Magneti Marelli 007935017105 User manual

Magneti Marelli Aftermarket Spółka z.o.o.
Plac Pod Lipami 5, 40-476 Katowice
Tel.: + 48 (032) 6036107, Faks: + 48 [phone]
e-mail: [email protected]
www.magnetimarelli-checkstar.pl
Mobile Oil Dispenser Kit 5:1
User’s manual
007935017105

Safety Warnings and Precautions
WARNING: When using tool, basic safety precautions should always be followed to reduce
the risk of personal injury and damage to equipment.
1. Keep work area clean. Cluttered areas invite injuries.
2. Observe work area conditions. Do not use machines or power tools in damp or wet
locations. Don’t expose to rain. Keep work area well lighted. Do not use electrically powered
tools in the presence of flammable gases or liquids.
3. Keep children away. Children must never be allowed in the work area. Do not let them
handle machines, tools or extension cords.
4. Store idle equipment. When not in use, tools must be stored in a dry location to inhibit rust.
Always lock up tools and keep out of reach of children.
5. Use the right tool for the job. Do not attempt to force a small tool or attachment to do the
work of a larger industrial tool. There are certain applications for which this tool was
designed. It will do the job better and more safety at the rate for which is was intended. Do
not modify this tool and do not use this tool for a purpose for which it was not intended.
6. Dress Properly. Do not wear loose clothing or jewelry as they can be caught in moving
parts. Protective, electrically non-conductive clothes and non-skid footwear are
recommended when working. Wear restrictive hair covering to contain long hair.
7. Use eye and ear protection. Always wear ANSI approved impact safety goggles. Wear an
ANSI approved dust mark or respirator when working around chemical dusts and mists.
8. Do not overreach. Keep proper footing and balance at all times. Do not reach over or across
running machines.
9. Maintain tools with care. Inspect tool cords and hoses periodically and, if damaged, have
them replaced, or repaired by an authorized technician. The handles must be kept clean, dry
and free from oil and grease at all times.
10. Remove adjusting keys and wrenches. Check that keys and adjusting wrenches are
removed from the tool or machine work surface before operating.
11. Avoid Unintentional Starting. Be sure the air pressure is in the off position when not in use
and before making hose connection.

12. Stay alert. Watch what you are doing, use common sense. Do not operate any tool when you
are tired.
13. Check for damaged parts. Before using any tool, any part that appears damaged should be
carefully checked to determine that it will operate properly and perform its intended function.
Check for alignment and binding of moving parts; any broken parts or mounting fixtures; and
any other condition that may affect proper operation. Any part that is damaged should be
properly repaired or replaced by a qualified technician. Do not use the tool if any control or
switch does not operate properly.
14. Replacement parts and accessories. When servicing, use only identical replacement parts.
Use of any other parts will void the warranty. Only use accessories intended for use with this
tool.
15. Do not operate tool if under the influence of alcohol or drugs. Read warning labels if
taking prescription medicine to determine if your judgment or reflexes are impaired while
taking drugs. If there is any doubt, do not operate the tool.
16. Maintenance. For your safety, service and maintenance should be performed regularly by a
qualified technician.
17. Pacemaker safety warning. People with pacemaker should consult their physician before
using this product. Electromagnetic fields in close proximity to a heart pacemaker could
cause interference to, or failure of the pacemaker. In addition, people with pacemaker should
adhere to the following:
-Caution is necessary when near the coil, spark plug cables, or distributor of a running
engine. The engine should always be off if adjustments are to be made to the distributor.
Note: Performance of this tool may vary depending on variations in air pressure and
compressor capacity.

Product specific safety precautions
This equipment is designed be operated by qualified personnel. It should only be operated
after reading and understanding the safety warnings and operating procedures in this
instruction manual.
1. The compressed air must be filtered to avoid dust and vapour into pump inside.
2. When leaks are found in the equipment or hoses, immediately turn the air pressure off and
repair the leaks.
3. Do not exceed the recommended operating air pressure, max. pressure 8bar/115PSI.This
could damage equipment. See specification on Page 5
4. Never point the pistol at people or objects (such as electric boards or moving cars etc.)
5. Open the pistol by press only after you are sure that the pistol is in the right place so that the
oil doesn’t leak onto the ground.
6. Always cut off the air supply after use so that oil can’t leak out in case one of the pump’s
components breaks.
7. Use only original spare parts in case the pump has to be repaired or its components have to e
replaced.
8. Empty all the oil from the pump in case it has to be disposed of.
9. When no load, cut off compressed air to stop pump.
10. Do not throw the oil away. Used oil has to be disposed of according to national
environmental regulations.
11. The pumps can be used only to deliver lubricants, used oil or antifreeze liquids. Do not use
the pump for any other substance. Please contact us if you have any special request.
12. Do not use the pump near open flames. Do not smoke during operation. Use in a well
ventilated area.
13. Keep a type ABC fire extinguisher nearby in case of fires
14. Always protect your skin and eyes from contact with oil and solvents. (Such as wear oil-
proof gloves and etc.)

Technical Data:
1. Pump Ratio: 5:1
2. Power: Filtered Air Compressor
3. Suit For: All kinds of Engine Oil and Gearbox Oil
4. Air Pressure: 5-8Bar(70~115PSI）
5. Air Consumption: 240L/Min. (63.5Gallon/Min.)
6. Oil Delivery Speed: 12~18L/Min. (3.2~4.8Gallon/Min.)
7. Length of Pump: 740mm/29inch
8. Air Inlet Connection: 1/4” quick plug
9. Oil Delivery Connection: Male 1/2”
10. Max. viscosity Oil Delivered: SAE 250
11. Temperature of Oil Delivered: -10~50℃
Description:
Power from Air Compressor which is safe, environmental-friendly and free of spark. Oil pump
can be used to transfer lubrication oil, wasted oil and antifreeze liquids.
Operation:
Preparation
1. Handling and storage of the new pump do not require any special procedures. However after
the pump has been used, empty the used oil in the suction tube into an appropriate container
always. This can be done by overturning the pump.
2. Connect the oil delivery tube with the oil outlet of the pump ready.
3. Connect filtered air compressor (to be supplied by customer) with Air Inlet (1/4”) of Pump.
4. A pressure regulator to keep the pump’s working pressure at the best possible level (5~8bar)
between the pump and the compressed air line, if necessary.
5. A cut-off cock in order to enable the operator to stop the pump at any given moment by
cutting the air supply off between the pump and the compressed air line.
6. Now it is ready for oil filling by switch on all cocks.
Attention: Please do not exceed the max. air pressure:115PSI.

Oil Filling
1. Aim the Oil Outlet to the correct point
2. Switch on all the cocks and press the knob on the delivery pistol to begin oil delivery.
3. Close all the switchs and put pump and pipe back to original place.
Maintenance:
1. The dust in compressed air can slow down and even block the motor cylinder. The following
steps may to prevent this from happening:
a. Let in 50 grams of Vaseline oil or other lubricator from the air inlet hole weekly
operate the pump for several minutes after having let it into the pump.
b. Turn on the pump for several minutes until moving parts is fully lubricated.
c. You may repeat the above operation if necessary.
d. The above steps should be carried out on a weekly base.
2. Making sure no water vapour enter the machine from air compressor. For the pumps that are
attached with compressed air treatment equipment, please clear the water retained in the
reservoir of the filter-purger frequently.
3. For the pumps that are attached with a lubricator, please pay close attention to the lubricator’s
oil level and refill with SAE 20, SAE 30 or antifreeze oil for extreme conditions when
necessary.
4. The user should perform only routine maintenance operations (such as filters, silencers,
cleaning and etc.) with the pump in order not to damage it or compromise its safety. Contact
our sales and assistance centers OR local distributors should the pump need any further
maintenance.

Troubleshooting:
1. Oil can not be sprayed out
Check the density of oil, if too much high of the density, fill suitable amount of engine oil to mix
together.
If normal level of the density, check with rubber seal for any damage or not.(As impurities will
cause damage of the rubber seal)
2. Pump can not work
Check pressure reached working pressure or not.
Check any impurities or not.
Check slide flake in the pump damaged or not. If so, replace with a new one.
Check any leakage or not.
If any parts damaged, change to a new one or contact with the distributor immediately.
Magneti Marelli Aftermarket Spółka z.o.o.
Plac Pod Lipami 5, 40-476 Katowice
Tel.: + 48 (032) 6036107, Faks: + 48 [phone]
e-mail: [email protected]
www.magnetimarelli-checkstar.pl