MADVAC PS300 Manual

Print date 07/11/06
Operator’s
Guide
PS300
Compact
Pedestrian Sweeper
Part No 66473-OG
Revision Level 06
General Arrangement 1
Controls 2
Operation 3
Optional Equipment 4
Chapter not used 5
Routine Maintenance 6

Foreword 1
PS300 Operator’s Guide
Foreword
Congratulations on your choice of a Madvac PS300 Pedestrian sweeper to complement
your litter collection operation. This sweeper has been designed and manufactured to
meet the needs of a discriminating buyer for the vacuum collecting of litter.
Safe, efficient and trouble free operation of your Madvac Pedestrian sweeper requires
that you and anyone else who will be operating or maintaining the machine, read and
understand the safety, operation, maintenance and troubleshooting information contained
in the Operator's Manual.
This manual is applicable to all Model PS300 machines built by Allianz Madvac Inc. Use
the Table of Contents or Index as a guide when searching for specific information.
Keep this manual handy for frequent reference and to pass on to new operators or own-
ers. Call your Madvac dealer if you need assistance or information.
OPERATOR ORIENTATION - The directions left, right, front and rear, as mentioned
throughout this manual, are as seen from the Operator's position and facing in the direc-
tion of travel.

Foreword 2
PS300 Operator’s Guide
It is important that only Genuine Madvac Spare Parts are used when servicing and main-
taining the sweeper. This is especially important for consumables (filters, brooms, etc.),
as the use of non-genuine parts may cause premature failure and invalidation of warranty.
When carrying out maintenance or part replacement, additional explanatory illustrations
can be found in the Parts Section, which shows and lists hardware, and availability of
spares with the orientation and positions of the various components.
Warnings, Cautions and Notes used in this manual
All copyrights and rights reserved. The reproduction, distribution and utilization of this
document as well as the communication of its contents to others without express authori-
zation is prohibited. Offenders will be held liable for the payment of damages. All rights
reserved in the event of the grant of a patent, utility model or design.
Every endeavour has been made to ensure that the information contained in this Opera-
tors Guide is correct, but due to continuous product development, the Company reserves
the right to alter its contents without notice. This document should not be interpreted as
being part of a formal contract.
For further information and enquiries please contact:
Symbol Heading Significance
WARNING Indicates an imminently hazardous situation that, if not
avoided, will result in death or serious injury. The use of
this symbol is limited to the most extreme situations, typi-
cally for machine components, which for functionality
cannot be guarded.
CAUTION Indicates a potentially hazardous situation that, if not
avoided, could result in death or serious injury. This
includes hazards that are exposed when guards are
removed. This symbol may also be used to alert against
unsafe practices.
NOTE Indicates supplementary information useful for the effi-
cient operation and maintenance of the unit, while not
normally presenting any safety hazards.
Allianz Madvac Inc.
4651 Schaefer Ave.
Chino, CA 91710
USA
1690 Eiffel, Boucherville,
Quebec J4B 7W1
Canada
Toll-Free 1-866-462-3822
Tel.: [phone]
Fx.: 1 [phone]
EMail: [email protected]
Web: www.madvac.com

Foreword 3
PS300 Operator’s Guide
INTERNATIONAL SYMBOLS
Conforming to ISO 3767
Graphical symbols are used to indicate the water, fuel and hydraulic oil tank filler ports
and air cleaner servicing instructions.
Their location and descriptions are shown below.
1. Water tank filler ports
2. Hydraulic oil tank filler
3. Fuel tank (diesel) filler
4. Engine air cleaner instructions. Use only genuine Madvac replace-
ment air cleaner elements and refer to Chapter 6 of this guide for
servicing recommendations.

Foreword 4
PS300 Operator’s Guide
Safety Symbol Descriptions
Safety alert symbol
Read Operator’s Guide
Keep clear of brushes
Release radiator cap carefully when hot to avoid scalding
Keep at least 3 feet (1 meter) away from the machine
Wear hearing protection when working in this area

Foreword 5
PS300 Operator’s Guide
SAFETY
YOU are responsible for the SAFE operation and maintenance of your MADVAC.
YOU must ensure that you and anyone else who is going to operate, maintain or work
around the MADVAC be familiar with the operating and maintenance procedures and
related SAFETY information contained in this manual. This manual will take you step-by-
step through your working day and alerts you to all good safety practices that should be
adhered to while operating the Vacuum.
Remember, YOU are the key to safety. Good safety practices not only protect you but
also the people around you. Make these practices a working part of your safety program.
Be certain that EVERYONE operating this equipment is familiar with the recommended
operating and maintenance procedures and follows all the safety precautions. Most acci-
dents can be prevented. Do not risk injury or death by ignoring good safety practices.
• The Madvac PS 300 is intended for use as a suction and sweeping vehicle only. The
vehicle must not be used for any other purpose than that described. The vehicle can
cause serious injury if utilized improperly. The vehicle must not be used for sweeping
explosive powders, explosive or corrosive materials, flammable liquids or any other
hazardous substances.
• MADVAC owners must give operating instructions to operators or employees before
allowing them to operate the Vacuum, and at least annually thereafter per OSHA reg-
ulation 1928.57. The most important safety device on this equipment is a SAFE oper-
ator. It is the operator's responsibility to read and understand ALL Safety and
Operating instructions in the manual and to follow these. All accidents can be
avoided.
• A person who has not read and understood all operating and safety instructions is not
qualified to operate the machine. An untrained operator exposes himself and bystand-
ers to possible serious injury or death.
• Do not modify the equipment in any way. Unauthorized modification may impair the
function and/or safety and could affect the life of the equipment.
• Think SAFETY! Work SAFELY!
General Safety
1. Read and understand the Operator's Manual and all safety signs before operating,
maintaining adjusting or unplugging the Madvac.
2. Only trained competent persons shall operate the machine. An untrained operator is
not qualified to operate the machine.
3. Have a first-aid kit available for use should the need arise and know how to use it.
4. Do not allow riders.

Foreword 6
PS300 Operator’s Guide
5. Have a fire extinguisher available for use should the need arise and know how to use
it.
6. Wear appropriate protective gear. This list includes but is not limited to:
• A hard hat
• Protective boots with slip resistant soles
• Protective goggles
• Heavy gloves
• Hearing protection
•FilterMask
7. Place all controls in neutral, stop engine, set park brake, remove ignition key, and wait
for all moving parts to stop before servicing, adjusting, repairing or unplugging.
8. Wear appropriate hearing protection when operating for long periods of time.
9. Review safety related items with all personnel annually.
Operating Safety
1. Read and understand the Operator's Manual and all safety signs before operating,
servicing, adjusting or unplugging.
2. Do not allow riders on the machine during operation or transport.
3. Install and secure all guards and shields before starting or operating.
4. Place all controls in neutral, stop engine, set park brake, remove ignition key, and wait
for all moving parts to stop before servicing, adjusting, repairing or unplugging.
5. Be sure all controls are in neutral before starting.
6. Clear the area of all bystanders' front and back, especially small children, before start-
ing or emptying the container.
7. Keep all hydraulic components clean and in good repair.
8. Wear proper eye and hand protection when searching for a high-pressure hydraulic
leak. Use a piece of wood or cardboard as a backstop.
9. Maintain a safe speed when making sharp corners or going over rough, uneven ter-
rain.
10. Clean the lights, mirrors and the flashing strobe before operating or transporting.
11. Always use warning flashers when operating.
12. Wear appropriate hearing protection when operating for long periods of time.
13. Use flashers when emptying trash.
14. Review safety instructions with all operators annually.

Foreword 7
PS300 Operator’s Guide
Hydraulic Safety
1. Make sure that all components in the hydraulic system are kept in good condition and
are clean.
2. Replace any worn, cut, abraded, flattened or crimped hoses and metal lines.
3. Relieve pressure before working on hydraulic system.
4. Do not attempt any makeshift repairs to the hydraulic lines, fittings or hoses by using
tape, clamps or cements. The hydraulic system operates under extremely high pres-
sure. Such repairs will fail suddenly and create a hazardous and unsafe condition.
5. Wear proper hand and eye protection when searching for high-pressure hydraulic
leaks. Use a piece of wood or cardboard as a backstop instead of hands to isolate
and identify a leak.
6. If injured by a concentrated high-pressure stream of hydraulic fluid, seek medical
attention immediately. Serious infection or toxic reaction can develop from hydraulic
fluid piercing the skin surface.
7. Before applying pressure to the system, make sure all components are tight and that
lines, hoses and couplings are not damaged.
Maintenance Safety
1. Review the Operator's Manual and all safety items before working with, maintaining or
operating the Madvac.
2. Place all controls in neutral, stop engine, set park brake, remove ignition key, and wait
for all moving parts to stop before servicing, adjusting, repairing or unplugging.
3. Follow good shop practices:
• Keep service areas clean and dry
• Be sure electrical outlets and tools are properly grounded
• Use adequate light for the job at hand.
4. Before applying pressure to hydraulic system make sure that all connections are tight
and that all hoses and fittings are in good condition.
5. Keep hands, feet, clothing and hair away from all moving and/or rotating parts.
6. Clear the area of bystanders, especially children, when carrying out any maintenance
and repairs or making any adjustments or emptying.
7. Do not attempt any adjustment or maintenance to any system of the machine when
the machine is in motion.
8. Make sure that all guards and shields are properly installed and secured before oper-
ating the machine.

Foreword 8
PS300 Operator’s Guide
9. Securely support the machine using blocks or safety stands before working beneath it
or changing tires.
10. Store and transfer fuel, solvents, cleaners or any flammable liquids only in safety
standard approved containers.
Transport Safety
1. Read and understand all the information in the Operator's Manual regarding safety
and operating procedures before using the Madvac.
2. Always travel at a safe speed. Use extra caution when going around corners and
when meeting traffic.
3. Make sure the flashing strobe and all the lights and reflectors that are required by the
local highway and transport authorities are in place, are clean and can be seen clearly
by all overtaking or oncoming traffic, and by bystanders.
4. Do not allow riders on any part of the machine during either field operation or road
and highway travel.
5. Always use hazard warning flashers and the rotating beacon on the Madvac when
transporting unless prohibited by law.
Tire Safety
1. Failure to follow proper procedures when mounting a tire on a wheel or rim can pro-
duce an explosion, which may result in serious injury or death.
2. Do not attempt to mount a tire unless you have the proper equipment and experience
to do the job.
3. Have a qualified tire dealer or repair service perform required tire maintenance.
Storage Safety
1. Store unit in an area away from human activity.
2. Do not permit children to play on or around the stored vacuum.
Refueling Safety
1. Handle fuel with care. It is highly flammable.
2. Allow engine to cool for 5 minutes before refueling. Clean up spilled fuel before
restarting engine.
3. Do not refuel the machine while smoking or when near open flame or sparks.
4. Fill fuel tank outdoors.
5. Prevent fires by keeping machine clean of accumulated trash, grease and debris.

Foreword 9
PS300 Operator’s Guide
Battery Safety
1. Keep all sparks and flames away from batteries, as gas given off by electrolyte is
explosive.
2. Avoid contact with battery electrolyte: wash off any spilled electrolyte immediately.
3. Wear safety glasses when working near batteries.
4. To avoid electrolyte loss, do not tip batteries more than 45 degrees.
5. To avoid injury from spark or short circuit, disconnect battery ground cable before ser-
vicing any part of electrical system.
Safety Signs
1. Keep safety signs clean and legible at all times.
2. Replace safety signs that are missing or have become illegible.
3. Replaced parts that displayed a safety sign should also display the current sign.
4. Safety signs are available from your distributor or the factory.
How to Install Safety Signs
• Be sure that the installation area is clean and dry.
• Decide on the exact position before you remove the backing paper.
• Remove the smallest portion of the split backing paper.
• Align the sign over the specified area and carefully press the small portion with the
exposed sticky backing in place.
• Slowly peel back the remaining paper and carefully smooth the remaining portion of
the sign in place.
• Small air pockets can be pierced with a pin and smoothed out using the piece of sign
backing paper.

Foreword 10
PS300 Operator’s Guide
Sign-Off Form
Madvac International Inc. follows the general Safety Standards specified by the Society of
Automotive Engineers (SAE) and the Occupational Safety and Health Administration
(OSHA). Anyone who will operate or maintain the Madvac pedestrian sweeper must read
and clearly understand all the safety, operating and maintenance information presented in
this manual.
Do not operate or allow anyone else to operate this equipment until this manual has been
fully reviewed. Review the information in this manual annually before the start of each
season.
We recommend periodic reviews of safety information and operating instructions for all of
your equipment. We believe that an untrained operator is unqualified to operate this
machine.
A sign-off form is provided for your record keeping to show that all personnel who will be
working with the equipment have read and understand the information in the Operator's
Manual and have been instructed in the operation of the equipment.
DATE _______________ EMPLOYEE’S SIGNATURE__________________________
EMPLOYER’S SIGNATURE__________________________

Foreword 11
PS300 Operator’s Guide
SAFETY SIGNS
The types of safety signs and locations on the equipment are shown in the illustrations
below. Good safety practice requires that you familiarize yourself with the various Safety
Signs, the type of warning and the area (or particular function related to that area) which
requires your SAFETY AWARENESS.
• Think SAFETY! Work SAFELY!
Figure 1. Hydraulic Safety Location.
Figure 2. Refueling Safety Location.
REMEMBER - If Safety Signs have been damaged, removed, become illegible or parts
replaced without safety signs, new signs must be applied. New safety signs are available
from your authorized dealer.

Foreword 12
PS300 Operator’s Guide
SAFETY SIGN LOCATIONS
The types of safety signs and locations on the equipment are shown in the illustrations
below. Good safety practice requires that you familiarize yourself with the various Safety
Signs, the type of warning and the area (or particular function related to that area) which
requires your SAFETY AWARENESS.
• Think SAFETY! Work SAFELY!
Figure 3. Operating Safety Location.
Figure 4. Panel Filter Safety Location.
REMEMBER - If Safety Signs have been damaged, removed, become illegible or parts
replaced without safety signs, new signs must be applied. New safety signs are available
from your authorized dealer.

Foreword 13
PS300 Operator’s Guide
Thispageintentionallyleftblank

Chapter - General Arrangement OG 1:1
PS300 Operator’s Guide
CHAPTER 1
General Arrangement
Table of Contents
Subject Page
General Arrangement
General Arrangement OG1 :2

THISPAGEINTENTIONALLYLEFTBLANK.

Chapter - General Arrangement OG 1:1
PS300 Operator’s Guide
GENERAL ARRANGEMENT
Expertly designed to meet the cleaning challenges of today’s busy streets, the Madvac
PS300 pedestrian-friendly sweeper is a high-profile, cost-efficient cleaning machine that
safely and effectively cleans city sidewalks, walkways and streets. The sweeper is built to
withstand everyday operation as well as to sweep and pickup debris within its published
ratings and specifications.
A. Engine
Low-emission Kubota Z482-E twin-cylinder, 479-cc liquid-cooled diesel engine pro-
ducing 13.9 BHP (10.4 kw). Electric starter. Engine is rear-mounted keeping it clear of
obstructions, ensuring superior cooling, engine longevity and easier access for rou-
tine maintenance.
B. Transmission
Hydrostatic drive system. Piston pump with infinitely variable displacement in both for-
ward and reverse. Two wheel-motors.
C. Brake system
Dynamic braking on hydrostatic transmission. Hand-operated parking brake with
automotive-type disc brakes on drive wheels.
D. Electrical system
12-volt with 40-amp alternator and heavy-duty battery.
E. Lighting system
Two front headlights, strobe light, rear/side lights.
F. Safety system
Horn, back-up alarm (optional), soft reverse (optional), emergency shut-off switch,
diesel safety shutdown (optional).
G. Air filter
Donaldson-type high-capacity, cyclonic air cleaner.
H. Instruments
Ammeter, hour meter, electric fuel gauge, oil pressure, water temperature, emergency
shut-off switch.
I. Fuel
Diesel held in 2.64 US gallon capacity (10 L) tank with electric fuel gauge.

OG 1:2 Chapter - General Arrangement
PS300 Operator’s Guide
J. Tires
Two 16-inch 4.80/8-B sawtooth tires.
K. Hydraulic stabilizer wheel
Keeps front brushes in contact with the surface on steep inclines up to 38% gradabil-
ity.
L. Ground speed
Infinitely variable speed from 0 to 6.5 mph (0 to 10.5 km/h) in forward, and 0 to 3 mph
(0 to 5 km/h) in reverse. Right and left-handed speed controls.
M. Frame
Square structural steel tube 1.5 in. x 1.5 in. (38 mm x 38 mm) 14-gauge reinforced at
stress points. Fully welded 14 and 18-gauge steel sheet, reinforced at stress points.
N. Finish
Double-layer baked powder coating electrostatically applied.
O. Vacuum system
Litter does not pass through the vacuum fan. Patented straight-through suction with
no restrictions. Vacuum air-stream flows through the collection bag in which the litter
is compacted.
P. Collection capacity
Large capacity container holding a 40-gallon disposable or re-usable collection bag in
which 60 gallons of litter is compacted. Quick access for bag change.
Q. Pick-up system
Vacuum fan mounted directly on the main engine. High-performance fan with speeds
ranging from 0 to 2,800 RPM.
R. Static pressure
30-inch water pressure gauge at closed inlet.
S. Two-stage dust filtering system
1st stage - Fibrous collection bag filters dust and debris. 2nd stage - Four washable,
heavy-duty quick-change panel filters provide an area of 265 square feet (25 m2) fil-
tering particles up to approximately 2 microns (optional filter) and ensuring the
machine’s optimal performance. Standard filter is 10 microns.
T. Disinfectant system

Chapter - General Arrangement OG 1:3
PS300 Operator’s Guide
Pump sprays water solution directly onto the front brushes and a fine mist in the litter
container.
U. Water system
Balanced on the center of gravity, a molded 13 US-gallon (50 L) water tank features
built-in filters, water drain and automatic shutoff when low water level is reached.
V. Brushes
Operator-controlled 18-inch (457 mm) diameter variable-speed self-leveling polypro-
pylene brushes. Retractable for transport, height adjustable for pressure and wear.
Optional one-touch hydraulic up/down brushes and vacuum head.
W. Sweeping width
Two (2) brushes covering a total width of 48 inches (1.20 m).
X. Options
Fold-away ride-on seat (with mirrors), wanderhose, programmable customized voice
messaging system, 2-micron panel filters, dog excrement vacuum system, catalytic
converter, custom colors and graphics.
Y. Dimensions
Length: 99 in. (2,515 mm). 119 in. (3,023 mm) with ride-on seat.
Width: 34 in. (864 mm).
Height: 44 in. (1,118 mm).
Weight: 1,143 lbs. (520 kg) wet.
Z. Warranties
1-year parts and labor warranty.
Lifetime warranty on impeller fan and casing.

THISPAGEINTENTIONALLYLEFTBLANK.