19
EN

Fig. 3
Fig. 4 Fig. 4-1
> Place cutting disc (2) on inner flange (24).
> Attach the outer flange (22).
> Screw hexagon nut (21) onto motor shaft (25) clockwise.
> Attach the straight spanner (20) to the hexagon nut (21).
> Lock motor shaft (25) to prevent turning using angle spanner (23).
> Tighten hexagon nut (21) clockwise using straight spanner (20).
> Re-attach the lower protective guard (17) and tighten cross-screws (19).
> Replace the vertical fence (3).
14
MTC650 by MacAllister Before you start
Getting started...
25
25
22
21
25
2
2
22
21
23
20
22
23
24
22
24 25
20
EN

Fig. 6-1Fig. 6
Fig. 5
Assemble/adjust metal bracket
> Unplug the tile cutter from the mains supply.
> Raise the vertical fence (3) approx. 45° and remove.
> Loosen the cross-screw (26) with the Phillips screwdriver (not supplied).
> Push slotted hole in the metal bracket (13) below the cross-screw (26).
> Gently tighten the cross-screw (26).
> Align metal bracket (13) with the cutting disc (2).
> Tighten cross-screw (26) with a Phillips screwdriver (not supplied).
> Replace the vertical fence (3).
WARNING: Product damage!
The metal bracket must always be aligned parallel to the cutting
disc.
Before you start
MTC650 by MacAllister
Getting started...
15
3
13
2
2
26
EN

Fig. 7
16
MTC650 by MacAllister Before you start
Getting started...
Mounting the upper protective guard
to the metal bracket
WARNING: Product damage!
Do not over-tighten socket head bolt (27) and locking knob (14).
The upper protective guard (1) must be free to rise and fall as the
workpiece is pushed towards the cutting disc.
> Unplug the tile cutter from the mains supply.
> Push the upper protective guard (1) onto the metal bracket (13).
> Push socket head bolt (27) through upper protective guard (1) and metal
bracket (13).
> Push the flat washer (28) onto socket head bolt (27).
> Screw and tighten locking knob (14) onto socket head bolt (27).
> Cover the cutting disc with the upper protective guard (1).
> Ensure that upper protective guard (1) can move freely and that it cannot touch
the cutting disc.
1
13
14
28
27
EN

Fig. 8
Before you start
MTC650 by MacAllister
Getting started...
17
Setting the extension table
> Unplug the tile cutter from the mains supply.
> Loosen the locking knob (8).
> Set the extension table (9) to the desired distance from the cutting disc.
> Tighten the locking knob (8).
Mounting the extension table
> Unplug the tile cutter from the mains supply.
> Undo the cross-screws(29).
> Push the guide rails for the extension table (9) on both sides into the locator (30)
of the machine body.
> Refit the cross-screws (29).
> Mounting the locking knob (8).
98
30
29
EN

Fig. 9
18
MTC650 by MacAllister Before you start
Getting started...
Mounting the parallel cutting guide
> Unplug the tile cutter from the mains supply.
> Attach the rear end of the parallel cutting guide (11) to the rear of the working
table (5).
> Push the spring (31), clamp (32) and washer (33) onto thread (34).
> Screw locking knob (7) onto thread (34) and tighten.
Adjusting the parallel cutting guide
> Gently release the locking knob (7).
> Push the parallel cutting guide (11) to the desired distance.
> Tighten the locking knob (7).
11
5
34 32 7
31 33
EN

Fig. 10
19
NOTE: The mitre cutting guide can be set to a desired angle (0°~
45°). The mitre cutting guide can only be used when the parallel
cutting guide is mounted.
Mounting/setting the mitre cutting
guide
Before you start
MTC650 by MacAllister
Getting started...
> Place mitre cutting guide (10) on parallel cutting guide (11).
> Loosen locking knob (12).
> Set mitre cutting guide (10) at desired angle.
> Tighten locking knob (12).
NOTE: The vertical fence can be set to a desired angle (0°,15°,
30° or 45°).
Setting product for jolly cuts
> Raise the vertical fence (3) approx. 45°.
> Fold out the holder (35) and set to the desired angle in the locators (36).
> Ensure that the vertical fence (3) is correctly secured before working.
11
10 12
EN

Fig. 11
NOTE: Product damage!
Fill the product with water only until water can drain from the
opening in the plug.
During use the water level must never drop below the MIN
marking.
NOTE: Product damage!
Fill the product only with clear water. Never use chemicals
or cleaning agents. This can cause irreparable damage to the
product.
Drain cooling water out of the product on completion of the work
(Refer to “Replacing the cooling water” section).
MTC650 by MacAllister Before you start
Getting started...
20
Filling the product with water
> Unplug the tile cutter from the mains supply.
> Raise the vertical fence (3) approx. 45° and remove.
> Insert the water reservoir plug (16) into the drain opening.
> Fill the tank with water only until water can drain from the opening in the plug.
> Ensure that water just cover the disc edge (no more than ¼ of the disc
is submerged in water).
> When you have finished cutting, remove the water reservoir plug (16) inside the
tank to drain the water.
3
35
36
EN