MachineryHouse SW4000 User manual

INSTRUCTION MANUAL
SW4000
Carmar Digital Readout
SW4000

SW4000 USER’S MANUAL
VER5.13 1
Contents
Chapter 1. INTRODUCTION.................................................................................................3
1.1 Front Panel.............................................................................................................3
1.2 Back Panel..............................................................................................................4
1.3 Description of Key Function..................................................................................5
1.4 Interface..................................................................................................................7
1.5 Coordinate System .................................................................................................8
Chapter 2. BASIC OPERATION............................................................................................9
2.1 Power on.................................................................................................................9
2.2 Zeroing...................................................................................................................9
2.3 Preset Data to Designated Axis............................................................................10
2.4 Toggle display unit between mm and inch...........................................................11
2.5 Mid-point Calculation..........................................................................................11
2.6 Set the Shrinkage Mode.......................................................................................12
2.7 Absolute / Incremental / 1000 groups SDM ........................................................13
2.8 Clear All SDM Datum..........................................................................................14
2.9 Search the Absolute Reference Point of Scale (RI) .............................................15
2.10 Clear the Error message .......................................................................................16
2.11 Lathe Function .....................................................................................................16
2.12 Filter display value...............................................................................................17
Chapter 3 1000 groups SDM coordinate...............................................................................18
3.1 Zeroing at the Current Point.................................................................................18
3.2 Preset datum of SDM Coordinate ........................................................................20
Chapter 4 SPECIAL FUNCTION.........................................................................................22
4.1 Bolt Hole Circle ...................................................................................................22
4.2 Bolt Hole Line......................................................................................................24
4.3 ARC Processing...................................................................................................26
4.4 Slope Processing..................................................................................................30
4.5 Auto Edge Detection............................................................................................33
Chapter 5. EDM....................................................................................................................35
5.1 Setting EDM Parameters......................................................................................36
5.2 EDM machining...................................................................................................37
5.2.1 Example for Mode 1 with Plus Depth..................................................................37
5.2.2 Example for Mode 1 with Minus Depth ..............................................................38
5.2.3 Example for Mode 2.............................................................................................40
5.2.4 Example for Mode 3.............................................................................................41
5.2.5 Example for Mode 4 with Minus Depth ..............................................................42
5.2.6 Example for Mode 6.............................................................................................44
5.2.7 Example for Mode 7.............................................................................................45
5.3 Combination of BHC: BHL and EDM Function .................................................47
Chapter 6 CALCULATOR FUNCTION ............................................................................49
6.1 Enter and exit Calculator Function ......................................................................49
6.2 Calculating Example............................................................................................49
6.3 Transferring the Calculated Results to Selected Axis..........................................49
6.4 Transferring the Current Display Value in Window to Calculator.......................50
Chapter 7 INITIAL SYSTEM SETTINGS...........................................................................51
7.1 Enter/Exit Initial System Settings........................................................................51

SW4000 USER’S MANUAL
2 VER5.13
7.2 Setting the type of DRO.......................................................................................52
7.3 Setting Positive Direction for Counter.................................................................52
7.4 Setting Linear Compensation...............................................................................53
7.5 Toggle Between R/D Display Mode....................................................................55
7.6 Setting Z axis Dial................................................................................................56
7.7 Setting the Resolution of Scale............................................................................57
7.8 Setting Relay Mode..............................................................................................58
7.9 Setting the EDM Mode ........................................................................................59
7.11 Enable / Disable ERROR Signal..........................................................................60
7.12 Setting Shrinkage Ratio........................................................................................61
7.13 Enable/Disable EDM Depth Compensation.........................................................61
7.14 Setting the Slope Machining Parameter...............................................................62
7.15 Setting Lathe Mode..............................................................................................63
7.16 Setting RI MODE.................................................................................................63
7.17 Enable/Disable Edge Detection............................................................................64
7.18 Toggle between Linear Scale and Rotary Encoder ..............................................65
7.19 Step Mode of ARC...............................................................................................65
7.20 Angle Display Mode............................................................................................66
7.21 Angle display type................................................................................................67
7.22 Load default setup................................................................................................67
Chapter 8 TROUBLES HOOTING ......................................................................................70

SW4000 USER’S MANUAL
VER5.13 3
Chapter 1 Brief Introduction
1.1 Front Panel
SW4000-2:
SW4000-3:.
Axis
Selection
INC/ABS
Switch SDM
Switch
ARC Type
Y-Zero
55 66 77 88
11 22 33 44
X-Zero
X/Y-window Lathe
Function Temparary
Quit
EnterCentrial
Finding Clearing
AC π
-1
N
O
ENTER
Shrinkage
RI
Finding
Inch/Metric
Switch
Calculator
Item
Selection
Shift
Slope
ARC BHC BHL
Message-
window
SW4000
ar
ar
Axis
Selection
INC/ABS
Switch SDM
Switch
ARC Type
Z-Zero
Y-Zero
55 66 77 88
11 22 33 44
X-Zero
X/Y/Z-
window Lathe
Function Temparary
Quit
EnterCentrial
Finding Clearing
AC π
-1
N
O
ENTER
Shrinkage
RI
Finding
Inch/Metric
Switch
Calculator
Item
Selection
Shift
Slope
ARC BHC BHL
Message-
window
SW4000
arar

SW4000 USER’S MANUAL
4 VER5.13
SW4000E:
1.2 Back Panel
SW4000
ar
ar
Y0
Z0
INC
ABS 0
999
X0
X
Y
Z
π
ENTERAC
Y
X
Z7
1
2
0
4
INCH
MM
RI
1
H
-1
Tan
98
5 6 -1
Cos
N
2 3
O
-1
Sin
-1
Axis
Selection
INC/ABS
Switch SDM
Switch
Z-Zero
Y-Zero
X-Zero
X/Y/Z-
window Temparary
Quit
Enter
Centrial
Finding Clearing
Shrinkage
RI Finding
Inch/Metric
Switch
Calculator
Item
Selection
Shift
EDM
RUN
EDM
DEEP BHC BHL
Message-
window