MachineryHouse TZ Series User manual

OPERATION MANUAL
TZSeries
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CONTENTS
BriefIntroductionofOperationtheManual1
1. TechnicalData2
1.1Machinemark2
1.2Equipmentdata2
1.3Characteristicofnoiselevel4
1.4Dustemissionparameter4
1.5Operatingasperspecifiedrequirements4
2.Safety6
2.1Explanationofsymboland warning6
2.2Safetyprecautions6
2.3Safetymeasures7
2.4Risksstill exist12
2.5Safetyoperationofpanelsaw13
3.Transportation19
3.1Packing19
3.2Extentofsub-packing19
3.3Storageinintermediatelink 19
4.Assembly19
4.1Installationofpanelsaw19
4.2Installationofslidingtable20
4.3Electricalconnection20
4.4Electricaldiagram32-36
4.5Connectionofsuctionsystem21
5.InstallationofMachine21
6.AdjustmentofMachine23
6.1Adjustmentofsawblade24
6.2Replacementofsawblade24
6.3Listofsawbladeoptions25
6.4Settingofmainsawbladespeed26
6.5Lockofmovingtable26
6.6Mainswitch27
6.7Reactionofmotortooverload27
6.8Scoringsaw27
6.9Replacementofscoringsawblade28
7.Maintenance 29
8.Service31
9.Descriptionofservicesparepartsforcustomers31
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1
BriefIntroductionoftheOperationManual
Rightstocorrect
thetechnologies
anddatareserved!
Qualificationof
operator
Explanatorynotes
Rulesforaccident
prevention
Importantnotes
BriefIntroductionoftheOperationManual
Thedesignoftheproductsdeliveredtoyoumayvaryfromthis
OperationManualasaresultofretrofitbythemanufacturer;therefore
theseoperationinstructionscoveredbythisOperationManualarenot
necessarilyfitforacertainspecificmodel.
Takeoff thesafetydeviceandcheckplate,especiallythesawblade
coverandriving knifesafetycoverwill endangertheoperatorand
resultinaccident.
②Alloperatorsandrelevantpersonnelofthisbrandpanelsawmust
readcarefully, understandandcomplywiththisOperationManual.
③Werecommendreading thisOperationManualcarefullybeforeusing
themachine.Wewillnotberesponsibleforanydamageandadverse
effectduetonotcomplying withthisOperationManual.
Beforeusingthepanelsaw,theflowing pointsmustbecompliedwith:
onlytheoperatortrainedsubstantiallyandobtainedthequalificationcan
operatethepanelsaw.
ThisOperationManualcoverstheimportantinformationabouthowto
operatethepanelsawsafely,properlyandeconomically,complying with
thisOperationManualwillbehelpfultoavoiddanger,reduce repaircost
andidletimeandimprovethereliabilityandservicelifeofpanelsaw.
Usetheexistingregulationsforaccidentpreventionandenvironmental
protectionofthesatetosupplementthisOperationManual.Theplace
wherethisequipmentisoperatedmustbefurnishedwiththisOperation
Manual,everynewsubstituteofthisequipmentmustreadandcomply
withtherequirementsinthisOperationManual,forexample:
Operationincludessettingup,removing operating troubles,clearingoff
productionwaste,maintaining andclearingofftheoperatedandauxiliary
materials.
ThedetailsofthisOperationManualshallberead.
Attention:someparing sawdustmaybeleftwhenweconducttrialcut
beforedeliveryevenwithcleaning.
Allrightstocorrecttechnologiesreserved.
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1.TechnicalData
Fig. 1.1 Nameplateofequipment
Testsymbol
Manufacturer
Equipment:
1.Technicaldata
1.1Machinemark
Thenameplateonthemachineframeplaysa
roleasthemachinemarkandoffersimportant
parametersofthemachine.
Meaningsofthenameplatecontents
Thisequipmentisalsofurnishedwiththefollowing
certificationmarksmeetingtherequirementsofCEsoasto
satisfythebasicsafetyandhealth-protectionrequirementsin
theappendixtotheOperationManualof98/37/EGWasa
substitutefor89/392/EWG.
1.2 Equipmentdata
TZSeries
Table1:All SawBlades&Cutheight
Sawbladedia. (mm) 250 300 315
Sawbladeheight(mm) 0-55 0-80 0-87
Sawbladeheightat45 (mm) 0-38 0-56 0-60
PrecisionPanelSaw
Model:
Powerofmainsaw
motor: kw
Powerofscoring
sawmotor: kw
Mainsawspeed: /min
Scoringsawspeed: /min
Mainsawdia.: ∮mm
Scoringsawdia.: ∮mm
Netweightof
machine: kg
Dateof
Manufacture:
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Technicalparameters:
Mainsaw
Scoringsaw
Checkplate,
vert.&hor.
guiding rule,
sliding table
and
fixedtable
Suction
Environmental
requirement
Weight
Electric
equipment
Sawarbordia. (mm)
Angleofinclinationofsawblade( )
Numberofidling ofmainarbor(1/min)
Sawbladedia. (mm)
Sawarbordia. (mm)
Numberofidling ofmainarbor(1/min)
Fixedtable(mm)
Lengthofsliding table(mm)
Cutlength(mm)
Longitudinalcutlength(mm)
Cross cutwidth(mm)
Dia.ofconnectionsocketbelowtable
(mm)
Interfaceofsafetycover(mm)
Operatingtemperature(℃)
Maxrelativehumidity(%)
Donotplace theequipmentinexplosive
orerosiveenvironment.
Machineweight:
see nameplateofequipment
Voltage(V)+5%-10%,see nameplateof
equipment
Current(A), see nameplateofequipment
Frequency(HZ),see nameplateof
equipment
Motorpower,see nameplateof
equipment
30
0-45
4000-6000
120
20
8000
(3800/3700)(3200/3100)
(3000/2900)(2800/2700)
(2500/2400)(2200/2100)
(1600/1500)(1500/1400)
(1300/1200)
100
50
10-40
90, nofreezing
Itshallsavepoweraccordingto
thetechnicalparametersof
equipment.
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1.3Characteristicofnoiselevel
ThenoiseemissionlevelrestswiththesoundintensitylevelEN3746 or
EN11202 (calculatedbythecorrectingfactorK3ofA2intheappendixof
EN11204)basedonthesumofoperatingconditionscoveredbyISO7904.
Table5:Characteristicofnoiselevel
Soundintensity
level(dB)
Soundpressureemissionlevel
atworkingplace (dB)
Tool
IdleLWA=85
RunLWA=90 IdleLPA=79.1 RunLPA=88.2 Circularsawblade300×3.2×72 W2 n=4,030rpm
Material
Tool
PermissiblemeasurementerrorforspecificemissionlevelK=4dB(A)
Thesespecificvaluesareemissionlevelvalues,soisnotnecessarilythe
safetyworkinglevel.Becauseemissionisrelatedtotheemissionlevel,
thoughtheprotectivemeasureshavebeentakenfortheoperator,thenoise
maynotbenecessarilyloweredthoroughly.Thefactorsinworkplace that
affectnoiseemissionalsoincludethedurationofbeing inthenoisy
environment,indoorfeaturesandothernoisesources,suchastheemission
fromnearbyequipmentandnumberofequipment,orotherprocessing.
Nevertheless,theseparametersarestillhelpfulfortheoperatortoidentify
thenoiseconditionintheenvironmentwheretheequipmentis.
1.4Dustemissionparameter
Aspertheappendix4ofBG1739 DustEmissionStandard,theoperating
environmentofwoodworkingpanelsawbelongstotheonewithlowdust.
1.5Operatingasperspecifiedrequirements
MJ6132TSeriespanelsawhasanoperatingguidedevice thatisspecialfor
thecasesasfollows:
Longitudinalcuttingandcross cuttingarerunningwithatleaseone
horizontalbearingsurface,maxthickness ofverticalcutting85mm(it
isonlyfitfortheequipmentwithoutscoringsaw,verticalcutting
thickness ofequipmentwithscoringsawis80mm).
Itcanalsocutsolidwood,densityfireboard, shavingboard, cardboard,
plasticboard,organicglass plateandgypsumboard, etc.
Forothermaterialstobecut,suchasnon-ferrousmetalorsynthetic
materialmadeofplastics,therelevantmaterialsandsawbladeused
mustbeapprovedbythemanufacturer.
OurmanufacturerfurnishestheFREUD circularsawblademadeinItaly,
withmindiameterof250mm,maxdiameterof315mmandscoringsaw
blade120mm.
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Anyuseexceptthespecifiedcasesasabovementionedisnotcompliedwiththedesign
requirementandforanydamageasaresultofwhich,ourmanufacturerwillnotberesponsible
andanyriskofwhichisontheuser’sownaccount.
SawbladeHSS
Installationsite
Spareparts
Machineoperating
position
Whatdeservesspecialattentionisthatitisprohibitedtousehighalloy
&highspeedsteelsawblade(sawbladeHSS)andwide-mouthed
circularsaworwobblesaw.
Likewise,theequipmentisnotsuitabletobeinstalledintheopenor
workshopwithexplosivedanger,theoperationcompliedwithdesign
requirementsalsoincludefittingtheequipmentwithproperly-sized
suction&wastedischargesystem,complyingwiththeoperating
procedurespecifiedbythemanufacturer,aswellasabiding bythe
safetyregulationscoveredbytheOperationManualasforthe
maintenanceandrepairrequirements.
TZSeriespanelsawcanonlybeoperated,installedandmaintainedby
thepersonnelbeing familiarwiththeequipmentcharacteristicsand
understanding thedanger.Theresponsibilitiesforoperationand
maintenancemustbepinpointed.Themachinemustberepairedbyour
customerservice dept.
Abidebyrelevantregulationsonaccidentpreventionandgenerally-
recognizedsafetyregulations,aswell asindustrialhealth-protection
stipulation.
Ouroriginalsparepartistheonlyreplacementpartforthismachine;
themanufacturerwillnotguarantee anydamageasaresultof
non-originalpartandwillnotberesponsibleforanydamageasaresult
oftheuser’sownimprovementtotheequipmentwithoutauthorization.
Thepanelsawshallbeoperatedinthefollowingoperatingpositionwith
specifiedmethod:
Ontheleftofmoving tableinfrontofequipmentviewedfromfeed
direction(positionofmainoperator).
Whenthelongitudinalcuttingcheckplateisused,itisontherightof
thesliding tableonthecross cuttingendofequipment
Anypersontoremovetheworkpiece muststandontherightcross
cuttingendofequipmentandafterextensiontableandshallnotstand
inthepassing area ofmoving tableatanytime.
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2. Safety
Warning
2. Safety
2.1Explanationofsymbolandwarning
Operationsafetysymbol
ThissymbolisoftenseeninallmaterialsaboutsafetyofthisOperation
Manual.Thereisthedangerofinjuryandtolifeatanytimeintheplace
wherethissymbolis.Thematerialsaboutoperationsafetyshall bepassed
tootheroperators.BesidestheregulationsonsafetyinthisOperation
Manual,othercommonstipulationsonsafetyandaccidentpreventionalso
shall beabidedby.
Thiswarning symbolappearsintheplacewherespecialattentionshallbe
paidtointhisOperationManualsoastoensurethatthecorrectoperating
procedurestipulatedintheManualcouldbecompliedwithandpreventing
dangerordamagetothemachine.
2.2Safetyprecautions
Allequipmenttools,especiallythewoodworkingmachineryfedmanually,
allwillcauseacertaindangerifnotoperatedproperly,therefore,itis
requiredtocomplywiththesafetyprecautionsand otherindustrialsafety
stipulationsandrequirementssummarizedinthischapterforever.
Regulationsonaccidentprevention:
Beforeoperation,ensurethesafetyandoperatingfacilitiesareinstalled
properlywithoutanydamage.
Beforereplacing sawblade,removing troubleandrepairing,ensurethe
powersupplyhasbeenswitchedoffanditisnecessarytolockthemain
powersupplywithlockforpreventingaccident.
Itisonlyallowedtousethesawbladeandgrooving sawbladesupplied
bythemanufacturer.
Wearclose-fittingworkclothes,anddonotwearring,braceletorwrist
watch.
Theworkplace shallbeclean, skidproofandhasgoodillumination.
Donotcutoverlargeortoosmallworkpiecethatexceedsthe
equipmentcharacteristics.
Standoutofthebounce area ofsawbladesideandworkpiece when
operatinganddonotstandinmiddleofsawblade.
Removetheloosemattersaroundsawbladebeforestartingthe
machine.
Cuttingshallnotbestarteduntilthesawbladeup tofullspeed.
Usesafetycoverforever!
Exceptcross-cuttinglongandthinwoodintopieces,theriving knife
shall beusedforeverandtheriving knifeshallnotbethickerthanthe
cutwidthandthinnerthanthemainsawblade.
Whencross-cuttinglongandthinwoodintopiecescutting,usethe
anti-bounce device,suchasfixitinthesliding tablegroovewithstriker
plateagainstmoving.Aftercross-cuttinglongand thinwoodintopieces,
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remounttheriving knifeandsafetycoverimmediately.
Whennarrowwoodiscutlongitudinally, theplanershallbeused.
Forthepurposeofavoiding thecutwoodfrombeingbroughtupward
andbouncedoutbytheuprising toothring,anoffsettingwedgemaybe
usedforinstance.
Donotcutroundlogwithsawusing standardfeedauxiliarydeviceor
checkplate.
Fixtheworkpieceonthesliding tablewithstrikerplatewhen
trimming.
Whenusing feeddevice,itatleaseneedstousethelongitudinalknife
astheanti-bouncedevice.
Wornandtornsliding tablestripshallbereplacedpromptly.
Donotusewobblesaworcuttingdevice.
Wearhearingprotectionwhenoperatingbecausethenoiseinwork
place ismorethan85dB(A).
Thesawdustproducedincuttingmayaffectthesightlineandbealso
harmfultohealth,sothetwodustcollectoropeningsofsawshallbe
connectedwiththesuctionsystem.Whenthesuctionforce isnot
enough,nooperationshall bedone,andpropermeasuresmustbetaken
toensurewhentheequipmentisstarted,thesuctionsystemalsois
started.
Onlyqualifiedelectriciancanoperatetheelectricalequipmentofthe
machine.
Cleantheequipmentperiodically,especiallythesawbench,sliding
tableandcheckplate,whichisanimportantsafetyfactory,andbefore
operationstart,itmustbeensuredthattheequipmentcannotbestarted
withoutcause.
2.3Safetymeasures
Ourpanelsawisdevelopedandmanufacturedaccordingtothenational
standardandEuropeanCEStandard “WoodworkingMachinerySafety,
CircularSawPartI,CircularSawMachinewithandwithoutSliding
Table”,inthestageofdesign,wepaidgreatattentiontocreatingideal
operatingconditions,coveringsafetyofvariousmachineryandelectrical
equipmenttoisolatingnoiseandloweringdustemission.
Themachineisequippedwithnecessaryprotectivedevicesoastoavoid
theriskswithrespecttodesignthataredifficulttoremoveinoperation,
including:
Theparallelsafetycoverontopisbothavailableat45 and90 soas to
covertheupperpartofsawbladesoundlyandpreventanydangerin
cutting.
Therearetworiving kniveswithdiameterbetween250mm and315mm
soastoavoidtheworkpiece frombouncing backwhencuttingis
jammed.
Thelongitudinalcuttingcheckplatehasanadjustablecheckplatethat
canbedrawnbacksoastolongworkpiece frombeing blocked
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betweenthecheckplateanduprising toothring,ormaybereplaced
withalowguidecheckplatesothattherecouldbeappropriatespace to
lowertheuppersafetycovertotheworkpiece positionwhencutting
narrowandflatworkpiece.
Interlockthedoorsonmachinebodyelectricallysoastoreplace belt,
whenthedooropen,donotstartthemachine,whenthemachine
operating, switchoff themotorassoonas theplateguardopens.
Nomatterhowmanyisthesawbladediameterandspeed,once the
machineisswitchedoff,theautomaticbrakewillstopthesawblade
within10 seconds(equipmentofelectromagneticbrakewithCE
standard).
Withrespecttooptimizing environment,themachinehasreasonable
layout,themachinecanbeoperatedeasilyonbothsideofsliding table,
theoperatingpanelcanbeadjustedtothepositionofsightline,andall
emergency-stopbuttonsontheoperationpanelcanswitchoff all
motorspromptlyandsafely.
2.3.1Mountingsafetycoveronrivingknife
Forthepurposeofkeepingthesawbladeonthesawbench,we
recommendedseparatedadjustableprotectivedevice.
2.3.1.1Mountingsafetycover
Longitudinalcuttingknifeforhiddencut
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