Magnetek gpd 503 User manual

MagneTe k
GPD 503
Technical Manual

- i -
GPD 503 SIMPLIFIED START-UP PROCEDURE
This procedure will quickly get you up and running by Digital Operator keypad or user supplied
remote operator control. It assumes that the GPD 503 and motor are correctly wired (see pages
1-8 thru 1-15), and start-up is to be performed without any changes to factory set constants.
Detailed information on the many other features of this drive will be found in later sections of this
manual.
INSTALLATION
1. Be certain your input voltage source, motor, and drive name plates are all marked either 230V,
460V, or 575V. Other voltages can be used, but require additional programming, see Section
2.
2. Mount drive on a vertical surface with adequate space for air circulation.
3. Remove front cover, fit conduit to bottom plate, and connect power and ground wires as
shown.
CAUTION
Be certain you connect input power to terminals L1, L2, and L3 only, or serious damage
will result. Connect motor to terminals T1, T2, and T3 only.
KEYPAD OPERATION
1. Replace cover and apply input power - keypad display shows " F00.00 "; DRIVE,FWD, and
STOP lampSare on. Press and hold JOG key, noting direction of motor rotation. If it is
incorrect, remove power, wait for “CHARGE” light to go out, then switch wires between
terminals T1, and T2. Replace cover, and apply input power.
2. Run, Stop, and Frequency (Speed) - Here, the terms frequency and speed are used
interchangeably. A value of 60.00 (Hz) in the “
F00.00 ” display equals full speed (frequency)
for common motors. Press RUN key; RUN lamp lights, STOP lamp flashes (to indicate drive is
running at zero speed). Note flashing "0" in “ F00.00 ” display. Press “up arrow” key one time
to increase display frequency value to 10.00. Press DATA/ENTER key to enter speed data,
noting that motor shaft begins to turn. Repeat this procedure using “up arrow”, “down arrow”
and “right arrow” (RESET) keys to introduce various speeds, noting that the drive responds to
each new value only after the DATA/ENTER key is pressed. The “
F00.00 ” display indicates
the frequency command the drive is looking at, whether it is running or not.
3. Reversing - can be selected while stopped, or while running. With the drive stopped, press
FWD/REV key and note the REV lamp lights and FWD lamp goes out. If drive is running
when this key is pressed, the drive will decelerate the motor to 0 Hz, then accelerate the
motor to the same speed in the opposite direction. You can try this while running, provided
your machine can be operated in reverse direction without damage.
4. Displays - With drive stopped, each time the DISPL (display) key is pressed, a different
function appears. The first function on power up is the “
F00.00 ” display, discussed above.
Press DISPL and “ 0.00 ”appears; this is a display of output frequency (speed) and is
recognized as the only display without alpha characters. The next is “ 0.0A ”; the “A” indicates
this display is output amps. For other display information, refer to Section 3.
5. Faults - If an unacceptable operating condition such as code Ou (over voltage), Uu (under
voltage), OC (over current), etc. occurs, the drive will trip, and the motor will coast to a stop.
The appropriate fault code will be displayed. Examine fault code; consult Sections 6 & 7 for
fault correction procedure.

INSTALLATION OF EXTERNAL RUN/STOP SWITCH AND SPEED POTENTIOMETERS
IMPORTANT: Complete the INSTALLATION and KEYPAD OPERATION instructions before
attempting external control.
1. Disconnect power, remove cover, and wait for “CHARGE” light to go out.
2. Refer to the diagram below and connect a switch to terminals 1 and 11 using two conductor
shielded wire. This circuit is 24Vdc, very low current; use a quality rotary or toggle switch
(all wire should be 14-18AWG). Connect the shield to terminal 12 on the drive end only.
3. Install a single conductor “jumper” wire between drive terminals 5 and 11.
4. Connect a manual speed potentiometer rated 2000-3000 ohms, 1 watt minimum, using
three conductor shielded wire, with shield connected at terminal 12. Connect wires to the
potentiometer as shown, viewing potentiometer from the back. Trace wire shown closest to
the top in diagram (right side of potentiometer) and connect to terminal 17. Trace center
wire of potentiometer through and connect to terminal 16. The remaining wire will be
connected to the trim pot in step 5.
5. Connect a trim potentiometer rated 2000-3000 ohms, 1 watt minimum, as close to the drive
terminals as possible. Viewing the potentiometer from the back, connect a single conductor
wire from the left terminal to terminal 15 of the drive. Connect a short jumper wire between
the center and left terminals. Connect remaining wire from manual speed pot as shown.
- ii -
11 12 13 14 15 16 17 25 26 27
1 2 3 4 5 6 7 8 21 22
1R
Trim Pot
S1
STOP
RUN
SHIELD
WIRES
1RH
MANUAL SPEED
POTENTIOMETER
(REAR VIEW)
Shield wire
termination
GPD 503
Control Board
terminals
"Jumper
wire"

IMPORTANT: Programming is required to set up the drive for operation from external
terminals.
6. Replace cover, make sure remote switch S1 is in “Stop” position, then apply power. Note that
the DRIVE lamp is on. Press DRIVE/PROGRAM key, noting the DRIVE lamp goes out,
indicating drive is in the “Program mode”. The display will show “
Sn-01 ”, which is a constant
(address). Press the “up arrow” (RESET) key three times to change constant to “
Sn-04 ”.
Press the DATA/ENTER key; the display will show “ 0011 ”, and the left 0will be flashing.
Using the same procedure used in setting the speed in “KEYPAD OPERATION”, move to the
first 1and change it to 0; then move to the remaining 1and also change it to 0. The display
should now read “ 0000 ”. Press the DATA/ENTER key to change the contents of constant
Sn-04 to this new value. Display will momentarily show
" End ".
7. Press DRIVE/PROGRAM key, noting DRIVE lamp turns on; you have returned to the “Drive
mode”.
8. Calibrate manual speed pot for maximum speed at maximum rotation. With switch S1 in the
“Stop” position, press DISPL key repeatedly, stopping at the “
FXX.XX ”display. The display
will be indicating the combined setting of the trim, and manual speed pots. Turn manual
speed pot (as viewed from the front) to the right (maximum) setting. Turn trim pot slowly
until “
F59.00 ” is displayed, then advance just enough to display “ F60.00 ”.
9. Press DISPL key to move to output frequency display, turn switch S1 to “Run”, and adjust
motor speed with manual speed pot.
- iii -

- iv -
Cn-29 50
Cn-30 160
Cn-31 (4)
Cn-32 (4)
Cn-33 (4)
Cn-34 30 (3)
Cn-35 2.0
Cn-36 0
Cn-37
(4)
Cn-38 150
Cn-39 2.0 (4)
Cn-40 (4)
Cn-41 100
Cn-42 0.3
Un-01 N/A N/A
Un-02 N/A N/A
Un-03 N/A N/A
Un-04 N/A N/A
Un-05 N/A N/A
Un-06 N/A N/A
Un-07 N/A N/A
Un-08 N/A N/A
Un-09 N/A N/A
Un-10 N/A N/A
Sn-22 02
Sn-23 00
Sn-24 00
Sn-25 0000
Sn-26 0000
Sn-27 0010
Sn-28 0100
Cn-01 230.0
(230V)
or 460.0
(460V)
or 575.0
(575V)
Cn-02 (2)
Cn-03 (2)
Cn-04 (2)
Cn-05 (2)
Cn-06 (2)
Cn-07 (2)
Cn-08 (2)
Cn-09 (1)
Cn-10 1.5 (2)
Cn-11 50
Cn-12 0.0
Cn-13 0.0
Cn-14 100
Cn-15 0
Cn-16 0.0
Cn-17 0.0
Cn-18 0.0
Cn-19 1.0
Cn-20 0
Cn-21 0.0
Cn-22 2.0
Cn-23
(4)
Cn-24 (4)
Cn-25 00
Cn-26 160
Cn-27 0.1
Cn-28 170
An-01 0.00
An-02 0.00
An-03 0.00
An-04 0.00
An-05 0.00
An-06 0.00
An-07 0.00
An-08 0.00
An-09 6.00
bn-01 10.0
bn-02 10.0
bn-03 10.0
bn-04 10.0
bn-05 100.0
bn-06 0
bn-07 1.0
bn-08 0.0
bn-09 80
bn-10 1
bn-11 1.00
bn-12 0.50
Sn-01 (1)
Sn-02 01
Sn-03 0000
Sn-04 0011
Sn-05 0000
Sn-06 0000
Sn-07 0000
Sn-08 0100
Sn-09 0000
Sn-10 0000
Sn-11 0000
Sn-12 0100
Sn-13 0100
Sn-14 0000
Sn-15 03
Sn-16 04
Sn-17 06
Sn-18 08
Sn-19 00
Sn-20 00
Sn-21 01
QUICK REFERENCE FOR GPD 503 CONSTANTS (FACTORY SET)
CONSTANT FACTORY USER CONSTANT FACTORY USER CONSTANT FACTORY USER
NUMBER SETTING SETTING NUMBER SETTING SETTING NUMBER SETTING SETTING
(1) Setting depends on GPD 503 rating. See Table A3-1.
(2) Initial value is related to V/f curve selected by Sn-02 setting.
(3) Motor rated current (Cn-09) is set at 100% level. Setting range: 10
to 200% of GPD 503 rated capacity.
(4) Initial value differs depending on GPD 503 capacity.

-v-
Horsepower Range
RATED HORSEPOWER MODEL
INPUT CT (150% OL) VT (125% OL) NO.
11 DS305
22 DS302
33 DS306
55 DS307
7.5 7.5/10 DS308
21015DS309
31520DS310
02025DS311
V2530DS322
30 40 DS323
40 50 DS2040
40/50 50 GPD503-2L40
50 60 DS2050
60 60 GPD503-2L50
60 75 DS2060
60 75 GPD503-2L60
75 100 DS2075
75 100 GPD503-2L75
100 150 DS2100
100 125 GPD503-2L100
1 1 DS313
2 2 DS304
3 3 DS314
5 5 DS315
7.5 7.5/10 DS316
10 15 DS317
41520DS318
62025DS326
02530DS325
V3040DS330
40 50 DS340
50 60 DS350
60 75 DS360
75 100 DS075
75/100 100 GPD503-4L75
100 150 DS100
100 150 GPD503-4L100
150 200 DS150
150 200 GPD503-4L150
200 250 DS200
200 250 GPD503-4L200
250 300 DS250
300 400 DS303
400 500 DS400
2 3 DS5003
3 3 DS5004
5 5 DS5006
7.5 7.5 DS5009
10 10 DS5012
15 15 DS5017
5 20 20 DS5022
7 25 25 DS5027
5 30 30 DS5032
V 40 40 DS5043
50 50 DS5054
60 60 DS5064
75 75 DS5081
100 100 DS5112
125 150 DS5130
150 200 DS5172
200 200 DS5202
( "L" ) (04/27/95)

Section 1. INSTALLATION
1.1 GENERAL
The GPD 503 is a high performance sine-coded pulse width modulated AC motor drive
which generates an adjustable voltage/frequency three phase output for complete speed
control of any conventional squirrel cage induction motor. Automatic stall prevention and
voltage boost prevents nuisance tripping during load or line side transient conditions. The
GPD 503 will not induce any voltage line notching distortion back to the utility line and
maintains a displacement power factor of not less than 0.95 throughout its speed range.
When properly installed, operated and maintained, the GPD 503 will provide a lifetime of
service. It is mandatory that the person who operates, inspects, or maintains this
equipment thoroughly read and understand this manual before proceeding.
This manual primarily describes the GPD 503, but contains basic information for the
operator control station as well. For details of the operation of other units in the drive
system, refer to their respective manuals.
1.2 RECEIVING
The GPD 503 is thoroughly tested at the factory. After unpacking, verify the part numbers
with the purchase order (invoice). Any damages or shortages evident when the equipment
is received must be reported immediately to the commercial carrier who transported the
equipment. Assistance, if required, is available from your sales representative.
1.3 PHYSICAL INSTALLATION
Location of the GPD 503 is important to achieve proper performance and normal operating
life. The unit should be installed in an area where it will be protected from:
• Direct sunlight, rain or moisture.
• Corrosive gases or liquids.
• Vibration, airborne dust or metallic particles.
For effective cooling as well as proper maintenance, a wall mount style GPD 503 must be
installed vertically to the ground using four mounting screws. There MUST be a MINIMUM
6 in. clearance above and below the GPD 503. A MINIMUM 2 in. clearance is required on
each side on the GPD 503.
A free-standing style GPD 503 must be installed with enough clearance for opening the
door of the cabinet; this will ensure sufficient air space for cooling.
1-1

1.4 ELECTRICAL INSTALLATION
All basic interconnections (using the Digital Operator) are shown in Figures 1-3
through 1-6.
1.4.1 Main Circuit Input/Output
Complete wiring interconnections for the main circuit according to Tables 1-1 and 1-2,
while observing the following:
CAUTION
Use only factory supplied instructions to install dynamic braking
resistors. Failure to do so may cause equipment damage or
personal injury.
• Use 600 V vinyl-sheathed wire or equivalent. Wire size should be determined
considering voltage drop of leads.
• NEVER connect AC main power to output terminals T1 ( U ), T2 ( V ), and T3 ( W ).
• NEVER allow wire leads to contact the GPD 503 enclosure. Short-circuit may result.
• NEVER connect power factor correction capacitors or noise filter to GPD 503 output.
• SIZE OF WIRE MUST BE SUITABLE FOR CLASS I CIRCUITS.
• Use UL listed closed loop connectors or CSA certified ring connectors sized for the
selected wire gauge. The connectors are to be installed using the correct crimp tool
recommended by the connector manufacturer.
WIRE SIZE TERMINAL CLOSED-LOOP CLAMPING TORQUE
AWG mm2SCREW CONNECTOR STEEL COPPER
lb-in N-m lb-in N-m
20 0.5 M3.5 1.25 - 3.5 7.8 0.9 7.0 0.8
18 0.75 M4 1.25 - 4 13.0 1.5 10.4 1.2
16 1.25 M4 1.25 - 4 13.0 1.5 10.4 1.2
M4 2 - 4 13.0 1.5 10.4 1.2
14 2 M5 2 - 5 26.1 20.9 3.1 2.4
M4 3.5 - 4 13.0 1.5 10.4 1.2
12 3.5 M5 3.5 - 5 26.1 20.9 3.1 2.4
M4 5.5 - 4 13.0 1.5 10.4 1.2
10 5.5 M5 5.5 - 5 26.1 20.9 3.1 2.4
M5 8 - 5 26.1 20.9 3.1 2.4
88 M6 8 - 6 40.9 34.8 4.8 4.1
6 14 M6 14 - 6 40.9 34.8 4.8 4.1
4 22 M8 22 - 8 100.0 82.6 11.7 10.7
M8 38 - 8 100.0 82.6 11.7 10.7
238 M10 38 - 10 182.6 156.5 21.4 18.4
1/0 60 M10 60 - 10 182.6 156.5 21.4 18.4
3/0 80 M10 80 - 10 182.6 156.5 21.4 18.4
M10 100 - 10 182.6 156.5 21.4 18.4
4/0 100 M12 100 - 12 313.0 191.3 36.7 23.1
MCM300 150 M12 150 - 12 313.0 191.3 36.7 23.1
MCM400 200 M12 200 - 12 313.0 191.3 36.7 23.1
MCM650 325 M12 325 - 12 313.0 191.3 36.7 23.1
1-2

HP TERMINAL WIRE SIZE
RATING TERMINAL SYMBOL SCREW AWG MM2
DS305 L1 (R), L2 (S), L3 (T), –, B1/+, B2, T1 (U), T2 (V), T3 (W), G (E) M4 14 - 10 2 - 5.5
DS302, L1 (R), L2 (S), L3 (T), –, B1/+, B2, T1 (U), T2 (V), T3 (W) M4 14 - 10 2 - 5.5
DS306 G (E) M4 12 - 10 3.5 - 5.5
DS307 L1 (R), L2 (S), L3 (T), –, B1/+, B2, T1 (U), T2 (V), T3 (W), G (E) M410 5.5
DS308, L1 (R), L2 (S), L3 (T), –, B1/+, B2, T1 (U), T2 (V), T3 (W) M5 8 8
DS309 G (E) M5 10 5.5
DS310 L1 (R), L2 (S), L3 (T), B0/–, B1/+, T1 (U), T2 (V), T3 (W) M6 4 22
G (E) 8 - 2 8 - 38
l 1 (r), l 2 ( s ) M4 14 - 10 2 - 5.5
DS311 L1 (R), L2 (S), L3 (T), B0/–, B1/+, T1 (U), T2 (V), T3 (W) M8 3 - 1/0 30 - 60
G (E) 8 - 2 8 - 38
l 1 (r), l 2 ( s ) M4 14 - 10 2 - 5.5
DS322 L1 (R), L2 (S), L3 (T), B0/–, B1/–, B1/+, T1 (U), T2 (V), T3 (W) M8 2 - 1/0 38 - 60
G (E) 6 - 2 14 - 38
l 1 (r), l 2 ( s ) M4 14 - 10 2 - 5.5
DS323 L1 (R), L2 (S), L3 (T), B0/–, B1/+, T1 (U), T2 (V), T3 (W) M8 1/0 60
G (E) 6 - 2 14 - 38
l 1 (r), l 2 ( s ) M4 14 - 10 2 - 5.5
DS2040 L1 (R), L2 (S), L3 (T), –, +1, +3, T1 (U), T2 (V), T3 (W) M10 2 - 4/0 38 - 100
G (E) 4 - 2 22 - 38
l 1 (r), l 2 ( s ) M4 20 - 14 0.5 - 2
GPD503-2L40 L1 (R), L2 (S), L3 (T), – (N), +3 (P3), T1 (U), T2 (V), T3 (W) M10 2 - 4/0 38 - 100
G (E) 4 - 2 22 - 38
l 1 (r), l 2 ( s ) M4 20 - 14 0.5 - 2
DS2050 L1 (R), L2 (S), L3 (T), –, +1, +3, T1 (U), T2 (V), T3 (W) M10 2 - 4/0 38 - 100
G (E) 4 - 2 22 - 38
l 1 (r), l 2 ( s ) M4 20 - 14 0.5 - 2
GPD503-2L50 L1 (R), L2 (S), L3 (T), – (N), +3 (P3), T1 (U), T2 (V), T3 (W) M10 2 - 4/0 38 - 100
G (E) 4 - 2 22 - 38
l 1 (r), l 2 ( s ) M4 20 - 14 0.5 - 2
DS2060 L1 (R), L2 (S), L3 (T), –, +1, +3, T1 (U), T2 (V), T3 (W) M10 2 - 4/0 38 - 100
G (E) 4 - 2 22 - 38
l 1 (r), l 2 ( s ) M4 20 - 14 0.5 - 2
GPD503-2L60 L1 (R), L2 (S), L3 (T), – (N), +3 (P3), T1 (U), T2 (V), T3 (W) M10 2 - 4/0 38 - 100
G (E) 4 - 2 22 - 38
l 1 (r), l 2 ( s ) M4 20 - 14 0.5 - 2
DS2075 L1 (R), L2 (S), L3 (T), –, +1, +3, T1 (U), T2 (V), T3 (W) M10 2 - 4/0 38 - 100
G (E) 3 - 2 30 - 38
l 1 (r), l 2 ( s ) M4 20 - 14 0.5 - 2
GPD503-2L75 L1 (R), L2 (S), L3 (T), – (N), +3 (P3), T1 (U), T2 (V), T3 (W) M10 2 - 4/0 38 - 100
G (E) 4 - 2 22 - 38
l 1 (r), l 2 ( s ) M4 20 - 14 0.5 - 2
DS2100 L1 (R), L2 (S), L3 (T), –, +1, +3, T1 (U), T2 (V), T3 (W) M12 4/0 - MCM400 100 - 200
G (E) 1 - 2/0 50 - 67
l 1 (r), l 2 ( s ) M4 20 - 14 0.5 - 2
GPD503-2L100 L1 (R), L2 (S), L3 (T), – (N), +3 (P3), T1 (U), T2 (V), T3 (W) M12 4/0 - MCM400 100 - 200
G (E) 1 - 2/0 50 - 67
l 1 (r), l 2 ( s ) M4 20 - 14 0.5 - 2
SECTION A. 230V
DRIVE TERMINAL WIRE SIZE
MODEL NO. TERMINAL SYMBOL SCREW AWG mm2
1-2.1
Table 1-1. Wire Sizing For Main Circuit
indicates terminal uses a pressure lug.
( "L" ) (06/22/95)

DRIVE TERMINAL WIRE SIZE
MODEL NO. TERMINAL SYMBOL SCREW AWG mm2
DS313, DS304, L1 (R), L2 (S), L3 (T), –, B1/+, B2, T1 (U), T2 (V), T3 (W), G (E) M4 14 - 10 2 - 5.5
DS314
DS315 L1 (R), L2 (S), L3 (T), –, B1/+, B2, T1 (U), T2 (V), T3 (W) M4 14 - 10 2 - 5.5
G (E) M5 12 - 10 3.5 - 5.5
DS316 L1 (R), L2 (S), L3 (T), –, B1/+, B2, T1 (U), T2 (V), T3 (W) M4 12 - 10 3.5 - 5.5
G (E) M5 12 - 10 3.5 - 5.5
DS317 L1 (R), L2 (S), L3 (T), –, B1/+, B2, T1 (U), T2 (V), T3 (W)M4105.5
G (E) M5 10 5.5
DS318, L1 (R), L2 (S), L3 (T), –, B1/+, B2, T1 (U), T2 (V), T3 (W) M5 8 8
DS326 G (E) 10 - 2 5.5 - 38
l 1 (r), l 2 ( s ) M4 14 - 10 2 - 5.5
DS325 L1 (R), L2 (S), L3 (T), B0/–, B1/+, T1 (U), T2 (V), T3 (W) M6 6 - 4 14 - 22
G (E) 8 - 2 8 - 38
l 1 (r), l 2 ( s ) M4 14 - 10 2 - 5.5
DS330 L1 (R), L2 (S), L3 (T), B0/–, B1/+, T1 (U), T2 (V), T3 (W) M6 4 22
G (E) 8 - 2 8 - 38
l 1 (r), l 2 ( s ) M4 14 - 10 2 - 5.5
DS340 L1 (R), L2 (S), L3 (T), B0/–, B1/+, T1 (U), T2 (V), T3 (W) M8 3 - 1/0 30 - 60
G (E) 8 - 2 8 - 38
l 1 (r), l 2 ( s ) M4 14 - 10 2 - 5.5
DS350 L1 (R), L2 (S), L3 (T), B0/–, B1/+, T1 (U), T2 (V), T3 (W) M8 2 - 1/0 38 - 60
G (E) 6 - 2 14 - 38
l 1 (r), l 2 ( s ) M4 14 - 10 2 - 5.5
DS360 L1 (R), L2 (S), L3 (T), B0/–, B1/+, T1 (U), T2 (V), T3 (W) M8 1/0 60
G (E) 6 - 2 14 - 38
l 1 (r), l 2 ( s ) M4 14 - 10 2 - 5.5
DS075, L1 (R), L2 (S), L3 (T), –, B1/+, B2, +3, T1 (U), T2 (V), T3 (W) M10 2 - 4/0 38 - 100
DS100 G (E) 4 - 2 22 - 38
l 1 (r), l 2 200 ( s 200), l 2 400 ( s 400), x, y M4 20 - 14 0.5 - 2
GPD503-4L75, L1 (R), L2 (S), L3 (T), – (N), +3 (P3), T1 (U), T2 (V), T3 (W) M10 2 - 4/0 38 - 100
GPD503-4L100 G (E) 4 - 2 22 - 38
l 1 (r), l 2 200 ( s 200), l 2 400 ( s 400), x, y M4 20 - 14 0.5 - 2
DS150 L1 (R), L2 (S), L3 (T), –, B1/+, B2, +3, T1 (U), T2 (V), T3 (W) M10 2 - 4/0 38 - 100
G (E) 3 - 2 30 - 38
l 1 (r), l 2 200 ( s 200), l 2 400 ( s 400), x, y M4 20 - 14 0.5 - 2
GPD503-4L150 L1 (R), L2 (S), L3 (T), –, B1/+, B2, +3, T1 (U), T2 (V), T3 (W) M10 2 - 4/0 38 - 100
G (E) 3 - 2 30 - 38
l 1 (r), l 2 200 ( s 200), l 2 400 ( s 400), x, y M4 20 - 14 0.5 - 2
DS200 L1 (R), L2 (S), L3 (T), –, B1/+, B2, +3, T1 (U), T2 (V), T3 (W) M12 4/0 - MCM 400 100 - 200
G (E) 1 - 2/0 50 - 67
l 1 (r), l 2 200 ( s 200), l 2 400 ( s 400), x, y M4 20 - 14 0.5 - 2
GPD503-4L200 L1 (R), L2 (S), L3 (T), – (N), +3 (P3), T1 (U), T2 (V), T3 (W) M12 4/0 - MCM 400 100 - 200
G (E) 1 - 2/0 50 - 67
l 1 (r), l 2 200 ( s 200), l 2 400 ( s 400), x, y M4 20 - 14 0.5 - 2
DS250, L1 (R), L2 (S), L3 (T), –, +1, +3, T1 (U), T2 (V), T3 (W) M12 MCM 650 x 2 P 325 x 2 P
DS303 G (E) 1/0 - 2/0 54 - 67
l 1 (r), l 2 ( s ), x, y M4 20 - 14 0.5 - 2
DS400 L1 (R), L2 (S), L3 (T), –, +1, +3, T1 (U), T2 (V), T3 (W) M12 MCM 650 x 2 P 325 x 2P
G (E) 2/0 67
l 1 (r), l 2 ( s ), x, y M4 20 - 14 0.5 - 2
Section B. 460V
DRIVE TERMINAL WIRE SIZE
MODEL NO. TERMINAL SYMBOL SCREW AWG mm2
indicates terminal uses a pressure lug.
1-2.2
Table 1-1. Wire Sizing For Main Circuit - Continued
( "L" ) (04/27/95)

1-2.3
DRIVE TERMINAL WIRE SIZE
MODEL NO. TERMINAL SYMBOL SCREW AWG mm2
DS5003, L1 (R), L2 (S), L3 (T), –, B1/+, B2, T1 (U), T2 (V), T3 (W) M4 14 - 10 2 - 5.5
DS5004 G (E) M4 14 - 10 2 - 5.5
DS5006 L1 (R), L2 (S), L3 (T), –, B1/+, B2, T1 (U), T2 (V), T3 (W) M4 14 - 10 2 - 5.5
G (E) M5 14 - 10 2 - 5.5
DS5009, L1 (R), L2 (S), L3 (T), –, B1/+, B2, T1 (U), T2 (V), T3 (W) M4 12 - 10 3.5 - 5.5
DS5012 G (E) M5 12 - 10 3.5 - 5.5
DS5017 L1 (R), L2 (S), L3 (T), –, B1/+, B2, T1 (U), T2 (V), T3 (W) M5 10 - 8 5.5 - 8
G (E) 12 - 2 3.5 - 30
l 1 (r), l 2 ( s ) M4 14 - 10 2 - 5.5
DS5022 L1 (R), L2 (S), L3 (T), –, B1/+, B2, T1 (U), T2 (V), T3 (W) M6 8 - 6 8 - 14
G (E) 12 - 2 3.5 - 30
l 1 (r), l 2 ( s ) M4 14 - 10 2 - 5.5
DS5027 L1 (R), L2 (S), L3 (T), –, B1/+, B2, T1 (U), T2 (V), T3 (W) M6 8 - 6 8 - 14
G (E) 10 - 2 5.5 - 30
l 1 (r), l 2 ( s ) M4 14 - 10 2 - 5.5
DS5032 L1 (R), L2 (S), L3 (T), B0/–, B1/+, B2, T1 (U), T2 (V), T3 (W) M6 8 - 6 8 - 14
G (E) 10 - 2 5.5 - 30
l 1 (r), l 2 ( s ) M4 14 - 10 2 - 5.5
DS5043 L1 (R), L2 (S), L3 (T), B0/–, B1/+, T1 (U), T2 (V), T3 (W) M8 6 - 1 14 - 38
G (E) 10 - 2 5.5 - 30
l 1 (r), l 2 ( s ), x, y M4 14 - 10 2 - 5.5
DS5054 L1 (R), L2 (S), L3 (T), B0/–, B1/+, T1 (U), T2 (V), T3 (W) M8 4 - 1 22 - 38
G (E) 8 - 2 8 - 30
l 1 (r), l 2 ( s ), x, y M4 14 - 10 2 - 5.5
DS5064 L1 (R), L2 (S), L3 (T), B0/–, B1/+, T1 (U), T2 (V), T3 (W) M8 3 - 1/0 27 - 50
G (E) 8 - 2 8 - 30
l 1 (r), l 2 ( s ), x, y M4 14 - 10 2 - 5.5
DS5081 L1 (R), L2 (S), L3 (T), B0/–, B1/+, T1 (U), T2 (V), T3 (W) M8 1 - 2/0 38 - 60
G (E) 8 - 2 8 - 30
l 1 (r), l 2 ( s ), x, y M4 14 - 10 2 - 5.5
DS5112 L1 (R), L2 (S), L3 (T), B0/–, B1/+, T1 (U), T2 (V), T3 (W) M8 2/0 - 3/0 60 - 80
G (E) 6 - 2/0 14 - 60
l 1 (r), l 2 ( s ), x, y M4 14 - 10 2 - 5.5
DS5130 L1 (R), L2 (S), L3 (T), B0/–, B1/+, T1 (U), T2 (V), T3 (W) M10 3/0 - 300 80 - 150
G (E) 6 - 2/0 14 - 60
l 1 (r), l 2 ( s ), x, y M4 14 - 10 2 - 5.5
DS5172 L1 (R), L2 (S), L3 (T), –, B1/+, B2, +3, T1 (U), T2 (V), T3 (W) M12 3000 - 400 150 - 200
G (E) 4 - 2/0 22 - 60
l 1 (r), l 2 ( s ), x, y M4 14 - 10 2 - 5.5
DS5202 L1 (R), L2 (S), L3 (T), –, B1/+, B2, +3, T1 (U), T2 (V), T3 (W) M12 300 - 400 177 - 200
G (E) 4 - 2/0 22 - 60
l 1 (r), l 2 ( s ), x, y M4 14 - 10 2 - 5.5
Section C. 575V
DRIVE TERMINAL WIRE SIZE
MODEL NO. TERMINAL SYMBOL SCREW AWG mm2
indicates terminal uses a pressure lug.
Table 1-1. Wire Sizing For Main Circuit - Continued

1-2.4
SECTION A. 230V
TERMINAL FUNCTION
1 HP 3 TO 40 HP
L1 (R) Three phase Main circuit input power supply
L2 (S) 200 / 208 / 220V at 50 Hz; 200 / 208 / 220 / 230V at 60 Hz
L3 (T)
T1 (U) Three phase AC output to motor
T2 (V) 0V to max. input voltage level
T3 (W)
l 1 (r) Power for heat sink fan
l 2 ( s )– – – – – – 200-230 Vac, single phase – two lines from input power
B0/– – – – – – – DB Unit terminals *
B1/+ DB Unit terminals (B1/+ & B2) * DC bus terminals – – – – – –
B2
– [ – (N) ]** DC bus terminals (B1/+ & –) – – – – – –
+3 (P3) DB Unit terminals (+1 & –)
+1 (P1) [ (+3 & –) ]**
– – – – – – DC bus terminals (+1 & –)
[ (+3 & – ) ]**
x Power supply output for
y– – – – – – options (220 Vac, 30 VA)
G (E) Ground terminal (100 ohms or less)
SECTION B. 460V
TERMINAL FUNCTION 1 TO 60 HP
L1 (R) Three phase Main circuit input power supply
L2 (S) 380 / 400 / 415 / 460V at 50/60 Hz
L3 (T)
T1 (U) Three phase AC output to motor
T2 (V) 0V to max. input voltage level
T3 (W)
l 2 ( s ) Power for heat sink fan – – – – –
l 1 (r) – – – – – 230 Vac single phase Power for heat sink fan:
l 2 200 ( s 200) l 1 to l 2 200: 230 Vac
l 2 400 ( s 400) – – – – – l 1 to l 2 400: 460 Vac
B0/– – – – – – DB Unit Terminals *
B1/+ DB Unit terminals DB Unit terminals DC bus terminals – – – – –
B2 (B1/+ & B2) * (B1/+ & B2)
– [ – (N) ]** DC bus terminals DC bus terminals – – – – – DB Unit Terminals
(B1/+ & –) (B1/+ & B0/–) (+1 & –) * [ (+3 & –) ]**
+3 (P3) DC bus terminals
+1 (P1) – – – – – (+1 & –) [ (+3 & –) ]**
x Power supply output for
y– – – – – options (220 Vac, 30 VA)
G (E) Ground terminal (100 ohms or less)
SECTION A. 230V
FUNCTION
TERMINAL 1 - 10HP (CT) 15 - 30HP (CT) 40 - 100HP (CT)
SECTION B. 460V
FUNCTION
TERMINAL 1 - 10HP (CT) 15 - 20HP (CT) 25 - 60HP (CT) 75 - 400HP (CT)
Table 1-2. Terminal Functions and Voltages of Main Circuit
– – – – – indicates that terminals are not present.
* For installation of DB (Dynamic Braking) Units, see Appendix 7.
** indicates terminal marking or connection difference for units with "L" in Model No.
( "L" ) (04/27/95)