Magmaweld PROSTICK 200i User manual

USER MANUAL
KULLANIM KILAVUZU
DC WELDING INVERTER
DC KAYNAK İNVERTÖRÜ
PROSTICK 200i

Müşteri Hizmetleri: 444 9 353
E-posta: [e-mail]
Organize Sanayi Bölgesi, 5. Kısım 45030 Manisa /TÜRKİYE
Magma Mekatronik önceden haber vermeksizin kullanma kılavuzundaki bilgilerde ve resimlerde değişiklik yapabilir.

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Contents
CONTENTS
SAFETY RULES
TECHNICAL INFORMATION
General Descriptions
Machine Components
Product Label
Technical Informations
Accessories
INSTALLATION INFORMATION
Issues To Be Considered When Taking The Delivery Of The Machine
Installation And Operation Recommendations
For Covered Electrode AndTIG Welding Connections
USAGE INFORMATION
User Interface
Machine Features
MAINTENANCE AND FAILURE INFORMATION
Maıntenance
Trouble Shooting
ANNEX 1: SPARE PARTS LIST
ANNEX 2: CIRCUIT DIAGRAM
1
1.1
1.2
1.3
1.4
1.5
2
2.1
2.2
2.3
3
3.1
3.2
4
4.1
4.2
5
6
4
10
10
10
11
12
12
13
13
13
14
15
15
17
18
18
19
20
21
22
EN
TR

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USER MANUAL | KULLANIM KILAVUZU www.magmaweld.com
EN
Safety Rules
Explanation Of Safety
Information
• Safety symbols found in the manual are used to identify potential hazards.
• When any one of the safety symbols are seen in this manual, it must be understood that there is a risk
of injury and the following instructions should be read carefully to avoid potential hazards.
• The possessor of the machine is responsible for preventing unauthorized persons from accessing the
equipment.
• Persons using the machine must be experienced or fully trained in welding; they have to read the user
manual before operation and follow the safety instructions.
SAFETY RULES
Be Sure To Follow All Safety Rules In This Manual!
Definition Of Safety
Symbols
ATTENTION
Indicates a potentially hazardous situation that could cause injury or damage. In case if no precaution is
taken, it may cause injuries or material losses / damages.
IMPORTANT
Specifies notifications and alerts on how to operate the machine.
DANGER
Indicates a serious danger. In case if not avoided, severe or fatal injuries may occur.
Comprehending Safety
Precautions
• Read the user manual, the label on the machine and the safety instructions carefully.
• Make sure that the warning labels on the machine are in good condition. Replace missing and damaged
labels.
• Learn how to operate the machine, how to make the checks in a correct manner.
• Use your machine in suitable working environments.
• Improper changes made in your machine will negatively aect the safe operation and its longevity.
• The manufacturer is not responsible for the consequences resulting from the operation of the device
beyond the specified conditions.
Electric Shocks
May Kill
• Wear dry and sturdy insulated gloves and working apron. Never use wet or damaged gloves and wor
king aprons.
• Do not touch the electrode with the bare hand.
• Never touch parts that carry electricity.
• Never touch the electrode if you are in contact with the electrode attached to the work surface, oor or
another machine.
• By isolating yourself from the work surface and the oor, you can protect yourself from possible electric
shocks. Use a non-ammable, electrically insulating, dry and undamaged insulation material that is
large enough to cut o the operator’s contact with the work surface.
• Do not connect more than one electrode to the electrode holder. Keep the machine turned o when not
in use.
• Before repairing the machine, remove all power connections and/or connector plugs or turn o the
machine.
• Be careful when using a long mains cable.
• Check all cables frequently for possible damage. If a damaged or an uninsulated cable is detected, repair
or replace it immediately.
• Make sure that the grounding of the power line is properly connected.
Make certain that the installation procedures comply with national electrical standards
and other relevant regulations, and ensure that the machine is installed by authorized
persons.

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EN
Safety Rules
Smoke And Gases
May Be Harmful To
Your Health
Moving Parts May
Cause Injuries
Arc Light May
Damage Your Eyes
And Skin
Sparks And Spattering Particles
May Get Into Eyes And
Cause Damage
Hot Parts May Cause
Severe Burns
Noise May Cause
Damage To Your
Hearing Ability
Welding Wires Can
Cause Injuries
• Keep away from the moving parts.
• Keep all protective devices such as covers, panels, aps, etc., of machinery and equipment closed and in
locked position.
• Wear metal toe shoes against the possibility of heavy objects falling on to your feet.
• Use a suitable protective mask and glass filter (4 to 13 according to EN 379) suitable for that to protect
your eyes and face.
• Protect other naked parts of your body (arms, neck, ears, etc.) with suitable protective clothing from
these rays.
• Enclose your work area with ame-resistant folding screens and hang warning signs at eye level so that
people around you will not sustain injuries from arc rays and hot metals.
• This machine is not used for heating of icebound pipes. This operation performed with the welding
machine causes explosion, fire or damage to your installation.
• Performing works such as welding, surface grinding, and brushing cause sparks and metal particles
to splatter.Wear approved protective work goggles which have edge guards under the welding masks
to prevent sustaining possible injuries
• Do not touch the hot parts with bare hands.
• Wait until the time required for the machine to cool down before working on its parts.
• If you need to hold hot parts, use suitable tools, welding gloves with high-level thermal insulation and
fire-resistant clothes.
• The noise generated by some equipment and operations may damage your hearing ability.
• Wear approved personal ear protective equipment if the noise level is high.
• Do not point the torch towards any part of the body, other persons, or any metal while unwrap ping
the welding wire.
• When welding wire is run manually from the roller especially in thin diameters the wire can slip out of
your hand, like a spring or can cause damage to you or other people around, therefore you must
protect your eyes and face while working on this.
• Burning sensations and irritations in the eyes, nose and throat are signs of inadequate ventilation. In
such a case, immediately boost the ventilation of the work area, and if the problem persists, stop the
welding process completely.
• Create a natural or artificial ventilation system in the work area.
• Use a suitable smoke extraction system where welding and cutting works are being carried out. If ne-
cessary, install a system that can expel fumes and gases accumulated in the entire workshop. Use a
suitable filtration system to avoid polluting the environment during discharge.
• If you are working in narrow and confined spaces or if you are welding lead, beryllium, cadmium, zinc,
coated or painted materials, use masks that provide fresh air in addition to the above precautions.
• If the gas tanks are grouped in a separate zone, ensure that they are well ventilated, keep the main
valves closed when gas cylinders are not in use, pay attention to possible gas leaks.
• Shielding gases such as argon are denser than air and can be inhaled instead of air if used in confined
spaces.This is dangerous for your health as well.
• Do not perform welding operations in the presence of chlorinated hydrocarbon vapors released during
lubrication or painting operations.
Long-term inhalation of smokes and gases released from welding and cutting is very
dangerous.

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EN
Safety Rules
Welding Operations
May Cause Fire And
Explosion
• Never perform welding work in places near ammable materials.There may be fire or explosions.
• Before starting the welding work, remove these materials form the environment or cover them with
protective covers to prevent combustions and aring.
• National and international special rules apply in these areas.
• Do not apply welding or cutting operations into completely closed tanks or pipes.
• Before welding to tanks and closed containers, open them, completely empty them, clean them and
clean them. Pay the greatest attention possible to the welding operations you will perform in such
places.
• Do not weld in tanks and pipes which might have previously contained substances that may cause exp-
losions, fires or other reactions.
• Welding equipment heats up. For this reason, do not place it on surfaces that could easily burn or be
damaged !
Welding In Small Sized
And Confined Spaces
Failure To Take
Precautions During
Transport May Cause
Accidents
Maintenance Work
Performed By Unauthorized
Persons To Machines
And Apparatus May
Cause Injuries
• Welding sparks can cause fire. For this reason, keep materials such as fire extinguishers tubes, water,
and sand in easily accessible places.
• Use holding valves, gas regulators and valves on ammable, explosive and compressed gas circuits.
Make sure that they are periodically inspected and pay attention that they run reliably.
• In small-sized and confined spaces, absolutely make sure to perform welding and cutting operations,
accompanied by another person.
• Avoid performing welding and cutting operations in such enclosed areas as much as possible.
• Take all necessary precautions when moving the machine.The areas where the machine to be transpor-
ted, parts to be used in transportation and the physical conditions and health of the person carrying out
the transportation works should be suitable for the transportation process.
• Some machines are extremely heavy; therefore, make sure that the necessary environmental safety
measures are taken when changing their places.
• If the welding machine is to be used on a platform, it must be checked that this platform has suitable
load bearing limits.
• If it is to be transported by means of a haulage vehicle (transport trolley, forklift etc.), make sure of the
durableness of the vehicle, and the connection points (carrying suspenders, straps, bolts, nuts, wheels,
etc.) that connect the machine to this vehicle.
• If the machine will be carried manually, make sure the durableness of the machine apparatuses (carr-
ying suspenders, straps, etc.) and connections.
• Observe the International Labor Organization’s rules on carriage weights and the transport regulations
in force in your country in order to ensure the necessary transport conditions.
• Always use handles or carrying rings when relocating the power-supply sources.
• Never pull from torches, cables or hoses. Be absolutely sure to carry gas cylinders separately.
• Remove all interconnections before transporting the welding and cutting equipment, each being sepa-
rately, lift and transport small ones using its handles, and the big ones from its handling rings or by
using appropriate haulage equipment, such as forklifts.
• Electrical equipment should not be repaired by unauthorized persons. Errors occurred if failed to do so
may result in serious injury or death when using the equipment.
• The gas circuit elements operate under pressure; explosions may occur as a result of services provided
by unauthorized persons , users may sustain serious injuries.
• It is recommended to perform technical maintenance of the machine and its auxiliary units at least once
a year.

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EN
Safety Rules
Falling Parts May
Cause Injuries
Excessive Use Of The
Machine Causes
Overheating
Arc Welding May Cause
Electromagnetic
Parasites
Evaluation Of Electromagnetic
Suitability Of The
Work Area
• Place your machine on the oor and platforms with a maximum tilt of 10° so that it does not fall or tip
over. Choose places that do not interfere with the ow of materials, where there is no risk of tripping
over on cables and hoses; yet, large, easily ventilatable, dust-free areas. To prevent gas cylinders from
tipping over, on machines with a gas platform suitable for the tanks, fix the tanks on to the platform; in
stationary usage applications, fix them to the wall with a chain in a way that they would not tip over for
sure.
• Allow operators to easily access settings and connections on the machine.
• Allow the machine to cool down according to operation cycle rates.
• Reduce the current or operation cycle rate before starting the welding again.
• Do not block the fronts of air vents of the machines.
• Do not put filters that do not have manufacturer approvals into the machine’s ventilation ports.
• This device is in group 2, class A in EMC tests according to TS EN 55011 standard.
• This class A device is not intended for use in residential areas where electrical power is supplied from a
low-voltage power supply.There may be potential diiculties in providing electromagnetic compati-
bility due to radio frequency interference transmitted and emitted in such places.
This device is not IEC 61000 -3-12 compliant. In case if it is desired to be connected to the
low voltage network used in the home, the installer to make the electrical connection or
the person who will use the machine must be aware that the machine has been connec-
ted in such a manner; in this case the responsibility belongs to the user.
• Make sure that the work area complies with electromagnetic compatibility (EMC). Electromagnetic in-
terferences during welding or cutting operations may cause undesired eects on your electronic devices
and network; and the eects of these interferences that may occur during these operations are under
the responsibility of the user.
• If there is any interference, to ensure compliance; extra measures may be taken, such as the use of short
cables, use of shielded (armored) cables, transportation of the welding machine to another location, re-
moval of cables from the aected device and/or area, use of filters or taking the work area under prote-
ction in terms of EMC.
• To avoid possible EMC damage, make sure to perform your welding operations as far away from your
sensitive electronic devices as possible (100m).
• Ensure that your welding and/or cutting machine has been installed and situated in its place according
to the user manual.
According to article 5.2 of IEC 60974-9;
Before installing the welding and cutting equipment, the person in charge of the operation and/or the
user must conduct an inspection of possible electromagnetic interference in the environment. Aspects
indicated below has to be taken into consideration;
a) Other supply cables, control cables, signal and telephone cables, above and below the welding machine
and its equipment,
b) Radio and television transmitters and receivers,
c) Computer and other control hardware,
d) Critical safety equipment, e.g. protection of industrial equipment,
e) Medical apparatus for people in the vicinity, e.g. pacemakers and hearing aids,
f) Equipment used for measuring or calibration,
g) Immunity of other equipment in the environment.The user must ensure that the other equipment in
use in the environment is compatible.This may require additional protection measures.
h) Considering the time during which the welding operations or other activities take place during the
day, the boundaries of the investigation area can be expanded according to the size of the building,
the structure of the building and other activities that are being performed in the building.
Improper positioning of the power-supply sources or other equipment can cause serious
injury to persons and physical damage to other objects.

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EN
Safety Rules
Parasite Reduction
Methods
Arc Welding May Cause
Electromagnetic
Field (EMF)
• The appliance must be connected to the electricity supply in the recommended manner by a compe-
tent person. If interference occurs, additional measures may be applied, such as filtering the network.
The supply of the fixed-mounted arc welding equipment must be made in a metal tube or with an equ-
ivalent shielded cable.The housing of the power supply must be connected and a good electrical conta-
ct between these two structures has to be provided.
• The recommended routine maintenance of the appliance must be carried out. All covers on the body of
the machine must be closed and/or locked when the device is in use. Any changes, other than the
standard settings without the written approval of the manufacturer, cannot be modified on the appli-
ance. Otherwise, the user is responsible for any consequences that may possibly occur.
• Welding cables should be kept as short as possible. They must move along the oor of the work area, in
a side by side manner. Welding cables should not be wound in any way.
• A magnetic field is generated on the machine during welding.This may cause the machine to pull metal
parts on to itself.To avoid this attraction, make sure that the metal materials are at a safe distance or
fixed.The operator must be insulated from all these interconnected metal materials.
• In cases where the workpiece cannot be connected to the ground due to electrical safety, or because of
its size and position (for example, in building marine vessel bodies or in steel construction manufactu-
ring), a connection between the workpiece and the grounding may reduce emissions in some cases,
it should be kept in mind that grounding of the workpiece may cause users to sustain injuries or other
electrical equipment in the environment to break down. In cases where necessary, the workpiece
and the grounding connection can be made as a direct connection, but in some countries where direct
connection is not permissible, the connection can be established using appropriate capacity elements
in accordance with local regulations and ordinances.
• Screening and shielding of other devices and cables in the work area can prevent aliasing eects. Scre-
ening of the entire welding area can be evaluated for some specific applications.
The electrical current passing through any conductor generates zonal electric and magnetic fields (EMF).
All welders must follow the following procedures to minimize the risk of exposure to EMF from the welding
circuit;
• In the name of reducing the magnetic field, the welding cables must be assembled and secured as far
as possible with the joining materials (tape, cable ties etc.).
• The welder’s/worker’s body and head should be kept as far away from the welding machine and cables
as possible,
• Welding cables should not be wrapped around the body of the machine in any way,
• The body of the machine should not get caught between the welding cables.The source cables must be
kept away from the body of the machine, both being placed side by side,
• The return cable must be connected to the workpiece as close as possible to the welded area,
• The welding machine should not rest against the power unit, ensconce on it and not work too close to it,
• Welding work should not be performed when carrying the welding wire supply unit or welding power
unit.
EMF may also disrupt the operation of medical implants (materials placed inside the body), such as pace-
makers. Protective measures should be taken for people who carry medical implants. For example, access
limitation may be imposed for passers-by, or individual risk assessments may be conducted for welders.
Risk assessment should be conducted and recommendations should be made by a medical professional for
users who carry medical implants.
In addition to the evaluation of the field, evaluation of device installations may also be necessary for sol-
ving the interfering eect.
In case if deemed necessary, on-site measurements can also be used to confirm the eiciency of mitigation
measures. (Source: IEC 60974-9).

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EN
Safety Rules
Protection
Energy Eiciency
Waste Procedure
• Do not expose the machine to rain, prevent the machine from splashing water or pressurized steam.
• Choose the welding method and welding machine for the welding work you are to perform.
• Select the welding current and/or voltage to match the material and thickness you are going to weld.
• If you have to wait for a long time before you start your welding work, turn o the machine after the fan
has cooled it down. Our machines (our products) with smart fan control will turn o on their own.
• This device is not domestic waste. It must be directed to recycling within the framework of the
European Union directive and national laws.
• Obtain information from your dealer and authorized persons about the waste management of your
used machines.

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USER MANUAL | KULLANIM KILAVUZU www.magmaweld.com
EN
Technical Information
Prostick 200i is an easy to carry welding machine with direct current (DC) output, produced with single phase inverter technology.
It has outstanding cellulosic performance and can burn all types of electrodes up to 5mm.
Excellent welding performance is achieved with the advanced software features.
Since Prostick 200i may operate between 185 VAC and 250 VAC at 50/60 Hz mains voltage, it will not be a ected by uctuations in the mains voltage
and will operate perfectly with generators (10 kVA).
TECHNICAL INFORMATION
1.1 General Descriptions
1.2 Machine Components
Figure 1: PROSTICK 200i
1- Handle 10- Arc Force Setting Button
2- MMA Mode Led 11- Hot Start Setting Button
3- Cellulosic Mode Led 12- Current Adjustment Button
4- Spot(Punta) Mode Led 13-VRD Led
5- TIG Mode Led 14-Welding and Ground Cable Socket (-)
6-Voltage Led 15-Welding and Ground Cable Socket (+)
7- Current Led 16- Fan
8- Digital Display 17- Supply Cable Input
9-Welding Mode Selection Key 18- On/O Switch

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EN
1.3 Product Label
If you have ordered the machine with plug the technical values
table will be as follows.
Ifyouhaveorderedthe machine withouta plug,the technical values
table will be as follows.
5A /20.2V - 200 A/2 8V
85V
5A /20.2V - 200 A/2 8V
21A
141A 110A
25.7V 24.4V
30.1A 22.2A
6,92VA 5.11kVA
85V
20%
Single Phase Static Frequency Converter
Transformer Rectifier
Covered ElectrodeWelding
Direct Current
Vertical Characteristic
Mains Input-1 Phase Alternating Current
Suitable for operation at hazardous environments
Working Cycle
Rated current absorbed from mains
Idle RunningVoltage
RatedWelding Current
Mains Voltage and Frequency
Protection Class
RatedWeldingVoltage
Power absorbed from mains
X
I 1
U 0
I 2
U 1
IP23S
U 2
S 1
As defined in the standard EN 60974-1, the operating cycle rate includes a time period of 10 minutes. For example, if a machine specified as 250A
at %60 is to be operated at 250A, the machine can weld without interruption in the firs 6 minutes of the 10 minute period(zone 1). However, the
following 4 minutes should be kept idle for the machine cool down (zone 2).
Working Cycle
Time(min.)
Temperature (C°)
6 min 6 min 6 min4 min
21
4 min 4 min
Technical Information

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EN
Technical Information
1.4 Technical Specifications
TECHNICAL SPECIFICATIONS (with plug)
MainsVoltage (1 Phaze - 50-60 Hz)
Power Factor
Idle RunningVoltage
Welding Current Setting Range
RatedWelding Current (%14)
Protection Class
Cooling System
Dimensions (LxWxH)
Weight
Fuse
Standards And Approval
VALUEUNIT
1.5 Accessories
STANDARD ACCESSORIES
Electrode Clamps And Cable (25mm² - 3mt) K3010003041
Grounding Clamps And Cable (25mm² - 3mt) K3011003041
PRODUCT CODEQTY
230V
9,68kVA
42,1
15,8
A
A
0,6531
85VDC
WeldingVoltage Range
5-200
20,2 - 28
ADC
ADC
200ADC
IP23S
Air
440x155x310mm
12,5kg
A50
CE,EN60974-1, EN60974-10
Input Eective Current (%14)
Mains Power (%14)
Mains Current (%14)

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EN
Make sure you have received your order in full. If any material is missing or damaged, contact your place of purchase immediately.
The standard box includes the following;
• Main Machine and Connected Mains Cable
• Grounding Clamps and Cable
• Electrode Clamps and Cable
• Strap Belt
• Arranty Certificate
• User Manual
In the case of a damaged delivery, draw up a record, take a picture of the damage and report to the transport company together with a photocopy of
the delivery note. If the problem persists, contact the customer service.
For better performance, place the machine at least 30 cm away from the surrounding objects. Pay attention to overheating, dust and moisture near
the machine. Do not operate the machine under direct sunlight. If the ambient temperature exceeds 40°C, operate the machine at a lower current or
a lower operating cycle.
Avoid welding outdoors in windy and rainy weather circumstances. If welding is necessary in such cases, protect the welding area and the welding
machine with a curtain and canopy.
If you weld indoors, use a suitable smoke extraction system. Use breathing apparatus if there is a risk of inhaling welding fumes and gas in confined
spaces.
Observe the operating cycle rates specified on the product label. Suspending operating cycle rates can damage the machine and this may invali-
date the warranty. Use the fuse that is compliant with your system.
Tighten the ground wire as close as possible to the welding area. Do not allow the welding current to pass through equipment other than the
welding cables.
IfTIG is to be applied with a plug torch, secure the gas cylinder in a way not causing any hazards.
The welding cables and the mains cable must not be wrapped in the machine housing during operation.
Welding process is dangerous. Proper working conditions should be ensured and necessary precautions should be taken. Specialists are
responsible for the machine and have to be equipped with the necessary equipment. Irrelevant persons should be kept away from the
welding area.
This device is not compatible with IEC 61000-3-12. If it is desired to connect to the low voltage mains used in homes, it is essential that the
installer or the person who will operate the machine to make the electrical connection has information on the machine’s connectivity. In
this case the responsibility will be assumed by the person who will perform the installation or by the operator.
The safety symbols and warning notes on the device and in the operating instructions must be observed and the labels must not be
removed.
Grids are intended for ventilation. The openings should not be covered in order to provide good cooling and no foreign objects should be
inserted.
INSTALLATION INFORMATION
2.1 Issues To Be Considered When Taking The Delivery Of The Machine
Symbols and their meanings on the device;
2.2 Installation And Operation Recommendations
Installation Information

14 PROSTICK 200i
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EN
Check the mains voltage before connecting the machine to the mains.
When plugging the power plug into the outlet, make sure that the power switch is set to“0” in the turned-o
position.
2.3. For Covered Electrode And TIG Welding Connections
For covered electrode welding;
• Start the machine with the on/o switch and check whether the leds are on and the cooling fan is working.
• Connect the welding and grounding wires to the welding and grounding cable sockets according to the electrode and the manufacturer of the
electrode and tighten them clockwise.
• Connect the grounding clamp to the workpiece as close as possible to the welding area.
For TIG welding;
• Start the machine with the on/o switch and check whether the leds are on and the cooling fan is working.
• ATIG torch with a gas valve should be used.
• Connect the power cable of theTIG torch to the missing-pole socket and connect the grounding cable to the positive-pole socket.
• Connect the argon gas regulator to the argon gas cylinder
• Connect the torch gas hose to the gas regulator.
Figure 2: TIG Welding connections Figure 3: Gas cylinder connection
Covered Electrode
Diameter (mm) Rutile
2.0
2.5
3.25
4.0
5.0
40-60 A
60-90 A
100-140 A
140-180 A
200-240 A
-
60-90 A
100-130 A
140-180 A
200-250 A
-
60-100 A
70-130 A
120-170 A
160-200 A
Basic Cellulosic
Recommended Welding Current
Installation Information

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Current Setting Button
• Welding current is set between 5-200A in all welding modes with the current adjustment knob. The value set by turning left and
right will be monitored on the digital display.
• You can switch between the current and voltage values at the time of welding or in idle position by pressing the current adjust-
ment button.
• Switch to theVRD menu by pressing the current adjustment button for 3 seconds.VRD menu is described under the VRD section.
Digital Display
• Welding current, welding voltage and other parameters can be monitored.
Cellulosic Electrode Mode
• Cel mode is selected by using the Menu button and the relevant LED will light when this mode is selected. If cellulosic electrode
welding will be done, welding connections must be made correctly and CELL mode should be selected.
Welding Mode Selection Key
• Used for selecting one of MMA-CEL-SPOT-TIG welding modes. Press the button once to switch to the other welding mode.The
LED of the selected mode will be lit.
MMA Mode
• MMA mode is selected by using the Menu button and the relevant LED will light when this mode is selected. MMA mode should
be selected when welding of rutile and basic electrodes is desired.
Usage Information
USAGE INFORMATION
3.1 User Interface
Spot Welding Mode
• The SPOT (Punta) mode is selected by using the Menu button, the relevant LED will light when this mode is selected.
• Developed for users who do short welding works.
• Welding is terminated when the welding voltage is above 35V
• This mode should be selected when shorter welding length (rupture) is desired.

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EN TIG Welding Mode
• TIG mode is selected by using the Menu button and the relevant led will light when this mode is selected.When TIG welding is
required, the welding connections and parameter selections must be set correctly.
Arc Force Setting
• Arc Force increases the welding current and prevents arc interruption based on the welding voltage if the welded electrode has
a tendency to adhere.
• It is set between 0-100% with the help of the pot.
• The set value cannot exceed the maximum current of the machine.
For example, if the main current is 150 A and the Arc force is set to 100%, the current of the machine will not be 300A and the
maximum current of the machine will be 200 A
• Arc Force setting is not active in the TIG mode
Hot Start Setting
• When electrode welding is started, high current is supplied for 1 second up to two times the welding current set with the Hot
Start function to ignite the electrode more easily.The“Hot Start”value set at the time of the initial welding will be added to the
main current as much as the percentage of the main current.
• The set value cannot exceed the maximum current of the machine.
• For example, if the main current is 150 A and the Hot start is set to 100%, the current of the machine will not be 300A and the
maximum current of the machine will be 200 A.
• The output current will return to the set current at the end of“Hot Start”period and easy ignition is provided.
Not active inTIG mode
VRD Function
• Occupational safety requirements are fulfilled with the VRD function where the security measures are high.
• It should be ensured that the supply voltage is below 12Volts when idle.
• TheVRD menu is accessed using the current setting pot.
• VRD menu will open by pressing the current setting pot for 3 seconds. Set the“on/o“ state by turning the current adjustment
pot to the left and right.
• When“on”is shown on the digital display, the VRD mode will be on and theVRD led will be lit, and when“o“ is shown , theVRD
mode and theVRD LED will be o .
• If you want to exit theVRD menu, press the current setting pot once to return to the main menu.
Current
Welding Current
WeldingVoltage
Welding Current
Time
Current
HotStart Current
Hot Start Time
Set Current
Time
Usage Information

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Usage Information
Smart Fan
• The internal temperature of the machine is continuously measured.
• The cooling fan speed is increased or decreased according to the measured temperature.
• Fan is stopped completely under 30°C.
• The amount of dust entering the machine is reduced by this function. As the machine life is prolonged, energy is saved.
• The fan provides continuous cooling performance during welding.
Smart Performance
• Thanks to the intelligent performance control, the welding parameters of the machine are continuously monitored and analyzed.
• If compulsory conditions occur, the machine switches to the protection mode in order to extend its life and protect itself against malfunctions.
• This protection is indicated by a thermal led warning on the machine panel.
• The machine is reactivated after 2 minutes of safe time.
Voltage Protection
• If the mains voltage is above 275 V, the machine automatically protects itself by giving an E03 fault on the display. By this means, no damage is
caused to the machine components and long life of the machine is ensured.
• The same applies for low voltage. If the mains voltage is below 160V, the machine protects itself by giving an E02 error.
• After the ambient conditions have returned to normal, the machine functions will also be activated.
Smart Start
• Tungsten provides arc ease inTIG welding by heating the electrode.
Lift TIG
• Lift TIG function allowsTIG to be made without damaging the Tungsten tip while rubbing it.
Protection
• Displayed as E03 error.
• Machine functions will be activated when the phases are corrected.
Operation With Generators
• Suitable for operation with generators.The kVA operating value should be determined by referring to the technical specifications.
3.2 Machine Features

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Maintenance And Failure Information
• Maintenance and repairs to the machine must be carried out by a qualified personnel.
Our company will not be responsible for any accidents that may occur by unauthorized interventions.
• Parts that will be used during repair can be obtained from our authorized services.The use of original spare parts
will extend the life of your machine and prevent performance losses.
• Always contact the manufacturer or an authorized service specified by the manufacturer.
• Any unauthorized repair attempt other than by the manufacturer during the warranty period will cause all warranty
provisions to be void.
• Always comply with the applicable safety regulations during maintenance and repair.
• Before performing any work on the machine for repair, disconnect the machine’s power plug from the power
supply and wait for 10 seconds for the capacitors to discharge.
• Do not remove the warning labels on the device. Replace the worn/torn labels with the new ones. Labels can be
obtained from the authorized service.
• Check your clamps and cambles. Pay attention to the connections and the durableness of the parts. Replace the
damaged/defective parts with the new ones. Do not ever make aditions to/repair the cables.
• Ensure adequate space for ventilation.
• The supplies on the optionalTIG torch must be cleaned regularly. Should be replaced if necessary. It should be
ensured that these materials are original products for a long-term use.
• Clean and tighten fasteners such as bolts and nuts.
• Check the electrode clamp and grounding clamp cables.
• Open the side covers of the machine and clean with low pressure dry air. Do not apply compressed air to electronic
components at close distance
MAINTENANCE AND FAILURE INFORMATION
4.1. Maintenance
Daily Maintenance
Every 6 Months
NOTE: The above mentioned periods are the maximum ones that should be applied if no problems are encountered
in your device. Depending on the work load and contamination of your work environment, you can repeat the above
processes more frequently.

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Maintenance And Failure Information
The following tables contain possible errors to be encountered and their solutions.
E01
E02
E03
E05
Overheating
Low Mains
Voltage
High Mains
Voltage
Temperature
Sensor Error
• The machine’s duty rate may have been
exceeded.
• Fan may not be working.
• The air inlet and outlet ducts may have been
blocked.
• The machine operating environment can be
extremely hot or lack of air.
• The mains voltage dropped below 160 volts.
• The mains voltage may have exceeded 275
volts.
• Temperature sensor may have failed or there
may be an electrical connection problem.
• Wait for a while to allow the machine to cool
down. If the failure disappears, try to run the
machine at lower amperage values.
• Visually inspect the fan for proper operation.
Please contact the authorized service if it
does not operate.
• Open the air ducts.
• Ensure that the machine is placed in an area
where it can work operate comfortably.
• Check the mains connection cables and
voltage. Make sure that the correct
voltage input is provided. If the mains
voltage is normal, contact the authorized
service.
• Check the mains connection cables and
voltage. Make sure that the correct
voltage input is provided. If the mains
voltage is normal, contact the authorized
service.
• Contact the authorized service.
4.2 Trouble Shooting
Error Code Error Reason Solution

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Maintenance And Failure Information
The following tables contain possible errors to be encountered and their solutions.
The machine will not turn on
Machine does not weld /
does poor welding
• Make sure there is power connected to the machine.
• Check whether the mains connections are correct.
• Check the power supply fuses, mains cable and plug.
• Check the on / o switch.
• If you have completed all the checks and the problem still persists, contact the authorized service.
• Make sure that the grounding clamps of the machine is connected to the workpiece.
• Make sure that the cables are secure and that the connection points are not worn.
• Make sure that the parameter and process selection are correct.
• Follow the steps below according to the process you have selected:
• Check the pole that the electrode must be connected to and the current value that must be set on the
machine.
• Check that the gas ow is open, ensuring that the ow is correct.
• Make sure that the tungsten tip is clean.
• Make sure the welding torch is secure.
• If you have completed all the checks and the problem still persists, contact the authorized service.
Error Code Solution