MAGNASPHERE HSS Series User manual

MAGNASPHERE N22 W22931 Nancys Ct. Ste 3, Waukesha, WI 53186 tel [phone] fax [phone] www.magnasphere.com
Additional mounting hardware, resistor configurations, cable lengths, and other variants are available.
Patents #5673021, #6603378, #8228191, #8314698 & Patents Pending
MAGNASPHERE L2X-800 INSTALLATION INSTRUCTIONS: All Models of (L2X) 800-Series [Page:1]
CAUTION: MAGNASPHERE MAGNET MODULES AND ANTI-REMOVAL MAGNETS ARE EXTREMELY POWERFUL: TAKE PRECAUTIONS TO AVOID THE MAGNETIC ATTRACTION OF
SHARP TOOLS AND TO AVOID INJURY FROM THE PINCHING FORCE BETWEEN THE MAGNET AND FERROUS METALS OR OTHER MAGNETS.
Required Tools and Components
Provided by Manufacturer (per module set)
1 L2X switch module
1 L2X magnet module
7 switch & magnet module self-tapping screws (#10-32 x 2")
1 self-tapping screw (#6, 1" long)
2 1/16" plastic spacer plates
1 Removal-Tamper magnet
2 Removal-Tamper caps
1 1/2" NPT Plug
(P/N: SP062)
Provided by Installer
Intrinsically Safe Barrier (Listed to at least the Hazardous Location Class)
Power drill
Drills bits: #35,#21
Phillips screwdriver or a Phillips bit for use in the drill/bit-driver
Rule (or any linear measuring instrument)
A center punch (& hammer) for more accurate hole locations may be used
A pilot drill bit for screws (3/32" or smaller) may be used
Additional 1/16” SPACERS (10/ BAG – MAGNASPHERE P/N SP062)
Adjustable wrench
Pipe wrench
Thread Locking Compound or a lockable N.P.T plug (see p.2 #3, note)
Rigid 1/2" NPT Conduit (18" Min. per UL634 Level 2 Standard)
Installation Plan
Plan to mount the switch module to the door frame, close to the door/frame gap and without door-swing
interference. The magnet module should be mounted directly below the switch. Spacers may be used to
attain sufficient alignment of the modules. Recommended placement for the set is 8 inches from the latch
side of the door, at the top. The operating gap must not exceed 3/16". Provided templates may assist
locating holes. *A gap up to 1/8" is required for compliance with UL634 Level 2 high security standard.
Mark & pilot-drill all hole locations. Drill the 3 mounting hole locations for the #10 screw (#21 bit). Drill the
Removal-Tamper screw location for the #6 screw (#35 bit). Hold the switch module in position: Drive each
screw in until seated, securing the device.
CAUTION: Magnasphere's magnet module and anti-removal magnet are extremely powerful: Take
precautions to avoid the magnetic attraction between the magnet and ferrous metals (or other
magnets). Align the magnet module directly below the switch module. Determine whether spacers are
needed to achieve mounted alignment of the modules. Hold the magnet module and any spacers in position
and drill the 4 hole locations for #10 screws (#21 bit). Drive each screw in until seated, securing the device.
Insert the Removal-Tamper magnet and then the Removal-Tamper plug into the 3/8" hole at the face of the
switch module. Check that the gap between modules is no greater than 1/8". The mechanical installation of
the set is complete.
DOOR FRAME
DOOR
SWITCH
MODULE
MAGNET
MODULE
DOOR
SWING
UP TO
3/16"
GAP*
Wrench Note
Recommended: Pre-Fasten an 1/2” NPT conduit section
to the Switch Module in order to prevent excessive stress.
Wrench
X
Wrench
Specifications
Max Current: 0.25 A Resistive
Max Voltage: 30 VDC
Max Power: .25 W Resistive
Suitable for outdoor use.
The Magnasphere HSS Level 2 series
is intended to be connected to a UL
Listed compatible control panel for US
applications and a ULC Listed
compatible control panel for Canadian
applications.
Closed
Open
Common
Supervise
d
Common
Magnet
Tamper
Pry
Tamper
ALARM
TAMPER
CIRCUT
WHT
RED
BLK
GRN
YEL
BLU
SC
SC
MT
PT
L2S Series
Resistors are Optional
Supervise
d
Common
Magnet
Tamper
Pry
Tamper
TAMPER
CIRCUT
GRN
YEL
BLU
Closed
Common
ALARM WHT
SC1
MT
PT
Closed
Common
ALARM ORN
SC2
PUR
BLK
L2D Series
Resistors are Optional
Test the Magnet-Tamper circuit
here with a powerful magnet
Remove to test the
Pry Tamper circuit
SWITCH MODULE
#10 SCREW
#10 SCREWS
#10 SCREWS
MAGNET MODULE
1/16" SPACER
1/16" SPACER
REMOVAL
TAMPER
MAGNET
REMOVAL
TAMPER
CAP
#6 SCREW
#10 SCREWS
1/2" NPT PLUG
22 AWG (36" L)
(Longer leads can be ordered)
Attention: modules à aimants Magnasphere et anti-enlèvement aimants sont très puissants: prendre des précautions pour éviter l'attraction magnétique d'outils
tranchants et à éviter les blessures de la force de pincement entre l'aimant et les métaux ferreux ou d'autres aimants.
Patents: #5977873, #6506987, #6803845, #7291794, #7944334, #8314698, #6087936, #6603378, #7023308, #RE39731, #8228191, #8648720 & Other Patents Pending

MAGNASPHERE N22 W22931 Nancys Ct. Ste 3, Waukesha, WI 53186 tel [phone] fax [phone] www.magnasphere.com
Additional mounting hardware, resistor configurations, lead wire lengths, and other variants are available.
Patents #5673021, #6603378, #8228191, #8314698 & Patents Pending
21 Jan 2014 L2X-8XX
"Explosion proof Apparatus: Apparatus enclosed in a case
that is capable of withstanding an explosion of specified
gas or vapor that may occur within it and of preventing the
ignition of a specified gas or vapor surrounding the
enclosure by sparks, flashes or explosion of the gas or
vapor within, and that a surrounding flammable atmosphere
will not be ignited thereby. "
Key Technical Terms
vs.
Explosion Proof Intrinsically Safe
"Intrinsically Safe System: An assembly of interconnected
intrinsically safe apparatus, associated apparatus, and
interconnecting cables, in that those parts of the system
that may be used in hazardous(classified) locations are
intrinsically safe circuits."
Source: Class I Division 1 ( UL Standard pertaining Flammable gases, vapors or liquids)
Note: Explosion Proof and Intrinsic Safety are two Independent means to satisfy the Division of Hazardous Locations
Figure 1-1
L2X-800
(Intrinsically Safe
& Simple Device
)
Hazardous Zone Non- Hazardous Zone
Intrinsic Safety
Barrier Control
Installation Note #2
Note for out-
swinging
(egress) door:
An adapting
bracket may be
necessary to
accommodate
egress door
installations.
Installation Notes (#3, #4, #5, #6, #7)
#3 Dual NPT Fitting
Once lead-wire routing is determined, install enclosed NPT plug in the remaining hole.
The use of a thread locking compound (e.g. Loctite® Threadlocker Red 271™) is
recommended for securing the plug permanently.
Note: The enclosed NPT plug must be installed in the remaining hole (unless both NPT
ports are used by conduit). Alternatively, a security NPT locking plug may be used for
non-permanent closure of the port (used by utility companies, manufacturers include:
Highfield and Inner-Tite).
#4 Wire Twisting Note
For installations where the switch module must be spun, wrenched on to a stationary
conduit and the lead-ends cannot freely rotate within the conduit: Counter-rotate the
leads before threading the switch module to the conduit. Approximately six revolutions
from the start of thread should allow the fitting to be tightened. FAILURE TO
PROTECT THE LEADS FROM TENSION OR TWIST CAN CAUSE FATAL DAMAGE
TO THE SWITCH MODULE.
#5 Intrinsically Safe Barrier must be installed in
order to meet Intrinsic Safety Requirements
#6 Refer to figure 1-1 for completed installation.
#7 Magnasphere L2X Series is a Simple Apparatus; when used with an Intrinsically safe
Barrier, will meet or exceed the requirements for certain hazardous locations.
MAGNASPHERE HSS INSTALLATION INSTRUCTIONS: All Models of (L2X) 800-Series [Page:2]
Installation Note #1
^SWITCH MODULEPERIMETER ^
MAGNET MODULE
SWITCH MODULE FACE MOUNT
DOOR
SWING
#6 screw
{
Conduit Length: 18" Min
* Not required to be straight.
Dual fitting note: either or both
Patents #5977873, #6087936, #6506987, #6603378, #6803845, #7023308, #7291794 #RE39731, #7944334, #8228191& Other Patents Pending
Patents: #5977873, #6506987, #6803845, #7291794, #7944334, #8314698, #6087936, #6603378, #7023308, #RE39731, #8228191, #8648720 & Other Patents Pending