Magnetic Autocontrol MHTM User manual

Operating Instructions
Barrier
MHTMTM MicroDrive
Doc-ID: 5815,5001EN
Version: 05

2 5815,5001EN / Version 05
Translation of the Original Operating Instructions
MAGNETIC Autocontrol GmbH
Grienmatt 20
79650 Schopfheim
Germany
Tel.: [phone]
Fax.: [phone]
E-Mail: [email protected]
Internet: www.ac-magnetic.com

Barrier MHTMTM MicroDrive Access and Parking
Contents
5815,5001EN / Version 05 3
Contents
1General....................................................................................7
1.1 Information regarding the operating instructions ...........7
1.2 Pictogram explanation ...................................................8
1.3 Limitation of liability........................................................9
1.4 Copyright protection.......................................................9
1.5 Scope of delivery .........................................................10
1.6 Warranty ......................................................................10
1.7 Disclaimer ....................................................................10
1.8 Customer service .........................................................10
1.9 EC-Declarations of conformity .....................................11
1.10 Performance declaration..............................................11
1.11 Environmental protection .............................................11
2Safety ....................................................................................12
2.1 Intended use of the barriers.........................................12
2.1.1 Intended use for certain road vehicles .........12
2.1.2 Barrier, pedestrian traffic impossible ............12
2.1.3 Barrier, pedestrian traffic not impossible......13
2.1.4 Non-intended use .........................................13
2.2 Operator's responsibility ..............................................14
2.3 Changes and modifications .........................................14
2.4 Specialists and operating personnel............................15
2.4.1 Requirements ...............................................15
2.5 Personal protective equipment ....................................16
2.6 Occupational safety and special dangers....................16
2.6.1 Danger symbols on the
MHTMTM MicroDrive barrier..........................16
2.6.2 Hazard notes and occupational safety .........17
2.7 Danger area .................................................................23
3Identification.........................................................................24
3.1 Type plate ....................................................................24
3.2 Type code ....................................................................25
3.3 Overview: Barrier types, barrier booms,
flanges and control units..............................................26
4Technical data ......................................................................27
4.1 Access .........................................................................27
4.1.1 Dimensions and weight ................................27
4.1.2 Electrical connection ....................................28
4.1.3 Operating conditions ....................................28
4.1.4 Maximum permissible wind load classes
EN 12424......................................................29
4.1.5 Operating times ............................................29

Barrier MHTMTM MicroDrive Access and Parking
Contents
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4.2 Access Pro H .............................................................. 30
4.2.1 Dimensions and weight ............................... 30
4.2.2 Electrical connection.................................... 31
4.2.3 Operating conditions.................................... 31
4.2.4 Maximum permissible wind load classes
EN 12424..................................................... 32
4.2.5 Operating times ........................................... 32
4.3 Parking ........................................................................ 33
4.3.1 Dimensions and weight ............................... 33
4.3.2 Electrical connection.................................... 34
4.3.3 Operating conditions.................................... 34
4.3.4 Maximum permissible wind load classes
EN 12424..................................................... 35
4.3.5 Operating times ........................................... 35
4.4 Control unit.................................................................. 36
4.5 Plug-in module "Detector A–B" ................................... 37
4.6 Plug-in module "Radio" ............................................... 37
5Design and function............................................................ 38
5.1 Design ......................................................................... 38
5.1.1 Access and Parking..................................... 38
5.1.2 Access Pro H ............................................... 39
5.2 Function ...................................................................... 40
6Transport and storage ........................................................ 41
6.1 Safety notes for transport............................................ 41
6.2 Transport inspection.................................................... 42
6.3 Transport..................................................................... 43
6.4 Storage........................................................................ 43
7Design notes for induction loops ...................................... 44
8Assembly and installation .................................................. 48
8.1 Safety .......................................................................... 48
8.2 Required steps ............................................................ 49
8.3 Foundation and empty conduits.................................. 50
8.3.1 Foundation and empty conduits
for the barrier ............................................... 51
8.3.2 Foundation and empty conduits
for nesting post or light barrier post ............. 54
8.4 Assembly and installation of induction loops .............. 56
8.4.1 Directions for the assembly
and installation of induction loops................ 56
8.4.2 Induction loops............................................. 58
8.4.3 Testing induction loops................................ 58

Barrier MHTMTM MicroDrive Access and Parking
Contents
5815,5001EN / Version 05 5
8.4.4 Installing induction loops in bitumen,
asphalt, or concrete......................................58
8.4.5 Installing induction loops under interlocking
stone paving .................................................60
8.5 Unpacking ....................................................................61
8.6 Open barrier housing ...................................................61
8.7 Assemble housing .......................................................62
8.8 Assemble nesting post or light barrier post .................64
8.9 Assemble safety light barrier .......................................65
8.9.1 Assemble transmitter....................................65
8.9.2 Assemble receiver........................................66
8.10 Assemble barrier boom type "VarioBoom" ..................67
8.11 Assemble edge protection ...........................................67
8.12 Assembling flange and barrier boom...........................68
8.13 Conversion "left version" – "right version" ...................72
8.14 Check and set the balancing springs
in the lever system.......................................................76
8.14.1 Setting balancing springs .............................77
8.14.2 Overview table balancing springs ................79
8.14.3 Equipment plan balancing springs ...............81
8.15 Align barrier housing and post .....................................82
8.16 Set nesting post height ................................................83
8.17 Stick on prohibition signs .............................................84
8.18 Check assembly and installation .................................84
9Electrical connection...........................................................85
9.1 Safety...........................................................................85
9.2 Installing electrical protective devices .........................86
9.3 Connecting the power cable ........................................87
9.4 Connect customer's control lines
(signalling devices) ......................................................89
9.4.1 Connecting safety devices ...........................90
9.4.2 Plausibility check of the safety devices ........90
9.4.3 Connecting safety loop.................................91
9.4.4 Connect and test the safety light barriers.....92
9.4.5 Connecting emergency opening contacts ....93
9.4.6 Digital inputs.................................................94
9.4.7 Digital outputs and output relays..................95
9.5 Checking the electrical connection ..............................96
10 Start-up and operation ........................................................97
10.1 Safety ......................................................................97
10.2 Commissioning ............................................................98
10.3 Switching on and off the barrier...................................98

Barrier MHTMTM MicroDrive Access and Parking
Contents
6 5815,5001EN / Version 05
10.4 Opening and closing the barrier manually .................. 99
10.5 Putting the barrier temporarily out of operation ........ 100
11 Cleaning and maintenance............................................... 101
11.1 Safety ................................................................... 101
11.2 Cleaning ................................................................... 102
11.3 Cleaning from the outside ......................................... 102
11.4 Clean barrier housing from the inside ....................... 102
11.5 Maintenance schedule .............................................. 103
12 Malfunctions ...................................................................... 105
12.1 Safety ................................................................... 105
12.2 Malfunction table – barrier malfunctions ................... 106
12.3 Event, warning and error messages on the display.. 110
12.3.1 Event, warning and error messages –
Logic control (control unit) ......................... 111
12.3.2 Event, warning and error messages –
Motor GW .................................................. 113
12.3.3 Event, warning and error messages –
Detector ..................................................... 116
12.3.4 Event, warning and error messages –
All modules ................................................ 116
12.4 Reset the barrier ....................................................... 117
12.5 Closing or opening the barrier boom
in case of power failure ............................................. 118
13 Repair ................................................................................. 119
13.1 Safety ................................................................... 119
13.2 Spare parts................................................................ 120
13.3 Replacing the barrier boom....................................... 120
14 Decommissioning, disassembly and disposal............... 124
15 EC-Declarations of conformity ........................................ 125
15.1 Barrier, pedestrian traffic impossible......................... 125
15.2 Barrier, pedestrian traffic not impossible................... 127
Index........................................................................................... 129

Barrier MHTMTM MicroDrive Access and Parking
General
5815,5001EN / Version 05 7
1 General
1.1 Information regarding the operating instructions
These operating instructions provide crucial information on
handling of MAGNETIC barriers MHTMTM MicroDrive. Pre-requisite
for safe working is the observance of all specified safety notes and
instructions.
In addition, the local accident prevention regulations valid at the
barrier's area of application and general safety regulations have to
be complied with.
Carefully read the operating instructions before starting any work!
They are a product component and must be kept in direct proximity
of the barrier, well accessible to the personnel at all times.
When passing the barrier on to third parties, the operating
instructions must also be handed over.
Components from other suppliers may have their own safety
regulations and instructions for use. These must also be observed.
Parameterisation of the barrier
control unit MGC and MGC Pro
NOTE!
For parameterisation of the control units MGC
and MGC Pro, see separate document "Description
of control units MGC and MGC Pro for MHTMTM
MicroDrive barriers (Doc-ID: 5816,0006)".

Barrier MHTMTM MicroDrive Access and Parking
General
8 5815,5001EN / Version 05
1.2 Pictogram explanation
Warning notes Warning notes are characterised by pictograms in these operating
instructions. The warning notes are followed by signal words
expressing the scale of the hazard.
It is absolutely essential to observe the notes and to proceed with
caution in order to prevent accidents as well as bodily injuries and
property damage.
DANGER
The signal word DANGER points to an immediately
dangerous situation, which leads to death or
severe injuries if it is not avoided.
WARNING
The signal word WARNING points to a potentially
dangerous situation, which can lead to death or
severe injuries if it is not avoided.
CAUTION
The signal word CAUTION points to a potentially
dangerous situation, which can lead to minor
injuries if it is not avoided.
NOTICE
The signal word NOTICE points to a potentially
harmful situation, which can lead to property
damage if it is not avoided.
Hints and recommendations
NOTE!
…highlights useful hints and recommendations as
well as information for an efficient and trouble-free
operation.

Barrier MHTMTM MicroDrive Access and Parking
General
5815,5001EN / Version 05 9
1.3 Limitation of liability
All specifications and notes in these operating instructions were
compiled with consideration to the valid standards and regulations,
the state of the art as well as to our long-standing knowledge and
experience.
The manufacturer is not liable for damages caused by:
Non-observance of the operating instructions
Improper use
Deployment of non-trained personnel
Arbitrary modifications
Technical changes
Use of non-approved spare and wear parts.
The actual scope of supply may differ from the explanations and
illustrations described in this manual in case of special designs, if
additional order options are made use of, or due to latest technical
changes.
1.4 Copyright protection
Surrendering the operating instructions to third parties without
written permission of the manufacturer is not permitted.
NOTE!
Content details, texts, drawings, pictures and other
illustrations are protected by copyright and are
subject to industrial property rights. Any improper
use shall be liable to prosecution.
Any type and form of duplication – also of extracts – as well as the
exploitation and/or communication of the contents are not per-
mitted without the manufacturer's written declaration of consent.

Barrier MHTMTM MicroDrive Access and Parking
General
10 5815,5001EN / Version 05
1.5 Scope of delivery
The scope of delivery comprises:
1 barrier housing
incl. drive unit and control
1 Barrier
2 Attachment profiles
2 Prohibition sign stickers
Edge protection
Options if applicable
Documentation for the barrier.
1.6 Warranty
Subject to the condition that the operating instructions are
observed, and that no inadmissible operations are carried out on
the technical equipment, and that the installation has suffered no
mechanical damage, MAGNETIC grants a warranty on all
mechanical and electrical components of the extent as stated in its
standard terms of sales and delivery or as contractually agreed in
writing.
1.7 Disclaimer
MAGNETIC expressly disclaims all implied and statutory
warranties, including but not limited to, the implied warranties of
merchantability and fitness for a particular purpose with respect to
the product and the statutory warranty of non-infringement of third
party rights set forth in section 2312(3) of the uniform commercial
code.
1.8 Customer service
Your vendor is available to you for technical information
For the address, see invoice, delivery note or the reverse of these
instructions.
NOTE!
In order to enable fast handling note the data of the
type plate such as type code, serial number, etc.
before calling.