Magnum Industrial MI-15300 User manual

MODEL NO.:
MI-15300、MI15350、
MI-15450
OPERATING MANUAL
MI-15450_10 '' BENCH GRINDER
MI-15300 & MI-15350_8 '' BENCH GRINDER

Description
MAGNUM Bench Grinders are equipped with a totally enclosed ball bearing motor. Armature
assembly is dynamically balanced for smooth operation. Motor housing Is compact so long pieces of
work can ress against both wheels without touching the motor frame. Removable wheel guards allow
for easy changing of wheels. Tool rests are adjustable for wheel wear and angle grinding. Grinders
come complete with spark guards, safety eyeshields and dust collection hose.
Unpacking
Check for shipping damage. If damage has occurred, a claim must be filed with the carrier
immedlately. Check for com- pleteness. Immediately report missing parts to dealer.
Specications
Model HP RPM AMPS Volts Hz
MI-15300 3/4 3600 6.5 115 / 230 60
MI-15350 3/4 3600 7.0/3.5 115 / 230 60
MI-15450 1 1725 10.0/5.0 115 / 230 60
ALUMINUM OXIDE VITRIFIED WHEELS
GRIT
1 ea. 36 Coarse and 1 ea. 60 Medium SIZES
MI-15300 : 8 Dla., 1 " Face, 5/8" Bore 8"
MI-15350 : 8 Dla., 1 " Face, 5/8" Bore 8"
MI-15450 : 10" Dia., 1 " Face, 1" Bore
General Safety Information
WARNING For your own safety, read operating instructions manual before operating tool.
WARNING Some dust created by power sanding, sawing, grinding, drilling and other con-
struction activities contains chemicals known to cause cancer, birth defects or other
reproductive harm.
Some examples of these chemicals are:
1. Lead from lead-based paints.
2. Crystalline sillca from bricks and cement and other masonry products.
3. Arsenic and chromlum from chemically-treated lumber.
Your risk from these exposures vary, depending on how often you do this type of work. To reduce
your exposure to these chemicals: work in a well venti- lated area and work with approved safety
equipment. Always wear OSHA/NIOSH approved, properly fit- ting face mask or respirator when
using such tools.
BE PREPARED FOR JOB
1. Wear proper apparel. Do not wear loose clothing, gloves, neckties, rings, bracelets or other Jewelry
which may get caught in moving parts of machine.
2. Wear protective hair covering to contain long hair.
3. Wear safety shoes with non-slip soles.
4. Wear safety glasses complying with United States ANSI Z87.1. Everyday lasses have only impact
resistant lenses. They are NOT safety glasses.
5. Wear face mask or dust mask if operation is dusty.
6. Be alert and think dearly. Never operate power tools when tired, Intoxicated or when taking
medications that cause drowsiness.
PREPARE WORK AREA FOR JOB
1. Keep work area clean. Cluttered work areas and work benches invite accidents.

2. Do not use power tools in dangerous environments. Do not use power tools in damp or wet
locations. Do not expose power tools to rain.
3. Work area should be properly lighted.
4. Proper electrical plug should be plugged directly into properly grounded, three-prong receptacle.
5. Extension cords should have a grounding prong and the three wires of the extension cord should
be of the correct gauge.
6. Keep visitors at a safe distance from work area.
7. Keep children out of the workplace. Make workshop childproof. Use padlocks, master switches or
remove switch keys to prevent any uninten- tional use of power tools.
TOOL SHOULD BE MAINTAINED
1. Always unplug tool prior to inspection.
2. Consult manual for specic maintain- ing and adjusting procedures.
3. Keep tool clean for safest operation.
4. Remove adjusting tools. Form habit of checking to see that adjusting tools are removed before
turning machine on.
5. Keep all parts in working order. Check to determine that the guard or other parts will operate
properly and perform their intended function.
6. Check for damaged parts. Check for alignment of moving parts, binding of moving parts, breakage
of parts, mounting and any other condition that may a󰀨ect a tool's operation.
7. A guard or other part that is damaged should be properly repaired oraced. Do not perform
makeshift repairs. (Use the parts list to order repair parts.)
General Safety Information (Continued)
KNOW HOW TO USE TOOL
1. Use right tool for job. Do not force tool or attachment to do a job for which it was not designed.
2. Disconnect tool from power when changing accessories such as grinding wheels, bu󰀩ng wheeks
and the like.
3. Avoid accidental start-up. Make sure that the switch Is In the OFF position before plugging in.
4. Do not force tool. It will work most e󰀩ciently at the rate for which It was designed.
5. Keep hands away from moving parts and grinding surfaces.
6. Never leave a tool running unat- tended. Turn the power o󰀨 and do not leave tool until it comes to
a complete stop.
7. Do not overreach. Keep proper footing and balance.
8. Never stand on tool. Serious injury could occur if tool is tipped over.
9. Know your tool. Learn the tool's operation, application and specic llmitations.
10. Use recommended accessorles. Understand and obey all safety Instructions supplied with
accessories. The use of improper accessories may cause risk of injury to persons.
11. Do not over tighten wheel nut.ace cracked wheel immediately. Use only anges supplied with the
grinder.
12. Adjust distance between wheel and tool rest to maintain 1/16" or less "deb
13. Handle the workpiece correctly. Whenever possible, use tool rest to support workpiece during
grinding operation. Turn tool o󰀨 if it jams.
14. Always use guards and eyeshields.
15. Clean grinding dust from beneath tool frequently.
Assembly
Parts to be fastened to the unit should be located and accounted for (See List and Figure 1).
IMPORTANT: Do not attempt assembly if parts are missing. Use this manual to order repair parts.

A3/8-16 x 3/4" Hex bolt, 2 each
B3/8" Flat washer, 4 each
CTool rest bracket (left & right), 2 each
D Tool rest (left & right), 2 each
E 5/16" Flat washer, 2 each
F 5/16-18 x 1" Knob, 2 each
G#10-24 x 1/2" Pan head screw, 4 each
HUpper eyeshield bracket, 2 each (left and right)
IEyeshield, 2 each
J Lower eyeshield bracket, 2 each
K3/8" Lock washer, 2 each
L1/4-20 x 3/8" Knob, 2 each
MSpark guard (left and right), 2 each
N3/8-16 x 1/2" Knob, 2 each
Dust collector hose not shown.
TOOL REST ASSEMBLY
1. Place tool rest (D) over tool rest bracket and secure
in position with 5/16" at washer (E) and 5/16-18 x 1"
knob (F).
2. Attach tool rest bracket to the bot- tom of the left
wheel guard using one 3/8-16 x 3/4" hex head bolt (A)
and one 3/8" at washer (B). Make sure that the slot
of the bracket is located over the raised boss on the
guard. Tighten bolts nger tight.
3. Position tool rest so that distance between tool
rest and grinding wheel is less than 1/16".
Reposition angle of tool rest if necessary. Secure all
knobs and bolts.
4. Mount right tool rest in a similar manner.
EYESHIELD ASSEMBLY
1. Attach spark guard (M) to left wheel guard using 3/8-16 x 1/2" knob (N). 3/8" at washer (B) and
3/8" lock washer (K).
2. Mount left upper eyeshield bracket (H) to eyeshield (I) using two #10-24 x 1/2" pan head screws (G)
and lower eyeshield bracket (J).
NOTE: Left upper eyeshield bracket is stamped "L" for identication.
3. Slide 1/4-20 x 3/8" knob (L) through hole at top of left spark guard (M) Into upper eyeshield bracket
(H) and secure in position.
Assembly (Continued)
4. Locate eyeshield In desired position for protecting operator and secure all knobs and bolts.
5. Mount right eyeshleld assembly in a similar manner.
DUST COLLECTOR HOSE
A dust collector hose has been provided with grinder. Slide hoses onto sides of T-connector and
anges. Mount the hose by sliding the anges at each end over the exhaust ports on the left and right
wheel guards. Attach 2-1/2" shop vacuum hose to collector hose. Be sure hose is mounted securely.
DANGER Be sure to empty shop vacuum of all flammable material (flammable liquids
and vapors, paper, wood, plastic, etc.) before connecting vacuum to grinder. Hot sparks
from grinder may ignite flammable materials in shop vacuum. OPTIONAL LIGHTED
EYESHIELD
Position eyeshield bracket assembly over bosses provided on wheel guard. Bosses are tapped to
Figure 1- Left Tool Rest and Eyeshield
Assembly

receive two 1/4"- 20 screws. Fasten bracket assembly to wheel guard with two screws provided with
eyeshields.
Installation
MOUNT GRINDER
1. Mount grinder to a solid horizontal surface (hardware not provided). If mounted to metal pedestal,
align mounting holes with corresponding holes in pedestal. Insert a 1/4-20 x 1%" hex head bolt
with at washer through base of grinder. From bot- tom of pedestal, place a 1/4" at washer and
1/4"-20 hex nut onto the bolt. Tlghten only untl space between grinder base and pedestal is1/8"
(base should be ush for MI-15450). Using second nut on each bolt, jam tighten against the rst to
prevent loosening by vibration.
2. To mount grinder to wooden bench top, use 1/4 x 14" wood screws with at washers beneath
heads. Tighten screws until space between grinder base and bench top is 1/8" (base should be
ush for MI-15450).
GROUNDING INSTRUCTIONS
WARNING Improper connection of equipment grounding conductor can result in the risk
of electrical shock. Equipment should be grounded while in use to pro- tect operator from
electrical shock.
Check with a qualied electriclan if grounding instructions are not under- stood or if in doubt as to
whether the tool is properly grounded. This grinder is equipped with an approved 3-conductor cord
rated at 300V and a 3-prong, grounding type plug (See Figure 2) for your protection against shock
hazards. Grounding plug should be plugged directly into a properly installed and grounded 3-prong
grounding-type receptacle (See Figure 2).
Figure 2 - 3-Prong Receptacle
Do not remove or alter grounding prong in any manner. In the event of a malfunction or breakdown,
grounding provldes a path of least resistance for electrical shock.
WARNING Do not permit n-gers to touch the terminals of plug when installing or removing
from outlet.
Plug must be plugged into matching outlet that is properly installed and grounded In accordance with
all local codes and ordinances. Do not modify plug provided. If it will not t in outlet, have proper outlet
installed by a qualied electrician. Inspect tool cords periodically, and, if damaged, have repaired by
an authorized service facility. Green (or green and yellow) conductor in cord Is the grounding wire.
If repair oracement of the electric cord or plug is necessary, do not connect the green (or green and
yellow) wire to a live termi- nal. Where a 2-prong wall receptacle is encountered, it must beaced with
a properly grounded 3-prong receptacle installed in accordance with National Electric Code and local
codes and ordinances.
WARNING This work should be performed by a qualied electrician.
A temporary 3-prong to 2-prong grounding adapter (See Figure 3) is available for connecting plugs to
a two pole outlet if it is properly grounded.
Figure 3- 2-Prong Receptacle

Do not use a 3-prong to 2-prong grounding adapter unless permitted by local and national codes and
ordinances.
Installation (Continued)
(A 3-prong to 2-prong groundlng adapter is not permitted in Canada.) Where permitted, the rigid
green tab or terminal on the side of the adapter must be securely connected to a permanent electrical
ground such as a property grounded water pipe, a properly grounded outlet box or a properly
grounded wire system. Many cover plate screws, water pipes and outlet boxes are not properly
grounded. To ensure proper ground, grounding means must be tested by a qualied electrician.
EXTENSION CORDS
1. The use of any extension cord will cause some drop in voltage and loss of power.
2. Wires of the extension cord must be of su󰀩cient size to carry the current and maintain adequate
voltage.
3. Running the unit on voltages which are not within ±10% of the specied voltage may cause
overheating and motor burn-out.
4. Use the table to determine the mini- mum wire size (A.W.G.) extension cord.
5. Use only 3-wire extension cords hav- ing 3-prong grounding type plugs and 3-pole receptacles
which accept the tool plug.
6. If the extension cord is worn, cut or dam- aged in any way, ace it immediately.
EXTENSION CORD LENGTH FOR 2LKR9
Wire Slze A.W.G.
Up to 25 ft. 18.
NOTE: Using extension cords over 25 ft. long is not recommended.
EXTENSION CORD LENGTH FOR MODEL MI-15450
Wire Size A.W.G.
Up to 25 ft. 16
NOTE: Using extension cords over 25 ft. long is not recommended.
ELECTRICAL CONNECTIONS
WARNING All electrical connec-tions must be
per- formed by a qualied electrician. Make sure
tool is o󰀨 and disconnected from power source
while motor is mounted, connected, reconnected
or anytime wiring is inspected.
Motor and wires are installed as shown In wiring
diagram (See Figure 4). Motor is assembled with
approved, 3-conduc- tor cord to be used at 115/230
volts. Motor is prewired at the factory for 115 volts,
To use the grinder with a 230V power supply, have
a qualied electrician rewire motor and attach a
230 volt, 15A three-prong plug onto grinder line cord.
Figure 4 - Wiring Diagram
Operation
WARNING Always wear safety glasses complying with United States ANSI 287.1 (shown on
package) before commencing powwer tool operation. Safety glasses are avail- able through
your Grainger catalog.
1. Keep a steady, moderate pressure on the work and keep it moving at an even pace for smooth
grinding.
2. Pressing too hard overheats the motor and prematurely wears down the grinding wheels.

3. Note the orlginal bevel angle on the item to be sharpened and try to maintain that angle.
Sharpening a cutting edge requires removing burrs from edge.
4. Deburring edge is done best by using the grinder to pull burr from edge across the bevel angle.
5. The grinding wheel should rotate into object being sharpened.
6. Dip work into a coolant regularly to prevent overheating. Overheating can weaken metals.
Maintenance
1. As wheels wear, tool rests should be positioned closer to the face of the wheels.
2. The gap between the wheel and the tool rest should not be greater than 1/16". When the wheels
are worn to the extent that the 1/16" maximum gap cannot be maintalned, the wheels should
beaced.
3. Models MI-15300 and MI-15350 : acement wheels should have a minimum rated speed of at least
3600 RPM. Model MI-15450 : acement wheels must have a minimum rated speed of 1800 RPM.
4. Maximum wheel diameter is 8" for MI-15300 / MI-15350. and 10“ for MI-15450.
Troubleshooting Chart
Symptom Possible Cause(s) Corrective Action
Grinder won’t start
1. Blown line fuse or tripped circuit breaker
2. Low line voltage
3. Material wedged between wheel and guard
4. Defective switch
5. Defective, blown capacitor
1. If fuse is blown, ace with fuse of
proper size. If breaker tripped, reset it
2. Check power supply for voltage and
correct as needed
3. Turn grinder off and remove material
4. Replace switch
5. Replace capacitor
Excessive vibration
1. Improper mounting of grinder or accessories
2. Grinding wheel out of balance
3. Improper wheel mounting
1. Remount
2. Dress wheels or replace wheels
3. Remount wheels, but rotate one wheel
90° with respect to its previous
position. Other wheel should remain in
its original position
Motor overheating
1. Excess pressure required to grind material
2. Grinding on side of wheel
3. Motor not turning freely
(without power)
1. Dress wheel or replace wheel with one
of proper grit
2. Grind only on face of wheel
3. Clean around wheels and shaft and/or
replace bearings
Fuses are being or circuit
breakers are being tripped
1. Overloading due to binding
2. Defective plug
3. Defective cord
4. Defective switch
5. Motor wired for different line voltage
6. Faulty internal wiring
1. Clean around wheels and shaft and/or
replace bearings
2. Replace plug
3. Replace cord
4. Replace switch
5. Rewire motors as per line voltage
(See Electrical Connections, page 4)
6. Contact authorized MAGNUM Service
Center

PARTS LIST FOR MI-15300 & MI-15350

ITEM NO. DESCRIPTION Q'ty ITEM NO. DESCRIPTION Q'ty
MI-15300-01 #10-24 x 3/4" Pan head screw 10 MI-15300-33 Stator with housing (4 POLE) 1
MI-15300-02 Wheel guard 2 MI-15350-33 Stator with housing (2 POLE) 1
MI-15300-03 Spark guard (set of 2) 1 MI-15300-34 Grommet 1
MI-15300-04 Wheel guard cover 2 MI-15300-35 Line cord 1
MI-15300-05 Flange 2 MI-15300-36 Strain relief 1
MI-15300-06 5/8"-11 Hex nut (LH thread) 1 MI-15300-37 #10-24 x 1/4" Flange screw 9
MI-15300-07 Inner wheel flange 2 MI-15300-38 Base 1
MI-15300-08 Grinding wheel (36 coarse grit) 1 MI-15300-39 Switch with key 1
MI-15300-09 Grinding wheel (60 med. grit) 1 MI-15300-40 Base cover 1
MI-15300-10 5/16-18 x 1" Knob 2 MI-15300-41 1/4" Lock washer 8
MI-15300-11 3/8-16 x 3/4" Hex head bolt 2 MI-15300-42 1/4"-20 Hex nut 2
MI-15300-12 3/8" Flat washer 4 MI-15300-43 Capacitor clamp 1
MI-15300-13 5/16" Flat washer 2 MI-15300-44 Capacitor (4 POLE) 1
MI-15300-14 1/4-20 x 3/8" Knob 2 MI-15350-44 Capacitor (2 POLE) 1
MI-15300-15 Dust collector hose 1 MI-15300-45 # 10 Serrated washer 5
MI-15300-16 Tool rest (left) 1 MI-15300-46 Base bumper 4
MI-15300-17 Bracket (left) 1 MI-15300-47 Wavy washer 2
MI-15300-18 3/8" Lock washer 2 MI-15300-48 Bracket (right) 1
MI-15300-19 3/8-16 x 1/2" Knob 2 MI-15300-49 Centrifugal switch (4 POLE) 1
MI-15300-20 #10-24 x 3/8" Pan head screw 4 MI-15350-49 Centrifugal switch (2 POLE) 1
MI-15300-21 Upper eyeshield bracket (left) 1 MI-15300-50 # 10-24 x 3/8" Flange screw 1
MI-15300-22 Upper eyeshield bracket (right) 1 MI-15300-51 5/8"-11 Hex nut (RH thread) 1
MI-15300-23 Eyeshield 2 MI-15300-52 Stationary switch 1
MI-15300-24 Lower eyeshield bracket 2 Recommended Accessories
MI-15300-25 Tool rest (right) 1 ▲Cast iron tool stand 1
MI-15300-26 5-0.8 mm Hex nut 4 ▲Lighted eyeshield 1
MI-15300-27 1/4-20 x 1/2" Hex head bolt 6 ▲Grinding wheel dresser 1
MI-15300-28 5-0.8 x 228mm Flange screw 4 ▲Large grinding wheel dresser 1
MI-15300-29 Endshield 2 ▲Multi-purpose stand 1
MI-15300-30 Bearing 6204ZZ 2 ▲Spacer kit 1
MI-15300-31 Motor fan 1
MI-15300-32 Armature 1
(▲) Not shown. (*) Standard hardware item, available locally. (+) Not available as repair part
PARTS LIST FOR MI-15300 & MI-15350

PARTS LIST FOR MI-15450