MachineryHouse S707 Parts list manual

S707
SL-100
SLOTTING MACHINE
INSTRUCTION & PARTS MANUAL
14-11-11

OPERATION MANUAL FOR SLOTTING HEAD
1. USAGE
The slotting head can be widely used for slotting internal and external keyways, spline cutting and
machining odd shapes etc.
2. ITS CONSTRUCTION AND OPERATION INSTRUCTION.
A. The slotting head is driven by 0.25kw motor. The reciprocal movement is realized by a pair of 6 step
triangle pulley, worm and worm gear through an eccentric block.
B. Dial on the slotting head is used to adjust Stroke of slotting tube.
C. 60-350 shown on nameplate stands for its stroke per minute.
D. Machining range is 0-100mm slotting head stroke.
E. Machine oil is required before operation.
F. Suitable travel for cast iron, brass, aluminum, plastic is 120 strokes per minute
60 or 70 strokes per minute for steel.
3. SPEED CHANGE
Speed change is achieved by Vee belts
ensure machine is isolated from the power before opening Vee belt lid and changing speed range
Close lid and screw Shut.
SPEED CHART IN STROKES/MIN
S1
S2
S3
S4
S5
S6
60
85
120
170
245
350
MOTOR

4. STROKE ADJUSTMENT
Ensure machine is unplugged from Power Supply
Open Vee belt cover and turn pulleys manually to get ram stroke in Center of the stroke.
Undo the nut on front dial as needed, The Dial will come with it and disengage the fixed pin in the dial
from the hub.
Spin the front dial to set the stroke length as needed and retighten the front nut, re-pining the front dial to
the hub.
Lock firmly.
Carefully rotate front pulley manually to ensure the tooling will not crash into the table or workpiece etc .
Shut Vee belt cover and screw shut.
Nut
Front Dial
Fixed Hub

SLOTTING HEAD

SLOTTING HEAD PARTS
No.
Qty.
Code
Name
No.
Qty.
Code
Name
1
1
X6325 -3011
slotting head
30
1
80 -105 -12
seal ring
2
1
X6325 -3304
housing cover
31
1
2306
bearing
3
1
X6325 -3022
adjust plate
32
1
X632 5-3013
Cover
4
1
motor
33
2
7204AC
bearing
5
1
motor pulley
34
1
X6325 -3116
washer
6
1
slotting connector
35
1
X6325 -3117
washer
7
1
X6325 -3014
eccentric block
36
1
20
lock washer
8
1
X6325 -3019
joint rod
37
1
M20X1.5
nut
9
1
X6325 -3020
rod
38
1
20 -35 -07
seal ring
10
1
X6325 -3018
gi strip
39
3
M4X10
screw
11
1
X6325 -3112
Cover
40
1
6X56
key
12
1
322022
bearing
41
1
pulley
13
1
rack
42
1
8X20
key
14
3
M4X8
screw
43
1
V-belt
15
1
gear
44
2
X6325 -3201
plate
16
1
X6325 -3106
wa sher
45
18
4X10
screw
17
1
261420
bearing
46
1
X6325 -3114
retaining ring
18
1
X6325 -3109
pin shaft
47
1
X6325 -3015
cover
19
1
X6325 -3123
bracket
48
2
7205AC
bearing
20
4
M6X10
screw
49
1
X6325 -3102
washer
21
1
X6325 -3113
Cutter saddle
50
1
X6325 -3103
washer
22
1
X6325 -3111
Cutter saddle body
51
1
X6325 -3016
bearing cover
23
1
X6325 -3124
Pin
52
1
X6325 -3101
washer
24
6
M6X12
Screw
53
1
seal ring
25
1
X6325 -3012
Transmission
box
54
1
25
lock washer
26
1
X6325 -3023
drive shaft
55
1
M25X 1.5
nut
27
1
X6325 -3118
worm shaft
56
3
M6X16
screw
28
1
X6325 -3301
worm gear
57
3
M6X25
screw
29
1
X6325 -3108
sleeve
58
1
5X10
key

No.
Qty.
Code
Name
No.
Qty.
Code
Name
59
1
X6325 -3017
travel adjuster
88
2
M8
Nut
60
1
X6325 -3120
travel dial
89
4
M6X12
Screw
61
1
5X12
pin
90
3
M8*100
Screw
62
1
4X16
key
91
1
Ventilation
plate
63
1
M10
nut
92
2
M4*8
Screw
64
1
X6325 -3303
housing cover
65
1
X6325 -3205
plate
66
1
handle knob
67
2
4X20
pin
68
1
oil cup
69
1
16
oil pointer
70
1
choke plug
71
1
adjust screw
72
1
X6325 -3104
Spring
73
1
M8X20
Screw
74
1
M4X8
Screw
75
3
M8X12
Screw
76
1
X6325 -3202
Plate
77
1
M5X10
Screw
78
1
X6325 -3204
Cover
79
1
rubber washer
80
4
M3X6
Screw
81
4
M12X80
Bolt
82
4
12
Washer
83
3
M16X50
T-bolt
84
3
16
Washer
85
3
M16
Nut
86
2
X6325 -3326
Bolt
87
2
8
Washer

Certificate of Inspection
for
VERTICAL SLOTTER
Dispatch No.：

The machine has been qualified and may be permitted to
dispatch
Head of inspection depart Date
Director Date

ACCURACY TEST FOR
VERTICAL SLOTTER
Total 2
P1
No.
Checking items
Toleranc e
Error teste d
G1
The flatness of worktable surface
0.025 for
any tested
length 200
Max 0.08
G2
Squareness of worktable longitudinal movement to cross
movement
0.04/300
G3
Parallelism of worktable longitudinal movement to the
base T-slot
0.05
G4
Parallelism of worktable
movement to worktable surface
a 0.02 for
any 100
testing
length
b 0.03 for
any 300
testing Max
0.06

ACCURACY TEST FOR
VERTICAL SLOTTER
Total 2
P2
No.
Checking items
T o l e r a n c e
Error teste d
G7
Squareness of slotting head
vertical movement to worktable surface
a 0.05/100
b 0.05/100

General Machinery Safety Instructions
1. Read the entire Manual before starting
machinery. Machinery may cause serious injury if
not correctly used.
2. Always use correct hearing protection when
operating machinery. Machinery noise may cause
permanent hearing damage.
3. Machinery must never be used when tired, or
under the influence of drugs or alcohol. When
running machinery you must be alert at all times.
4. Wear correct Clothing. At all times remove all loose
clothing, necklaces, rings, jewelry, etc. Long hair
must be contained in a hair net. Non-slip protective
footwear must be worn.
5. Always wear correct respirators around fumes
or dust when operating machinery. Machinery
fumes & dust can cause serious respiratory illness.
Dust extractors must be used where applicable.
6. Always wear correct safety glasses. When
machining you must use the correct eye protection
to prevent injuring your eyes.
7. Keep work clean and make sure you have good
lighting. Cluttered and dark shadows may cause
accidents.
8. Personnel must be properly trained or well
supervised when operating machinery. Make
sure you have clear and safe understanding of the
machine you are operating.
9. Keep children and visitors away. Make sure
children and visitors are at a safe distance for you
work area.
10. Keep your workshop childproof. Use padlocks,
Turn off master power switches and remove start
switch keys.
11. Never leave machine unattended. Turn power off
and wait till machine has come to a complete stop
before leaving the machine unattended.
12. Make a safe working environment. Do not use
machine in a damp, wet area, or where flammable
or noxious fumes may exist.
13. Disconnect main power before service
machine. Make sure power switch is in the off
position before re-connecting.
14. Use correct amperage extension cords.
Undersized extension cords overheat and lose
power. Replace extension cords if they become
damaged.
15. Keep machine well maintained. Keep blades
sharp and clean for best and safest performance.
Follow instructions when lubricating and changing
accessories.
16. Keep machine well guarded. Make sure guards
on machine are in place and are all working
correctly.
17. Do not overreach. Keep proper footing and
balance at all times.
18. Secure workpiece. Use clamps or a vice to
hold the workpiece where practical. Keeping the
workpiece secure will free up your hand to operate
the machine and will protect hand from injury.
19. Check machine over before operating. Check
machine for damaged parts, loose bolts, Keys and
wrenches left on machine and any other conditions
that may effect the machines operation. Repair and
replace damaged parts.
20. Use recommended accessories. Refer to
instruction manual or ask correct service officer
when using accessories. The use of improper
accessories may cause the risk of injury.
21. Do not force machinery. Work at the speed and
capacity at which the machine or accessory was
designed.
22. Use correct lifting practice. Always use the
correct lifting methods when using machinery.
Incorrect lifting methods can cause serious injury.
23. Lock mobile bases. Make sure any mobile bases
are locked before using machine.
24. Allergic reactions. Certain metal shavings and
cutting fluids may cause an ellergic reaction in
people and animals, especially when cutting as the
fumes can be inhaled. Make sure you know what
type of metal and cutting fluid you will be exposed
to and how to avoid contamination.
25. Call for help. If at any time you experience
difficulties, stop the machine and call you nearest
branch service department for help.
Machinery House
requires you to read this entire Manual before using this machine.

Slotting Machine Machine Safety Instructions
1. Maintenance. Make sure the Slotting Machine is
turned off and disconnect from the main power
supply and make sure all moving parts have come to
a complete stop before any inspection, adjustment
or maintenance is carried out.
2. Slotting Machine Condition. Slotting Machine
must be maintained for a proper working condition.
Never operate a Slotting Machine that has low oil
levels, damaged or worn parts. Scheduled routine
maintenance should performed on a scheduled
basis.
3. Tool Condition. Never operate a Slotting Machine
with a damaged or badly worn tooling. Replace if
required.
4. Hand Hazard. Keep hands and fingers clear from
moving parts. Serious injury can occur if hand or
finger tips come between slotter.
5. Glasses. Always wear approved safety glasses when
using this machine.
6. Authorized and trained personnel. The machine
must be operated by authorized and trained
personnel.
7. Avoiding Entanglement. Remove loose clothing,
belts, or jewelry items. Never wear gloves while
machine is in operation. Tie up long hair and use the
correct hair nets to avoid any entanglement with the
shearing blades or moving parts.
8. Power outage. In the event of a power failure during
use of the machine, turn off all switches to avoid
possible sudden start up once power is restored.
9. Work area hazards. Keep the area around the
Slotting Machine clean from oil, tools, objects &
chips. Pay attention to other persons in the area and
know what is going on around the area to ensure
unintended accidents. The working area of the
machine must be properly lit up.
10. Guards. Do not operate Slotting Machine without
the correct guards in place. Necessary guards
protect you from injuries by slotter’s moving parts.
11. Warning Labels. Take note of any warning labels
on the machine and do not remove them.
12. Secure Material. During the slotting process, the
workpiece must be held firmly in the chuck.
13. Emergency stop. Use the emergency stop button
in case of any emergency.
14. Level machine. Level the machine on a flat
concrete surface by using a spirit level.
15. Hearing protection and hazards. Always wear
hearing protection as noise generated from
machine and workpiece can cause permanent
hearing loss over time.
16. Call for help. If at any time you experience
difficulties, stop the machine and call you nearest
branch service department for help.
Machinery House
requires you to read this entire Manual before using this machine.