MacDon R1 Series User manual

R1 Series
Rotary Disc Pull-Type
Operator’s Manual
215333 Revision A
Original Instruction
The Harvesting Specialists.

R1 Series Rotary Disc Pull-Type
1010571
Published: May 2020
© 2019 MacDon Industries, Ltd.
The information in this publication is based on the information available and in effect at the time of printing. MacDon
Industries, Ltd. makes no representation or warranty of any kind, whether expressed or implied, with respect to the
information in this publication. MacDon Industries, Ltd. reserves the right to make changes at any time without notice.

Declaration of Conformity
0DF'RQ,QGXVWULHV/WG
0RUD\ 6WUHHW
:LQQLSHJ 0DQLWRED &DQDGD
5- 6
ϭ
Ϯ ZŽƚĂƌLJ ŝƐĐ WƵůů-dLJƉĞ
>@ DĂĐŽŶ ZϭϭϯZϭϭϲ
ϰ Ɛ ƉĞƌ ^ŚŝƉƉŝŶŐ ŽĐƵŵĞŶƚ
ϱ DĂLJ ϲ ϮϬϮϬ
ϲ ͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺ
ŚƌŝƐƚŽƉŚ DĂƌƚĞŶƐ
WƌŽĚƵĐƚ /ŶƚĞŐƌŝƚLJ
E
tĞ ϭ
ĞĐůĂƌĞ ƚŚĂƚ ƚŚĞ ƉƌŽĚƵĐƚ
DĂĐŚŝŶĞ dLJƉĞ Ϯ
EĂŵĞ ΘDŽĚĞů ϯ
^ĞƌŝĂů EƵŵďĞƌ;ƐͿ ϰ
ĨƵůĮůƐ Ăůů ƚŚĞ ƌĞůĞǀĂŶƚ ƉƌŽǀŝƐŝŽŶƐ ŽĨ ƚŚĞ ŝƌĞĐƟǀĞ
ϮϬϬϲϰϮ
,ĂƌŵŽŶŝnjĞĚ ƐƚĂŶĚĂƌĚƐ ƵƐĞĚ ĂƐ ƌĞĨĞƌƌĞĚ ƚŽ ŝŶ ƌƟĐůĞ
ϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
WůĂĐĞ ĂŶĚ ĚĂƚĞ ŽĨ ĚĞĐůĂƌĂƟŽŶ ϱ
/ĚĞŶƟƚLJ ĂŶĚ ƐŝŐŶĂƚƵƌĞ ŽĨ ƚŚĞ ƉĞƌƐŽŶ ĞŵƉŽǁĞƌĞĚ ƚŽ
ĚƌĂǁ ƵƉ ƚŚĞ ĚĞĐůĂƌĂƟŽŶ ϲ
EĂŵĞ ĂŶĚ ĂĚĚƌĞƐƐ ŽĨ ƚŚĞ ƉĞƌƐŽŶ ĂƵƚŚŽƌŝnjĞĚ ƚŽ
ĐŽŵƉŝůĞ ƚŚĞ ƚĞĐŚŶŝĐĂů ĮůĞ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
'ĞŶĞƌĂů DĂŶĂŐĞƌ DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;'ĞƌŵĂŶLJͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
'
ʻϭ
˃Ϯ
ʻϯ
ˁ;Ϳϰ
ϮϬϬϲϰϮK
ʰ
ϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
ʺϱ
ʰ
ϲ
ʰ
ʥˀ
˄DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;ʧͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
sŝ ϭ
ĞƌŬůčƌĞƌ Ăƚ ƉƌĚƵŬƚĞƚ
DĂƐŬŝŶƚLJƉĞ Ϯ
EĂǀŶ ŽŐ ŵŽĚĞů ϯ
^ĞƌŝĞŶƵŵŵĞƌ ;-ŶƵŵƌĞͿ ϰ
KƉĨLJůĚĞƌ ĂůůĞ ďĞƐƚĞŵŵĞůƐĞƌ ŝĚŝƌĞŬƟǀ
ϮϬϬϲϰϮ&
ŶǀĞŶĚƚĞ ŚĂƌŵŽŶŝƐĞƌĞĚĞ ƐƚĂŶĚĂƌĚĞƌ ƐŽŵ ŚĞŶǀŝƐƚ
Ɵů ŝƉĂƌĂŐƌĂĨϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
^ƚĞĚ ŽŐ ĚĂƚŽ ĨŽƌ ĞƌŬůčƌŝŶŐĞŶ ϱ
/ĚĞŶƟƚĞƚ ƉĊ ŽŐ ƵŶĚĞƌƐŬƌŝŌ ĨƌĂ ĚĞŶ ƉĞƌƐŽŶ ƐŽŵ Ğƌ
ďĞŵLJŶĚŝŐĞƚ Ɵů Ăƚ ƵĚĂƌďĞũĚĞ ĞƌŬůčƌŝŶŐĞŶ ϲ
EĂǀŶ ŽŐ ĂĚƌĞƐƐĞ ƉĊ ĚĞŶ ƉĞƌƐŽŶ ƐŽŵ Ğƌ ďĞŵLJŶĚŝŐĞƚ
Ɵů Ăƚ ƵĚĂƌďĞũĚĞ ĚĞŶ ƚĞŬŶŝƐŬĞ Įů
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
ŝƌĞŬƚƆƌ DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
-ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;dLJƐŬůĂŶĚͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
tŝƌ ϭ
ƌŬůćƌĞŶ ŚŝĞƌŵŝƚ ĚĂƐƐ ĚĂƐ WƌŽĚƵŬƚ
DĂƐĐŚŝŶĞŶƚLJƉ Ϯ
EĂŵĞ ΘDŽĚĞůů ϯ
^ĞƌŝĞŶŶƵŵŵĞƌ ;ŶͿ ϰ
ĂůůĞ ƌĞůĞǀĂŶƚĞŶ sŽƌƐĐŚƌŝŌĞŶ ĚĞƌ ZŝĐŚƚůŝŶŝĞ
ϮϬϬϲϰϮ' ĞƌĨƺůůƚ
,ĂƌŵŽŶŝƐŝĞƌƚĞ ^ƚĂŶĚĂƌĚƐ ǁƵƌĚĞŶ ǁŝĞ ŝŶ ĨŽůŐĞŶĚĞŶ
ƌƟŬĞůŶ ĂŶŐĞŐĞďĞŶ ǀĞƌǁĞŶĚĞƚϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
Kƌƚ ƵŶĚ ĂƚƵŵ ĚĞƌ ƌŬůćƌƵŶŐ ϱ
EĂŵĞ ƵŶĚ hŶƚĞƌƐĐŚƌŝŌ ĚĞƌ WĞƌƐŽŶ ĚŝĞ ĚĂnjƵ ďĞĨƵŐƚ
ŝƐƚ ĚŝĞ ƌŬůćƌƵŶŐ ĂƵƐnjƵƐƚĞůůĞŶ ϲ
EĂŵĞ ƵŶĚ ŶƐĐŚƌŝŌ ĚĞƌ WĞƌƐŽŶ ĚŝĞ ĚĂnjƵ ďĞƌĞĐŚƟŐƚ
ŝƐƚ ĚŝĞ ƚĞĐŚŶŝƐĐŚĞŶ hŶƚĞƌůĂŐĞŶ njƵ ĞƌƐƚĞůůĞŶ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
'ĞŶĞƌĂů DĂŶĂŐĞƌ DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
^
EŽƐŽƚƌŽƐ ϭ
ĚĞĐůĂƌĂŵŽƐ ƋƵĞ Ğů ƉƌŽĚƵĐƚŽ
dŝƉŽ ĚĞ ŵĄƋƵŝŶĂ Ϯ
EŽŵďƌĞ LJŵŽĚĞůŽ ϯ
EƷŵĞƌŽƐ ĚĞ ƐĞƌŝĞ ϰ
ĐƵŵƉůĞ ĐŽŶ ƚŽĚĂƐ ůĂƐ ĚŝƐƉŽƐŝĐŝŽŶĞƐ ƉĞƌƟŶĞŶƚĞƐ ĚĞ ůĂ
ĚŝƌĞĐƚƌŝnj ϮϬϬϲϰϮ
^Ğ ƵƟůŝnjĂƌŽŶ ŶŽƌŵĂƐ ĂƌŵŽŶŝnjĂĚĂƐ ƐĞŐƷŶ ůŽ ĚŝƐƉƵĞƐƚŽ
ĞŶ Ğů ĂƌơĐƵůŽ ϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
>ƵŐĂƌ LJĨĞĐŚĂ ĚĞ ůĂ ĚĞĐůĂƌĂĐŝſŶ ϱ
/ĚĞŶƟĚĂĚ LJĮƌŵĂ ĚĞ ůĂ ƉĞƌƐŽŶĂ ĨĂĐƵůƚĂĚĂ ƉĂƌĂ ĚƌĂǁ
ƌĞĚĂĐƚĂƌ ůĂ ĚĞĐůĂƌĂĐŝſŶ ϲ
EŽŵďƌĞ LJĚŝƌĞĐĐŝſŶ ĚĞ ůĂ ƉĞƌƐŽŶĂ ĂƵƚŽƌŝnjĂĚĂ ƉĂƌĂ
ĞůĂďŽƌĂƌ Ğů ĞdžƉĞĚŝĞŶƚĞ ƚĠĐŶŝĐŽ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
'ĞƌĞŶƚĞ ŐĞŶĞƌĂů - DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;ůĞŵĂŶŝĂͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
ĞĐůĂƌĂƟŽŶ ŽĨ ŽŶĨŽƌŵŝƚLJ
d
DĞŝĞ ϭ
ĚĞŬůĂƌĞĞƌŝŵĞ Ğƚ ƚŽŽĚĞ
^ĞĂĚŵĞ ƚƺƺƉ Ϯ
Eŝŵŝ ũĂ ŵƵĚĞů ϯ
^ĞĞƌŝĂŶƵŵďƌŝĚ ϰ
ǀĂƐƚĂď ŬƁŝŐŝůĞ ĚŝƌĞŬƟŝǀŝ ϮϬϬϲϰϮm ĂƐũĂŬŽŚĂƐƚĞůĞ
ƐćƚĞƚĞůĞ
<ĂƐƵƚĂƚƵĚ ŽŶ ũćƌŐŶĞǀĂŝĚ ŚĂƌŵŽŶŝƐĞĞƌŝƚƵĚ ƐƚĂŶĚ-
ĂƌĚĞŝĚ ŵŝůůĞůĞ ŽŶ ǀŝŝĚĂƚƵĚ ŬĂ ƉƵŶŬƟƐ ϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
ĞŬůĂƌĂƚƐŝŽŽŶŝ ŬŽŚƚ ũĂ ŬƵƵƉćĞǀ ϱ
ĞŬůĂƌĂƚƐŝŽŽŶŝ ŬŽŽƐƚĂŵŝƐĞŬƐ ǀŽůŝƚĂƚƵĚ ŝƐŝŬƵ Ŷŝŵŝ ũĂ
ĂůůŬŝƌŝ ϲ
dĞŚŶŝůŝƐĞ ĚŽŬƵŵĞŶĚŝ ŬŽŽƐƚĂŵŝƐĞŬƐ ǀŽůŝƚĂƚƵĚŝƐŝŬƵ
Ŷŝŵŝ ũĂ ĂĂĚƌĞƐƐ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
WĞĂĚŝƌĞŬƚŽƌ DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;^ĂŬƐĂŵĂĂͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
DLJ ϭ
WƌŽŚůĂƓƵũĞŵĞ ǎĞ ƉƌŽĚƵŬƚ
dLJƉ njĂƎşnjĞŶş Ϯ
EĄnjĞǀ ĂŵŽĚĞů ϯ
^ĠƌŝŽǀĠ;ĄͿ ēşƐůŽͿĂͿ ϰ
ƐƉůŸƵũĞ ǀƓĞĐŚŶĂ ƌĞůĞǀĂŶƚŶş ƵƐƚĂŶŽǀĞŶş ƐŵĢƌŶŝĐĞ
ϮϬϬϲϰϮ
LJůLJ ƉŽƵǎŝƚLJ ŚĂƌŵŽŶŝnjŽǀĂŶĠ ƐƚĂŶĚĂƌĚLJ ũĂŬ ũĞ ƵǀĞ-
ĚĞŶŽ ǀēůĄŶŬƵ ϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
DşƐƚŽ ĂĚĂƚƵŵ ƉƌŽŚůĄƓĞŶş ϱ
/ĚĞŶƟƚĂ ĂƉŽĚƉŝƐ ŽƐŽďLJ ŽƉƌĄǀŶĢŶĠ ŬǀLJĚĄŶş
ƉƌŽŚůĄƓĞŶş ϲ
:ŵĠŶŽ ĂĂĚƌĞƐĂ ŽƐŽďLJ ŽƉƌĄǀŶĢŶĠ ŬǀLJƉůŶĢŶş ƚĞĐŚŶŝ-
ĐŬĠŚŽ ƐŽƵďŽƌƵ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
ŐĞŶĞƌĄůŶş ƎĞĚŝƚĞů DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;EĢŵĞĐŬŽͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
&Z
EŽƵƐ ƐŽƵƐƐŝŐŶĠƐ ϭ
ĠĐůĂƌŽŶƐ ƋƵĞ ůĞ ƉƌŽĚƵŝƚ
dLJƉĞ ĚĞ ŵĂĐŚŝŶĞ Ϯ
EŽŵ Ğƚ ŵŽĚğůĞ ϯ
EƵŵĠƌŽ;ƐͿ ĚĞ ƐĠƌŝĞ ϰ
Ɛƚ ĐŽŶĨŽƌŵĞ ăƚŽƵƚĞƐ ůĞƐ ĚŝƐƉŽƐŝƟŽŶƐ ƉĞƌƟŶĞŶƚĞƐ ĚĞ
ůĂ ĚŝƌĞĐƟǀĞ ϮϬϬϲϰϮ
hƟůŝƐĂƟŽŶ ĚĞƐ ŶŽƌŵĞƐ ŚĂƌŵŽŶŝƐĠĞƐ ĐŽŵŵĞ ŝŶĚŝƋƵĠ
ĚĂŶƐ ůΖƌƟĐůĞ ϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
>ŝĞƵ Ğƚ ĚĂƚĞ ĚĞ ůĂ ĚĠĐůĂƌĂƟŽŶ ϱ
/ĚĞŶƟƚĠ Ğƚ ƐŝŐŶĂƚƵƌĞ ĚĞ ůĂ ƉĞƌƐŽŶŶĞ ĂLJĂŶƚ ƌĞĕƵ ůĞ
ƉŽƵǀŽŝƌ ĚĞƌĠĚŝŐĞƌ ĐĞƩĞ ĚĠĐůĂƌĂƟŽŶ ϲ
EŽŵ Ğƚ ĂĚƌĞƐƐĞ ĚĞ ůĂ ƉĞƌƐŽŶŶĞ ĂƵƚŽƌŝƐĠĞ ăĐŽŶƐƟ-
ƚƵĞƌ ůĞ ĚŽƐƐŝĞƌ ƚĞĐŚŶŝƋƵĞ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
ŝƌĞĐƚĞƵƌ ŐĠŶĠƌĂů DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;ůůĞŵĂŐŶĞͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
215333 iRevision A

ĞĐůĂƌĂƟŽŶ ŽĨ ŽŶĨŽƌŵŝƚLJ
,h
Dŝ ϭ
njĞŶŶĞů ŬŝũĞůĞŶƚũƺŬ ŚŽŐLJ ĂŬƂǀĞƚŬĞnjƅ ƚĞƌŵĠŬ
'ĠƉ ơƉƵƐĂ Ϯ
EĠǀ ĠƐ ŵŽĚĞůů ϯ
^njĠƌŝĂƐnjĄŵ;ŽŬͿ ϰ
ƚĞůũĞƐşƟ ĂŬƂǀĞƚŬĞnjƅ ŝƌĄŶLJĞůǀ ƂƐƐnjĞƐ ǀŽŶĂƚŬŽnjſ
ĞůƅşƌĄƐĂŝƚ ϮϬϬϲϰϮ<
nj ĂůĄďďŝ ŚĂƌŵŽŶŝnjĄůƚ ƐnjĂďǀĄŶLJŽŬ ŬĞƌƺůƚĞŬ
ĂůŬĂůŵĂnjĄƐƌĂĂϳ;ϮͿ ĐŝŬŬĞůLJ ƐnjĞƌŝŶƚ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
ŶLJŝůĂƚŬŽnjĂƩĠƚĞů ŝĚĞũĞ ĠƐ ŚĞůLJĞ ϱ
njŽŶ ƐnjĞŵĠůLJ ŬŝůĠƚĞ ĠƐ ĂůĄşƌĄƐĂ ĂŬŝ ũŽŐŽƐƵůƚ Ă
ŶLJŝůĂƚŬŽnjĂƚ ĞůŬĠƐnjşƚĠƐĠƌĞ ϲ
njŽŶ ƐnjĞŵĠůLJ ŶĞǀĞ ĠƐ ĂůĄşƌĄƐĂ ĂŬŝ ĨĞůŚĂƚĂůŵĂnjŽƩĂ
ŵƾƐnjĂŬŝ ĚŽŬƵŵĞŶƚĄĐŝſ ƂƐƐnjĞĄůůşƚĄƐĄƌĂ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
sĞnjĠƌŝŐĂnjŐĂƚſ DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;EĠŵĞƚŽƌƐnjĄŐͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
>d
DĞƐ ϭ
WĂƌĞŝƓŬŝĂŵĞ ŬĂĚ ƓŝƐ ƉƌŽĚƵŬƚĂƐ
DĂƓŝŶŽƐ ƟƉĂƐ Ϯ
WĂǀĂĚŝŶŝŵĂƐ ŝƌ ŵŽĚĞůŝƐ ϯ
^ĞƌŝũŽƐ ŶƵŵĞƌŝƐ ;-ŝĂŝͿ ϰ
ĂƟƟŶŬĂ ƚĂŝŬŽŵƵƐ ƌĞŝŬĂůĂǀŝŵƵƐ ƉĂŐĂů ŝƌĞŬƚLJǀČ
ϮϬϬϲϰϮ
EĂƵĚŽũĂŵŝ ŚĂƌŵŽŶŝnjƵŽƟ ƐƚĂŶĚĂƌƚĂŝ ŬĂŝ ŶƵƌŽĚŽŵĂ
ƐƚƌĂŝƉƐŶLJũĞ ϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
ĞŬůĂƌĂĐŝũŽƐ ǀŝĞƚĂ ŝƌ ĚĂƚĂ ϱ
ƐŵĞŶƐ ƚĂƉĂƚLJďĦƐ ĚƵŽŵĞŶLJƐ ŝƌ ƉĂƌĂƓĂƐ ĂƐŵĞŶƐ
ťŐĂůŝŽƚŽ ƐƵĚĂƌLJƟ ƓŝČ ĚĞŬůĂƌĂĐŝũČ ϲ
sĂƌĚĂƐ ŝƌ ƉĂǀĂƌĚĦ ĂƐŵĞŶƐ ŬƵƌŝƐ ťŐĂůŝŽƚĂƐ ƐƵĚĂƌLJƟ Ɠť
ƚĞĐŚŶŝŶť ĨĂŝůČ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
'ĞŶĞƌĂůŝŶŝƐ ĚŝƌĞŬƚŽƌŝƵƐ DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;sŽŬŝĞƟũĂͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
>s
DĤƐ ϭ
ĞŬůĂƌĤũĂŵ ŬĂ ƉƌŽĚƵŬƚƐ
DĂƓţŶĂƐ ƟƉƐ Ϯ
EŽƐĂƵŬƵŵƐ ƵŶ ŵŽĚĞůŝƐ ϯ
^ĤƌŝũĂƐ ŶƵŵƵƌƐ;ͲŝͿ ϰ
ƚďŝůƐƚ ǀŝƐĈŵ ďƻƟƐŬĂũĈŵ ŝƌĞŬƤǀĂƐϮϬϬϲϰϮ<
ƉƌĂƐţďĈŵ
WŝĞŵĤƌŽƟ ƓĈĚŝ ƐĂƐŬĂźŽƟĞ ƐƚĂŶĚĂƌƟ ŬĈ ŵŝŶĤƚƐ
ϳ ƉĂŶƚĂ Ϯ ƉƵŶŬƚĈ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
ĞŬůĂƌĈĐŝũĂƐ ƉĂƌĂŬƐƤƓĂŶĂƐ ǀŝĞƚĂ ƵŶ ĚĂƚƵŵƐ ϱ
dĈƐ ƉĞƌƐŽŶĂƐ ǀĈƌĚƐ ƵnjǀĈƌĚƐ ƵŶ ƉĂƌĂŬƐƚƐ ŬĂƐ ŝƌ
ƉŝůŶǀĂƌŽƚĂƐĂŐĂƚĂǀŽƚ ƓŽ ĚĞŬůĂƌĈĐŝũƵ ϲ
dĈƐ ƉĞƌƐŽŶĂƐ ǀĈƌĚƐ ƵnjǀĈƌĚƐ ƵŶ ĂĚƌĞƐĞ ŬĂƐ ŝƌ
ƉŝůŶǀĂƌŽƚĂ ƐĂƐƚĈĚţƚ ƚĞŚŶŝƐŬŽ ĚŽŬƵŵĞŶƚĈĐŝũƵ
ĞŶĞĚŝŬƚƐ ĨŽŶ ZţĚţnjĞůƐ
+ĞŶĞƌĈůĚŝƌĞŬƚŽƌƐ DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;sĈĐŝũĂͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
E>
tŝũ ϭ
sĞƌŬůĂƌĞŶ ĚĂƚ ŚĞƚ ƉƌŽĚƵĐƚ
DĂĐŚŝŶĞƚLJƉĞ Ϯ
EĂĂŵ ĞŶ ŵŽĚĞů ϯ
^ĞƌŝĞŶƵŵŵĞƌ;ƐͿ ϰ
ǀŽůĚŽĞƚ ĂĂŶ ĂůůĞ ƌĞůĞǀĂŶƚĞ ďĞƉĂůŝŶŐĞŶ ǀĂŶ ĚĞ
ZŝĐŚƚůŝũŶ ϮϬϬϲϰϮ
'ĞŚĂƌŵŽŶŝƐĞĞƌĚĞ ŶŽƌŵĞŶ ƚŽĞŐĞƉĂƐƚ njŽĂůƐ ǀĞƌŵĞůĚ
ŝŶ ƌƟŬĞůϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
WůĂĂƚƐ ĞŶ ĚĂƚƵŵ ǀĂŶ ǀĞƌŬůĂƌŝŶŐ ϱ
EĂĂŵ ĞŶ ŚĂŶĚƚĞŬĞŶŝŶŐ ǀĂŶ ĚĞ ďĞǀŽĞŐĚĞ ƉĞƌƐŽŽŶ Žŵ
ĚĞ ǀĞƌŬůĂƌŝŶŐ ŽƉ ƚĞ ƐƚĞůůĞŶ ϲ
EĂĂŵ ĞŶ ĂĚƌĞƐ ǀĂŶ ĚĞ ŐĞĂƵƚŽƌŝƐĞĞƌĚĞ ƉĞƌƐŽŽŶ Žŵ
ŚĞƚ ƚĞĐŚŶŝƐĐŚ ĚŽƐƐŝĞƌ ƐĂŵĞŶ ƚĞ ƐƚĞůůĞŶ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
ůŐĞŵĞĞŶ ĚŝƌĞĐƚĞƵƌ DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;ƵŝƚƐůĂŶĚͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
WK
DLJ ŶŝǏĞũ ƉŽĚƉŝƐĂŶŝ ϭ
KƑǁŝĂĚĐnjĂŵLJ ǏĞ ƉƌŽĚƵŬƚ
dLJƉ ƵƌnjČĚnjĞŶŝĂ Ϯ
EĂnjǁĂ ŝŵŽĚĞů ϯ
EƵŵĞƌ ƐĞƌLJũŶLJŶƵŵĞƌLJ ƐĞƌLJũŶĞ ϰ
ƐƉĞųŶŝĂ ǁƐnjLJƐƚŬŝĞ ŽĚƉŽǁŝĞĚŶŝĞ ƉƌnjĞƉŝƐLJ ĚLJƌĞŬƚLJǁLJ
ϮϬϬϲϰϮt
ĂƐƚŽƐŽǁĂůŝƑŵLJ ŶĂƐƚħƉƵũČĐĞ ;njŚĂƌŵŽŶŝnjŽǁĂŶĞͿ
ŶŽƌŵLJ njŐŽĚŶŝĞ njĂƌƚLJŬƵųĞŵϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
ĂƚĂ ŝŵŝĞũƐĐĞ ŽƑǁŝĂĚĐnjĞŶŝĂ ϱ
/ŵŝħ ŝŶĂnjǁŝƐŬŽ ŽƌĂnj ƉŽĚƉŝƐ ŽƐŽďLJ ƵƉŽǁĂǏŶŝŽŶĞũ ĚŽ
ƉƌnjLJŐŽƚŽǁĂŶŝĂ ĚĞŬůĂƌĂĐũŝ ϲ
/ŵŝħ ŝŶĂnjǁŝƐŬŽ ŽƌĂnj ĂĚƌĞƐ ŽƐŽďLJ ƵƉŽǁĂǏŶŝŽŶĞũ ĚŽ
ƉƌnjLJŐŽƚŽǁĂŶŝĂ ĚŽŬƵŵĞŶƚĂĐũŝ ƚĞĐŚŶŝĐnjŶĞũ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
LJƌĞŬƚŽƌ ŐĞŶĞƌĂůŶLJ DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;EŝĞŵĐLJͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
ZK
EŽŝ ϭ
ĞĐůĂƌĉŵ Đĉ ƵƌŵĉƚŽƌƵů ƉƌŽĚƵƐ
dŝƉƵů ŵĂƕŝŶŝŝ Ϯ
ĞŶƵŵŝƌĞĂ ƕŝ ŵŽĚĞůƵů ϯ
EƵŵĉƌ ;ŶƵŵĞƌĞͿ ƐĞƌŝĞ ϰ
ĐŽƌĞƐƉƵŶĚĞ ƚƵƚƵƌŽƌ ĚŝƐƉŽnjŝƜŝŝůŽƌ ĞƐĞŶƜŝĂůĞ ĂůĞ
ĚŝƌĞĐƟǀĞŝ ϮϬϬϲϰϮ
Ƶ ĨŽƐƚ ĂƉůŝĐĂƚĞ ƵƌŵĉƚŽĂƌĞůĞ ƐƚĂŶĚĂƌĚĞ ĂƌŵŽŶŝnjĂƚĞ
ĐŽŶĨŽƌŵ ĂƌƟĐŽůƵůƵŝ ϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
ĂƚĂ ƕŝ ůŽĐƵů ĚĞĐůĂƌĂƜŝĞŝ ϱ
/ĚĞŶƟƚĂƚĞĂ ƕŝ ƐĞŵŶĉƚƵƌĂ ƉĞƌƐŽĂŶĞŝ ŠŵƉƵƚĞƌŶŝĐŝƚĞ
ƉĞŶƚƌƵ ŠŶƚŽĐŵŝƌĞĂ ĚĞĐůĂƌĂƜŝĞŝ ϲ
EƵŵĞůĞ ƕŝ ƐĞŵŶĉƚƵƌĂ ƉĞƌƐŽĂŶĞŝ ĂƵƚŽƌŝnjĂƚĞ ƉĞŶƚƌƵ
ŠŶƚŽĐŵŝƌĞĂ ĐĉƌƜŝŝ ƚĞŚŶŝĐĞ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
DĂŶĂŐĞƌ 'ĞŶĞƌĂů DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;'ĞƌŵĂŶŝĂͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
^s
sŝ ϭ
/ŶƚLJŐĂƌ ĂƩ ƉƌŽĚƵŬƚĞŶ
DĂƐŬŝŶƚLJƉ Ϯ
EĂŵŶ ŽĐŚ ŵŽĚĞůů ϯ
^ĞƌŝĞŶƵŵŵĞƌ ϰ
ƵƉƉĨLJůůĞƌ ĂůůĂ ƌĞůĞǀĂŶƚĂ ǀŝůůŬŽƌ ŝĚŝƌĞŬƟǀĞƚ
ϮϬϬϲϰϮ'
,ĂƌŵŽŶŝĞƌĂĚĞ ƐƚĂŶĚĂƌĚĞƌ ĂŶǀćŶĚƐ ƐĊƐŽŵ ĂŶŐĞƐ ŝ
ĂƌƟŬĞůϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
WůĂƚƐ ŽĐŚ ĚĂƚƵŵ ĨƂƌ ŝŶƚLJŐĞƚ ϱ
/ĚĞŶƟƚĞƚ ŽĐŚ ƐŝŐŶĂƚƵƌ ĨƂƌ ƉĞƌƐŽŶ ŵĞĚ ďĞĨŽŐĞŶŚĞƚ ĂƩ
ƵƉƉƌćƩĂ ŝŶƚLJŐĞƚ ϲ
EĂŵŶ ŽĐŚ ĂĚƌĞƐƐ ĨƂƌ ƉĞƌƐŽŶ ďĞŚƂƌŝŐ ĂƩƵƉƉƌćƩĂ
ĚĞŶ ƚĞŬŶŝƐŬĂ ĚŽŬƵŵĞŶƚĂƟŽŶĞŶ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
ĚŵŝŶŝƐƚƌĂƟǀ ĐŚĞĨ DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;dLJƐŬůĂŶĚͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
^>
Dŝ ϭ
ŝnjũĂǀůũĂŵŽ ĚĂ ŝnjĚĞůĞŬ
sƌƐƚĂ ƐƚƌŽũĂ Ϯ
/ŵĞ ŝŶ ŵŽĚĞů ϯ
^ĞƌŝũƐŬĂ-ĞƓƚĞǀŝůŬĂ-Ğ ϰ
ƵƐƚƌĞnjĂ ǀƐĞŵ njĂĚĞǀŶŝŵ ĚŽůŽēďĂŵ ŝƌĞŬƟǀĞ
ϮϬϬϲϰϮ^
hƉŽƌĂďůũĞŶŝ ƵƐŬůĂũĞŶŝ ƐƚĂŶĚĂƌĚŝ ŬŽƚ ũĞ ŶĂǀĞĚĞŶŽ ǀ
ēůĞŶƵϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
<ƌĂũ ŝŶ ĚĂƚƵŵ ŝnjũĂǀĞ ϱ
/ƐƚŽǀĞƚŶŽƐƚ ŝŶ ƉŽĚƉŝƐ ŽƐĞďĞ ŽƉŽůŶŽŵŽēĞŶĞ njĂ
ƉƌŝƉƌĂǀŽ ŝnjũĂǀĞ ϲ
/ŵĞ ŝŶ ŶĂƐůŽǀ ŽƐĞďĞ ƉŽŽďůĂƓēĞŶĞ njĂƉƌŝƉƌĂǀŽ
ƚĞŚŶŝēŶĞ ĚĂƚŽƚĞŬĞ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
'ĞŶĞƌĂůŶŝ ĚŝƌĞŬƚŽƌ DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;EĞŵēŝũĂͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
^<
DLJ ϭ
ƚljŵƚŽ ƉƌĞŚůĂƐƵũĞŵĞ ǎĞ ƚĞŶƚŽ ǀljƌŽďŽŬ
dLJƉ njĂƌŝĂĚĞŶŝĂ Ϯ
EĄnjŽǀ ĂŵŽĚĞů ϯ
sljƌŽďŶĠ ēşƐůŽ ϰ
ƐƉŰŸĂ ƉƌşƐůƵƓŶĠ ƵƐƚĂŶŽǀĞŶŝĂ ĂnjĄŬůĂĚŶĠ ƉŽǎŝĂĚĂǀŬLJ
ƐŵĞƌŶŝĐĞē ϮϬϬϲϰϮ^
WŽƵǎŝƚĠ ŚĂƌŵŽŶŝnjŽǀĂŶĠ ŶŽƌŵLJ ŬƚŽƌĠ ƐĂ ƵǀĄĚnjĂũƷ ǀ
ůĄŶŬƵ ē ϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
DŝĞƐƚŽ ĂĚĄƚƵŵ ƉƌĞŚůĄƐĞŶŝĂ ϱ
DĞŶŽ ĂƉŽĚƉŝƐ ŽƐŽďLJ ŽƉƌĄǀŶĞŶĞũǀLJƉƌĂĐŽǀĂƛ ƚŽƚŽ
ƉƌĞŚůĄƐĞŶŝĞ ϲ
DĞŶŽ ĂĂĚƌĞƐĂ ŽƐŽďLJ ŽƉƌĄǀŶĞŶĞũnjŽƐƚĂǀŝƛ ƚĞĐŚŶŝĐŬlj
ƐƷďŽƌ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
'ĞŶĞƌĄůŶLJ ƌŝĂĚŝƚĞű DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;EĞŵĞĐŬŽͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
/d
EŽŝ ϭ
ŝĐŚŝĂƌŝĂŵŽ ĐŚĞ ŝů ƉƌŽĚŽƩŽ
dŝƉŽ Ěŝ ŵĂĐĐŚŝŶĂ Ϯ
EŽŵĞ ĞŵŽĚĞůůŽ ϯ
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215333 ii Revision A

Introduction
This instructional manual contains safety, operating, and maintenance procedures for the MacDon R113 4.0 m (13 ft.) and
R116 4.9 m (16 ft.) Rotary Disc Pull-Types. The rotary disc pull-type is designed to cut, condition, and lay a wide variety of
grasses and hay crops in windrows.
Carefully read all the material provided before attempting to unload, assemble, or use the machine.
Use this manual as your first source of information about the machine. If you follow the instructions provided in this
manual, and use MacDon parts, the rotary disc pull-type will work well for many years. If you require more detailed service
information, contact your Dealer.
Use the Table of Contents and the Index to guide you to specific topics. Study the Table of Contents to familiarize yourself
with how the material is organized. Keep this manual handy for frequent reference and to pass on to new Operators or
Owners. Call your Dealer if you need assistance, information, or additional copies of this manual.
When setting up the machine or making adjustments, review and follow the recommended machine settings in all relevant
MacDon publications. Failure to do so may compromise machine function and machine life and may result in a hazardous
situation.
MacDon provides warranty for Customers who operate and maintain their equipment as described in this manual. A copy
of the MacDon Industries Limited Warranty Policy, which explains this warranty, should have been provided to you by your
Dealer. Damage resulting from any of the following conditions will void the warranty:
•Accident
•Misuse
•Abuse
•Improper maintenance or neglect
•Abnormal or extraordinary use of the machine
•Failure to use the machine, equipment, component, or part in accordance with the manufacturer’s instructions
Conventions
The following conventions are used in this document:
•Right and left are determined from the operator’s position. The front of the rotary disc pull-type faces the crop.
•Unless otherwise noted, use the standard torque values provided in this manual.
1003980
A
Manual Storage Case
Store the operator’s manual and the parts catalog in the plastic
manual case (A) at the right side of the rotary disc pull-type.
NOTE: Keep your MacDon publications up-to-date. The most
current version can be downloaded from our website www.
macdon.com or from our Dealer-only site
(https://portal.macdon.com) (login required).
This document is currently available in English and French.
215333 iii Revision A

Summary of Changes
At MacDon, we’re continuously making improvements: occasionally these improvements affect product documentation.
The following list provides an account of major changes from the previous version of this document.
Section Summary of Change Internal Use
Only
Throughout Name “Rotary Disc Pull-Type”was “Pull-Type”. Marketing
Throughout Profiled out technical manual content. Pubs
Removing Cutterbar Deflectors, page 93 Revised illustrations for new cutterbar deflectors. ECN 59346
4.5.13 Header Swivel Gearbox and Hitch
Swivel Gearbox, page 267
Added important note that gearboxes are NOT
interchangeable.
Product
Support
5.2.3 Finger Conditioner, page 302 Added description of finger conditioner. Product
Support
215333 iv Revision A

Serial Numbers
Record the serial numbers of the pull-type, the hitch, and the transport option (if equipped) in the spaces provided below.
1015306
A
Rotary Disc Pull-Type Serial Number Location (A)
Rotary disc pull-type serial
number (A):
Model year:
1015307
A
Hitch Serial Number Location (A) –R113 Shown,
R116 Similar
Hitch serial number (A):
1015310
A
Optional Transport Serial Number Location (A)
Optional transport system
serial number (A):
215333 vRevision A


215333 vii Revision A
Declaration of Conformity ..............................................................................................................................i
Introduction .............................................................................................................................................. iii
Summary of Changes................................................................................................................................... iv
Serial Numbers............................................................................................................................................v
Chapter 1: Safety ........................................................................................................................................ 1
1.1 Safety Alert Symbols ...............................................................................................................................1
1.2 Signal Words .........................................................................................................................................2
1.3 General Safety .......................................................................................................................................3
1.4 Maintenance Safety ................................................................................................................................5
1.5 Hydraulic Safety .....................................................................................................................................6
1.6 Tire Safety.............................................................................................................................................7
1.7 Safety Signs ...........................................................................................................................................8
1.7.1 Installing Safety Decals....................................................................................................................8
1.8 Safety Sign Decal Locations ......................................................................................................................9
1.9 Understanding Safety Signs .................................................................................................................... 14
1.10 Operational Safety .............................................................................................................................. 21
1.11 Owner/Operator Responsibilities........................................................................................................... 22
Chapter 2: Product Overview................................................................................................................... 23
2.1 Definitions .......................................................................................................................................... 23
2.2 Component Identification ...................................................................................................................... 25
2.3 Product Specifications ........................................................................................................................... 28
Chapter 3: Operation................................................................................................................................ 31
3.1 Lift Cylinder Lock-Out Valves .................................................................................................................. 31
3.1.1 Engaging Locks ............................................................................................................................ 31
3.1.2 Disengaging Locks ........................................................................................................................ 32
3.2 Driveshields......................................................................................................................................... 33
3.2.1 Opening Driveshields .................................................................................................................... 33
3.2.2 Closing Driveshields...................................................................................................................... 35
3.3 Cutterbar Doors ................................................................................................................................... 36
3.3.1 Opening Cutterbar Doors –North America ....................................................................................... 36
3.3.2 Opening Cutterbar Doors –Export Latches ....................................................................................... 37
3.3.3 Closing Cutterbar Doors ................................................................................................................ 38
3.4 Daily Start-Up Check ............................................................................................................................. 39
3.5 Preparing Tractor for Rotary Disc Pull-Type ............................................................................................... 41
3.5.1 Tractor Requirements ................................................................................................................... 41
3.5.2 Adjusting the Drawbar .................................................................................................................. 41
3.6 Setting up the Rotary Disc Pull-Type Hitch................................................................................................. 42
3.6.1 Installing Drawbar Hitch Adapter .................................................................................................... 42
3.7 Attaching Rotary Disc Pull-Type to the Tractor ........................................................................................... 43
TABLE OF CONTENTS

215333 viii Revision A
3.7.1 Attaching with Drawbar Hitch ........................................................................................................ 43
3.7.2 Attaching with Two-Point Hitch ...................................................................................................... 45
3.7.3 Connecting Hydraulics .................................................................................................................. 48
3.7.4 Connecting Electrical Wiring Harness............................................................................................... 49
3.8 Detaching Rotary Disc Pull-Type from Tractor ............................................................................................ 52
3.8.1 Detaching from Drawbar ............................................................................................................... 52
3.8.2 Detaching from Two-Point Hitch ..................................................................................................... 55
3.9 Breaking in the Rotary Disc Pull-Type ....................................................................................................... 58
3.10 Engaging the Power Take-Off ................................................................................................................ 59
3.11 Raising and Lowering the Rotary Disc Pull-Type........................................................................................ 60
3.11.1 Lift Cylinders ............................................................................................................................. 60
3.11.2 Lift Control................................................................................................................................ 60
3.12 Shutdown Procedure ........................................................................................................................... 61
3.13 Steering the Rotary Disc Pull-Type ......................................................................................................... 62
3.13.1 Operating on the Right Side of the Tractor...................................................................................... 62
3.13.2 Operating on the Left Side of the Tractor ....................................................................................... 63
3.13.3 Avoiding Obstacles ..................................................................................................................... 64
3.13.4 Turning Square Corners ............................................................................................................... 64
3.13.5 Turning 180 Degrees................................................................................................................... 66
3.14 Transporting the Rotary Disc Pull-Type ................................................................................................... 67
3.14.1 Preparing Rotary Disc Pull-Type for Transport ................................................................................. 67
3.14.2 Converting between Field and Transport Modes .............................................................................. 70
Converting from Transport to Field Mode –Without Road-Friendly Transport™..................................... 70
Converting from Field to Transport Mode –Without Road-Friendly Transport™..................................... 71
Converting from Field to Transport Mode –with Road-Friendly Transport™.......................................... 72
Converting from Transport to Field Mode –with Road-Friendly Transport™.......................................... 78
3.14.3 Transporting with a Tractor.......................................................................................................... 81
3.14.4 Transport Lighting ...................................................................................................................... 82
Lighting –With Road-Friendly Transport™Option............................................................................. 82
Lighting –Without Road-Friendly Transport™Option ........................................................................ 83
3.15 Operating the Rotary Disc Pull-Type ....................................................................................................... 84
3.15.1 Float ........................................................................................................................................ 84
Adjusting Float ........................................................................................................................... 84
3.15.2 Cutting Height ........................................................................................................................... 87
Adjusting Cutting Height .............................................................................................................. 88
3.15.3 Adjusting Cutterbar Angle ............................................................................................................ 90
Adjusting Cutterbar Angle –Mechanical Center-Link ......................................................................... 90
Adjusting Cutterbar Angle –Optional Hydraulic Center-Link ............................................................... 90
3.15.4 Ground Speed............................................................................................................................ 91
3.15.5 Cutterbar Deflectors ................................................................................................................... 93
Removing Cutterbar Deflectors ..................................................................................................... 93
Installing Cutterbar Deflectors....................................................................................................... 94
3.15.6 Tall Crop Divider Option .............................................................................................................. 94
Installing Tall Crop Divider ............................................................................................................ 94
Removing Tall Crop Divider........................................................................................................... 95
3.16 Conditioning: Roll Type ........................................................................................................................ 97
TABLE OF CONTENTS

215333 ix Revision A
3.16.1 Roll Gap.................................................................................................................................... 97
Checking Roll Gap ....................................................................................................................... 97
Adjusting Roll Gap –Polyurethane Rolls.......................................................................................... 99
Adjusting Roll Gap –Steel Rolls ................................................................................................... 100
3.16.2 Roll Tension ............................................................................................................................ 101
Adjusting Roll Tension ............................................................................................................... 101
3.16.3 Roll Timing .............................................................................................................................. 101
Checking Roll Timing ................................................................................................................. 102
Adjusting Roll Timing................................................................................................................. 102
3.16.4 Adjusting Forming Shields –Roll Conditioner................................................................................. 104
Positioning Forming Shield Side Deflectors –Roll Conditioner........................................................... 104
Positioning Rear Baffle –Roll Conditioner ..................................................................................... 106
3.17 Conditioning –Finger Type ................................................................................................................. 107
3.17.1 Internal Intensity Baffle ............................................................................................................. 107
Adjusting Internal Intensity Baffle Clearance.................................................................................. 107
3.17.2 Finger Rotor Speed ................................................................................................................... 108
Changing Finger Rotor Speed ...................................................................................................... 108
3.17.3 Forming Shields –Finger Conditioner........................................................................................... 111
Positioning Side Deflectors –Finger Conditioner ............................................................................ 111
Positioning Rear Baffle –Finger Conditioner .................................................................................. 112
3.18 Haying Tips ...................................................................................................................................... 113
3.18.1 Curing .................................................................................................................................... 113
3.18.2 Topsoil Moisture ...................................................................................................................... 113
3.18.3 Weather and Topography .......................................................................................................... 113
3.18.4 Windrow Characteristics............................................................................................................ 114
3.18.5 Driving on Windrow.................................................................................................................. 114
3.18.6 Raking and Tedding .................................................................................................................. 114
3.18.7 Using Chemical Drying Agents .................................................................................................... 114
3.19 Checking Level of the Rotary Disc Pull-Type ........................................................................................... 115
3.20 Unplugging the Rotary Disc Pull-Type ................................................................................................... 116
Chapter 4: Maintenance and Servicing.................................................................................................. 119
4.1 Recommended Safety Procedures ......................................................................................................... 119
4.2 Preparing Machine for Servicing............................................................................................................ 121
4.3 Maintenance Requirements ................................................................................................................. 122
4.3.1 Maintenance Schedule/Record..................................................................................................... 123
4.3.2 Break-In Inspections ................................................................................................................... 127
4.3.3 Preseason Servicing.................................................................................................................... 127
4.3.4 End-of-Season Servicing .............................................................................................................. 128
4.3.5 Lubricating the Rotary Disc Pull-Type............................................................................................. 128
Greasing Procedure................................................................................................................... 129
Service Intervals ....................................................................................................................... 129
4.4 Cutterbar System................................................................................................................................ 139
4.4.1 Cutterbar Doors......................................................................................................................... 139
Inspecting Cutterbar Doors......................................................................................................... 139
4.4.2 Maintaining Curtains .................................................................................................................. 140
TABLE OF CONTENTS

215333 xRevision A
Inspecting Curtains ................................................................................................................... 140
Removing Cutterbar Door Curtains .............................................................................................. 141
Installing Cutterbar Door Curtains................................................................................................ 141
Removing Cutterbar Inboard Curtain............................................................................................ 142
Installing Cutterbar Inboard Curtain ............................................................................................. 143
Removing Outboard Curtains ...................................................................................................... 144
Installing Outboard Curtains ....................................................................................................... 145
4.4.3 Lubricating Cutterbar.................................................................................................................. 146
Checking and Adding Lubricant –Cutterbar ................................................................................... 146
Draining the Cutterbar............................................................................................................... 149
Filling Lubricant into a Repaired Cutterbar .................................................................................... 151
4.4.4 Cutterbar Discs .......................................................................................................................... 152
Inspecting Cutterbar Discs .......................................................................................................... 152
Removing Cutterbar Discs .......................................................................................................... 153
Installing Cutterbar Discs............................................................................................................ 155
4.4.5 Replacing Cutterbar Spindles........................................................................................................ 157
Removing Cutterbar Spindles ...................................................................................................... 158
Installing Cutterbar Spindles ....................................................................................................... 160
4.4.6 Reconfiguring Cutterbar Crop Stream ............................................................................................ 164
Changing R113 PT Cutterbar Crop Stream Configuration .................................................................. 166
Changing R116 PT Cutterbar Crop Stream Configuration .................................................................. 167
4.4.7 Maintaining Disc blades .............................................................................................................. 167
Inspecting Disc Blades ............................................................................................................... 168
Inspecting Disc Blade Hardware .................................................................................................. 169
Removing Disc Blades................................................................................................................ 171
Installing Disc Blades ................................................................................................................. 172
4.4.8 Maintaining Quick Change Blade System ........................................................................................ 173
Inspecting Retaining Bolts .......................................................................................................... 173
Inspecting Quick Change Plates ................................................................................................... 175
Replacing Quick Change Blades ................................................................................................... 176
4.4.9 Maintaining Accelerators............................................................................................................. 178
Inspecting Accelerators.............................................................................................................. 178
Removing Accelerators .............................................................................................................. 179
Installing Accelerators ............................................................................................................... 181
4.4.10 Rock Guards ............................................................................................................................ 182
Inspecting Rock Guards.............................................................................................................. 182
Removing Inboard Rock Guards................................................................................................... 183
Installing Inboard Rock Guards .................................................................................................... 184
Removing Outboard Rock Guards ................................................................................................ 184
Installing Outboard Rock Guards ................................................................................................. 185
4.4.11 Maintaining Small Drums –R116 PT ............................................................................................ 187
Inspecting Small Drums –R116 PT ............................................................................................... 187
Removing Small Driven Drum and Driveline –R116 PT .................................................................... 189
Installing Small Driven Drum and Driveline –R116 PT...................................................................... 192
Removing Small Non-Driven Drum –R116 PT ................................................................................ 196
Installing Small Non-Driven Drum –R116 PT.................................................................................. 197
4.4.12 Maintaining Large Drums –R113 or R116 PT ................................................................................. 199
Inspecting Large Drums –R113 or R116 PT.................................................................................... 199
Removing Large Driven Drums and Driveline –R113 or R116 PT ....................................................... 201
Installing Large Driven Drums and Driveline –R113 or R116 PT......................................................... 204
Removing Large Non-Driven Drums –R113 or R116 PT.................................................................... 208
Installing Large Non-Driven Drums –R113 or R116 PT..................................................................... 210
TABLE OF CONTENTS

215333 xi Revision A
4.4.13 Replacing Cutterbar Spindle Shear Pin.......................................................................................... 212
Removing Cutterbar Spindle Shear Pin.......................................................................................... 212
Installing Cutterbar Spindle Shear Pin ........................................................................................... 216
4.5 Drive Systems .................................................................................................................................... 219
4.5.1 Driveshields .............................................................................................................................. 219
Removing Driveshields............................................................................................................... 219
Installing Driveshields ................................................................................................................ 221
Replacing Driveshield Latch ........................................................................................................ 222
4.5.2 Driveline Shield Cone.................................................................................................................. 223
Removing Driveline Shield Cone .................................................................................................. 223
Installing Driveline Shield Cone ................................................................................................... 223
4.5.3 Hitch Driveline Phasing ............................................................................................................... 224
4.5.4 Primary Driveline ....................................................................................................................... 226
Removing Primary Driveline........................................................................................................ 226
Installing Primary Driveline......................................................................................................... 227
4.5.5 Hitch Driveline........................................................................................................................... 229
Removing Hitch Driveline ........................................................................................................... 229
Installing Hitch Driveline ............................................................................................................ 232
4.5.6 Clutch Driveline ......................................................................................................................... 236
Removing Clutch Driveline.......................................................................................................... 237
Installing Clutch Driveline ........................................................................................................... 239
Checking Clutch Operation ......................................................................................................... 241
Adjusting Clutch ....................................................................................................................... 243
4.5.7 Cross Driveline .......................................................................................................................... 245
Removing Cross Driveline........................................................................................................... 245
Installing Cross Driveline ............................................................................................................ 247
4.5.8 Inspecting Driveline Taper Pins..................................................................................................... 248
4.5.9 Driveline Guards ........................................................................................................................ 250
Removing Driveline Guards ........................................................................................................ 250
Installing Driveline Guards.......................................................................................................... 251
4.5.10 Conditioner Drive Belt............................................................................................................... 254
Inspecting Conditioner Drive Belt ................................................................................................ 254
Removing Conditioner Drive Belt ................................................................................................. 256
Installing Conditioner Drive Belt .................................................................................................. 257
4.5.11 Conditioner Roll Timing Gearbox ................................................................................................ 258
Checking and Changing Oil in Conditioner Roll Timing Gearbox ........................................................ 259
4.5.12 Pull-Type Drive Gearbox (T-Gearbox) ........................................................................................... 260
Checking and Adding Lubricant –Cutterbar-Conditioner Drive Gearbox (T-Gearbox)............................. 261
Draining Rotary Disc Pull-Type Gearbox (T-Gearbox) Lubricant.......................................................... 263
4.5.13 Header Swivel Gearbox and Hitch Swivel Gearbox.......................................................................... 267
Checking Lubricant Levels in the Header Swivel Gearbox and Hitch Swivel Gearbox ............................. 268
Draining Lubricant from the Header Swivel Gearbox and Hitch Swivel Gearbox ................................... 269
Adding Lubricant to the Header Swivel Gearbox and Hitch Swivel Gearbox ........................................ 270
4.5.14 Wheels and Tires...................................................................................................................... 270
Checking Wheel Bolts ................................................................................................................ 270
Removing Wheels ..................................................................................................................... 271
Installing Field Wheels ............................................................................................................... 272
Inflating Tires........................................................................................................................... 273
4.6 Hydraulics ......................................................................................................................................... 274
4.6.1 Checking Hydraulic Hoses and Lines .............................................................................................. 274
TABLE OF CONTENTS

215333 xii Revision A
4.6.2 Hydraulic Cylinders..................................................................................................................... 274
4.7 Electrical System ................................................................................................................................ 275
4.7.1 Maintaining Electrical System....................................................................................................... 275
4.7.2 Servicing Amber Hazard/Signal Lights ............................................................................................ 275
Replacing Amber Hazard/Signal Bulb............................................................................................ 275
Replacing Amber Hazard/Signal Light Fixture ................................................................................. 275
4.7.3 Servicing Red Brake/Tail Lights ..................................................................................................... 276
Replacing Red Brake/Tail Light Bulb ............................................................................................. 276
Replacing Red Brake/Tail Light Fixture .......................................................................................... 276
4.8 Conditioner System............................................................................................................................. 277
4.8.1 Roll Conditioner......................................................................................................................... 277
Inspecting Roll Conditioner......................................................................................................... 277
4.8.2 Finger Conditioner ..................................................................................................................... 278
Inspecting Finger Conditioner ..................................................................................................... 278
4.8.3 Changing the Conditioner ............................................................................................................ 280
Separating Header from Carrier................................................................................................... 281
Removing the Conditioner.......................................................................................................... 285
Installing the Conditioner ........................................................................................................... 288
Installing Conditioner Drive ........................................................................................................ 289
Assembling Header and Carrier ................................................................................................... 291
4.9 Replacing Shield –No Conditioner ......................................................................................................... 294
4.9.1 Removing Discharge Shield –No Conditioner .................................................................................. 294
4.9.2 Installing Discharge Shield –No Conditioner ................................................................................... 295
Chapter 5: Options and Attachments .................................................................................................... 299
5.1 Performance Kits................................................................................................................................ 299
5.1.1 Tall Crop Divider Kit.................................................................................................................... 299
5.1.2 Hydraulic Center-Link Kit ............................................................................................................. 299
5.1.3 Driveline Extension Kit ................................................................................................................ 300
5.1.4 Tractor Utility Hitch Adapter ........................................................................................................ 300
5.1.5 Transport System....................................................................................................................... 300
5.1.6 Quick Change Blade Kit ............................................................................................................... 301
5.2 Replacement Conditioners ................................................................................................................... 302
5.2.1 Polyurethane Intermeshing Roller ................................................................................................. 302
5.2.2 Steel Intermeshing Roller ............................................................................................................ 302
5.2.3 Finger Conditioner ..................................................................................................................... 302
Chapter 6: Troubleshooting.................................................................................................................... 303
6.1 Troubleshooting Rotary Disc Pull-Type Performance ................................................................................. 303
6.2 Troubleshooting Mechanical Issues........................................................................................................ 306
Chapter 7: Reference .............................................................................................................................. 309
7.1 Torque Specifications .......................................................................................................................... 309
7.1.1 SAE Bolt Torque Specifications ..................................................................................................... 309
7.1.2 Metric Bolt Specifications ............................................................................................................ 311
7.1.3 Metric Bolt Specifications Bolting into Cast Aluminum ...................................................................... 313
TABLE OF CONTENTS

215333 xiii Revision A
7.1.4 Flare-Type Hydraulic Fittings ........................................................................................................ 314
7.1.5 O-Ring Boss Hydraulic Fittings –Adjustable .................................................................................... 315
7.1.6 O-Ring Boss Hydraulic Fittings –Non-Adjustable.............................................................................. 317
7.1.7 O-Ring Face Seal Hydraulic Fittings................................................................................................ 318
7.1.8 Tapered Pipe Thread Fittings........................................................................................................ 319
7.2 Conversion Chart................................................................................................................................ 320
7.3 Converting Transport Decal .................................................................................................................. 321
Index........................................................................................................................................................ 323
Recommended Lubricants...................................................................................................................... 329
TABLE OF CONTENTS


215333 1Revision A
Chapter 1: Safety
1.1 Safety Alert Symbols
1000915
Figure 1.1: Safety Symbol
This safety alert symbol indicates important safety messages in
this manual and on safety signs on the machine.
This symbol means:
•ATTENTION!
•BECOME ALERT!
•YOUR SAFETY IS INVOLVED!
Carefully read and follow the safety message accompanying this
symbol.
Why is safety important to you?
•Accidents disable and kill
•Accidents cost
•Accidents can be avoided

215333 2Revision A
1.2 Signal Words
Three signal words, DANGER,WARNING, and CAUTION, are used to alert you to hazardous situations. Two signal words,
IMPORTANT and NOTE, identify non-safety related information. Signal words are selected using the following guidelines:
DANGER
Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.
WARNING
Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury. It may also be
used to alert against unsafe practices.
CAUTION
Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. It may be used
to alert against unsafe practices.
IMPORTANT:
Indicates a situation that, if not avoided, could result in a malfunction or damage to the machine.
NOTE:
Provides additional information or advice.
SAFETY

215333 3Revision A
1.3 General Safety
1000004
Figure 1.2: Safety Equipment
CAUTION
The following general farm safety precautions should be part of
your operating procedure for all types of machinery.
Protect yourself when assembling, operating, and servicing
machinery, wear all protective clothing and personal safety
devices that could be necessary for the job at hand. Do NOT
take chances. You may need the following:
•Hard hat
•Protective footwear with slip-resistant soles
•Protective glasses or goggles
•Heavy gloves
•Wet weather gear
•Respirator or filter mask
1000005
Figure 1.3: Safety Equipment
In addition, take the following precautions:
•Be aware that exposure to loud noises can cause hearing
impairment or loss. Wear suitable hearing protection devices
such as earmuffs or earplugs to help protect against loud
noises.
1010391
Figure 1.4: Safety Equipment
•Provide a first aid kit in case of emergencies.
•Keep a properly maintained fire extinguisher on the machine.
Be familiar with its proper use.
•Keep young children away from machinery at all times.
•Be aware that accidents often happen when the Operator is
tired or in a hurry. Take time to consider safest way. NEVER
ignore warning signs of fatigue.
SAFETY

215333 4Revision A
1000007
Figure 1.5: Safety around Equipment
•Wear close-fitting clothing and cover long hair. NEVER wear
dangling items such as scarves or bracelets.
•Keep all shields in place. NEVER alter or remove safety
equipment. Make sure driveline guards can rotate
independently of shaft and can telescope freely.
•Use only service and repair parts made or approved by
equipment manufacturer. Substituted parts may not meet
strength, design, or safety requirements.
1000008
Figure 1.6: Safety around Equipment
•Keep hands, feet, clothing, and hair away from moving parts.
NEVER attempt to clear obstructions or objects from a
machine while the engine is running.
•Do NOT modify the machine. Unauthorized modifications
may impair machine function and/or safety. It may also
shorten the machine’s life.
•To avoid injury or death from unexpected startup of the
machine, ALWAYS stop the engine and remove the key from
the ignition before leaving the operator’s seat for any reason.
1000009
Figure 1.7: Safety around Equipment
•Keep service area clean and dry. Wet and/or oily floors are
slippery. Wet spots can be dangerous when working with
electrical equipment. Be sure all electrical outlets and tools
are properly grounded.
•Keep work area well lit.
•Keep machinery clean. Straw and chaff on a hot engine are
fire hazards. Do NOT allow oil or grease to accumulate on
service platforms, ladders, or controls. Clean machines before
storage.
•NEVER use gasoline, naphtha, or any volatile material for
cleaning purposes. These materials may be toxic and/or
flammable.
•When storing machinery, cover sharp or extending
components to prevent injury from accidental contact.
SAFETY
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