MacDon M150 2009 Parts list manual

Double Windrow Attachmen
t
For M150 & M200 Tractors
SET-UP INSTRUCTION / OPERATOR’S MANUAL / PARTS CATALOG
January, 2009
Part #169216 $15

MACDON DOUBLE WINDROW ATTACHMENT

Form 169216 January 2009
1
MacDon M Series Windrower Tractor
DOUBLE WINDROW ATTACHMENT
TABLE OF CONTENTS
Introduction ............................................................................................................................................. 1
Set-Up Instructions .......................................................................................................................2 - 14
Operation
Safety Sign Locations........................................................................................................................ 14
Safety ................................................................................................................................................ 15
To Raise & Lower Deck..................................................................................................................... 15
Side Delivery Draper Speed.............................................................................................................. 15
Deck Angle ........................................................................................................................................ 16
Deck Height....................................................................................................................................... 17
Conditioner Forming Shield Position................................................................................................. 18
Conditioner Rolls Position ................................................................................................................. 18
Operating Recommendations............................................................................................................ 19
Maintenance/Service
Draper Tension Adjustment............................................................................................................... 20
Draper Tracking Adjustment.............................................................................................................. 20
Draper Replacement ......................................................................................................................... 21
Front Skid Adjustment ....................................................................................................................... 21
Rear Deflector Adjustment ................................................................................................................ 21
Draper Roller Maintenance ......................................................................................................... 22, 23
Lubrication......................................................................................................................................... 23
Hydraulic Schematic.......................................................................................................................... 24
Repair Parts........................................................................................................................................... 25
INTRODUCTION
The double windrow attachment (DWA) allows the combining of two windrows of conditioned material
close together to be picked up by a forage chopper. This unit may be mounted on the following MacDon-
built windrower tractors: M150 & M200. The system is for use with Model A30, A40, R80 and D60
headers with HC10 hay conditioners. The conditioned crop is deposited onto the side delivery system
draper and delivered to the side of the tractor when required. Raising the side delivery system shuts off
the draper and allows the crop to be deposited between the tractor wheels as it would be without the side
delivery system.

SET-UP INSTRUCTIONS
Form 169216 January 2009
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NOTE: This unit fits only the tractor models listed on page 1. It can not be installed on the M100 tractor
model.
NOTE: This page refers to rework required for tractors built prior to Production Year 2008. For tractors
built in 2008 and later, go to page 3.
On pre-2008 built tractors:
1. If not present, drill four holes 0.781” diameter at the locations shown above. There are hydraulic
hoses above the two rear holes. Make sure hoses are out of the way when drilling. Ream/grind
rear holes to make them square for square neck bolts. Slots are only required if holes do not line up
with double windrow attachment frame.

SET-UP INSTRUCTIONS
Form 169216 January 2009
3
Draper Drive Block Installation
1. Move the left cab-forward platform to the
open position for access to the hydraulic
valve blocks. Ensure the platform latch is
engaged in open position.
2. Install #12 ORB X #12 JIC fitting (A) to port
“R2” on DWA (double windrow attachment)
drive block. Install #10 ORB X #10 JIC
fitting (B) to port “P” on DWA drive block.
3. Install DWA drive block to tractor frame with
3/8” serrated flange head bolts (C). Fittings
installed earlier point towards the tractor
engine and relief valve on block points to
rear of tractor.
4. Install hose (D), supplied in kit, to fitting (A)
at DWA drive block.
A
B
A
D
E
C
Leave plastic plugs in
these two ports.
DWA DRIVE BLOCK
A
B
E
D
SUPERCHARGE PUMP
COOLER BY-PASS
RELIEF VALVE

SET-UP INSTRUCTIONS
Form 169216 January 2009
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5. Remove hose (E) from cooler by-pass relief
valve next to oil filter and connect to fitting
(B) on DWA drive block. The other end of
hose is connected to the super charge
pump. NOTE: Access to hose (E) can be
from underneath tractor or by raising tractor
hood and working from the left hand
platform.
6. Install the other end of hose (D) to cooler by-
pass relief valve next to oil filter. This is
where hose (E) was disconnected.
Platform Rail Installation
7. Remove right hand steps (S) from platform
by loosening two top bolts (A) and removing
two bottom bolts (B). Lift steps to detach at
top keyhole slots (A). Retain bolts for next
step.
8. Install rail weldment (C) to right hand
platform as follows: Hang rail weldment (C)
by engaging keyhole slots on top bolts (A).
Install two bottom bolts (B) and tighten all
four bolts.
E
B
D
D E
A
S
B
C
A
B

SET-UP INSTRUCTIONS
Form 169216 January 2009
5
Linkage Installation
9. Remove support (A) by removing nut (B).
10. Locate in hardware kit two carriage head
bolts, 3/4 x 4-1/2” long. Install bolts (C) in
tractor frame member between the engine
and caster wheels. NOTE: Hoses will have
to be moved to get the bolts in place.
11. If mounting on an M150 tractor, proceed
with steps 12 and 13. If mounting on an
M200 tractor, go to Step 14.
12. M150: Remove the outer bolt and nut from
the front engine mount at (D) on both left
and right sides. Retain nuts for reuse.
13. M150: Mount support (A) to tractor frame
with two 1/2 x 2-3/4 inch long hex head bolts
(F), flatwashers (under bolt heads) and nuts
(E). These bolts replace the engine mount
bolts (D) removed in step 12.
- From underneath, install a 3/4 x 3-1/2 inch
long hex head bolt (G) with flat washer (H)
under bolt head. Secure with flat washer,
lock washer and nut on top side.
- From top side, install a 3/4 x 5-1/2 inch
long hex head bolt (J) with flat washer (H)
under bolt head. Do not install nut on bolt
(J).
- Go to Step 16.
B
A
C
D
F E G H F E
J
A

SET-UP INSTRUCTIONS
Form 169216 January 2009
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14. M200: Remove four bolts (D) from the front
engine mounts, two on left side and two on
right side. Retain nuts for reuse.
15. M200: Mount support (A) to tractor frame
with four 1/2 x 2-3/4 inch long hex head
bolts (F), flatwashers (under bolt heads) and
nuts (E). These bolts replace the engine
mount bolts (D) removed in step 14. Note
that outer two bolts (F) are installed with
heads on topside and inner two bolts (F) are
installed with heads underneath.
- From underneath, install a 3/4 x 3-1/2 inch
long hex head bolt (G) with flat washer (H)
under bolt head. Secure with flat washer,
lock washer and nut on top side.
- From top side, install a 3/4 x 5-1/2 inch
long hex head bolt (J) with flat washer (H)
under bolt head. Do not install nut on bolt
(J).
16. Support linkage assembly with a forklift.
NOTE: Make sure fork is not lifting against
cylinder fitting. Align linkage with 4 bolts in
tractor frame. Mount linkage in the most
forward position (shown) if used with an R80
header and mount in the most rearward
position if used with A30/40 or D60 header.
Install four flatwashers, lock washers and
nuts at (K) and tighten
17. Lower linkage by hand by first pulling on
safety pin (M) on the LH side of linkage.
Remove plugs at end of lift cylinder hoses
(L) if needed to remove air from hoses.
D
E F
F
EF
F
J
A
G H
K
R80
A
30/40 & D60
LL
M

SET-UP INSTRUCTIONS
Form 169216 January 2009
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18. Cylinder pivot must be in the lower hole
(shown) for A30/40 or D60 headers and
upper hole for R80 headers. Move pin to
upper hole if used with R80.
Deck Installation
19. Remove 2X4 (A) by removing banding (B)
and discard.
20. Support deck with fork lift. Forks should be
inboard of shipping stand (C). Remove two
shipping stands (C) at front deck by
removing nut (D). Discard shipping stands.
Re-install nut (D) with washer (E). Washers
are supplied in hydraulic kit.
21. Remove shipping stand (F) at rear of deck
by removing two nuts (G) and (H) and
washers (J). Discard shipping stand and
washers. Retain nuts for re-use.
22. Remove shipping stand (K) by removing
wire (L). Discard shipping stand.
23. Deck is now ready to be assembled to the
linkage underneath the tractor. Position deck
on RH side of tractor.
24. Support deck with a floor jack or fork lift at
each end and position the deck pivot (M) in
to the linkage clevis (N). Make sure there is
a loose bushing inside the deck pivot.
D
C
Fork lift
E
K
L
A
B
B
F
G
J
H
R80
A30/40 & D60

SET-UP INSTRUCTIONS
Form 169216 January 2009
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25. Align the deck pivot with holes in clevis by
raising or lowering the floor jack and insert
shaft (P). At bottom install one regular hex
nut (H) and torque the nut to 250 ft-lbs. Then
install lock nut (G) and tighten against nut
(H). It is important that these nuts are
properly torqued. Add grease to grease
zerk (R).
26. Attach turnbuckle (Q) from linkage to deck.
Use outer pivot (shown) if used with A30/40
or D60 header and use inner pivot if used
with an R80 header.
27. Adjust turnbuckle (Q) length so the deck is
approximately 100 mm or 4” from the right
hand drive tire. The turnbuckle length
should be about 530 mm long for the R80
header and 630 mm long for the A30/40 or
D60 header. Note: The lift cylinder is single
acting and it is pressurized with the draper
drive circuit. Therefore when the deck is
setup for the R80 the tractor needs to be
running for the deck to be in its most forward
position. This adjustment can be fine-tuned
when the hydraulics setup is complete.
28. Raise backsheet (R) on deck and install gas
shock (S) in center hole with nut (T).
A
30/40 & D60
R80
Q
100 mm or 4”
S
T
R
S
T
P
H
G
M
N
R