Magnum Industrial MI-16400 User manual

MODEL NO.: MI-16400
OPERATING MANUAL

2

WARNING
ForYourOwnSafetyReadinstructionManualBeforeOperatingSander.
1.Weareyeprotection.
2.SupportWorkpiecewitybackstoporworktable.
1.KEEP GUARDS IN PLACE and in working order.
2. REMOVE ADJUSTNG KEYSAND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on.
3. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.
4. DON’T USE IN DANGEROUS ENVIRONMENT. Don’t use power tool in damp or wet locations, or expose them to rain. Keep work area well lighted.
5. KEEP CHILDREN AWAY ALL vistors should be kept safe distance from work area.
6. MAKE WORKSHOP KID PROOF with padlocks, master switches, or by re moving starter keys.
7. DON’T FORCE TOOL. It will do the job better and safer at the rate for which it was designed.
8. USE RIGHT TOOL. Don’t force tool or attachment to do a job for which it was not designed.
9. WEAR PROPER APPAREL. Wear no loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Nonslip footwear
is recommended. Wear protective hair covering to contain long hair. Exception: the reference to gloves may be omitted from the instrctions for a grinder.
10. ALWAYS USE SAFETY GLASSES. Also use face or dust mask if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses, they are
NOT safety glasses.
11. SECURE WORK. Use clamps or a vise to hold work when practical. It’s afer than using your hand and it frees both hands to operate tool.
12. DON’T OVERREACH. Keep prooer footing and balance at all times.
13. MAINTAIN TOOLES WITH CARE. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.
14. DISCONNECT TOOLS before servicing changing accessories, such as blades, bits, cutters, and the like.
15. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in off postion before plugging in.
16. USE RECOMMENDED ACCESSORIES. Consult the owner’s manual for recommended accessories. The use of improper accessories may cause risk of injury
to persons.
17. NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted.
18. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will
operate properly and perform its intended function – check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any
other conditions that may affect its operation.A guard or other part that is damaged should be properly repaired or replaced.
19. DIRECTION OF FEED. Feed work into a blade or cutter against the direction of rotation of the blade or cutter only.
20. NEVER LEAVE TOOL RUNNING UNATTENDED TURN POWER OFF. Don’t leave tool until it comes to a complete stop.
A.GROUNDINGINSTRUCTIONS
1.All grounded, cord-connected tools: in the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the
risk of electric shock. This tool is equipped with an electric cord having an equipment. grounding conductor and a grounding plug. The plug must be plugged
into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Do not modify the plug provided - if it will not fit the outlet,have the proper outlet installed by a qualified electrician.improper connection of the equipment
grounding conductor can result in a risk of electric shock.The conductor with insulation having an outer surface that is green with or without yellow stripes is the
equipment-grounding conductor. If repair or repalacement of the electric cold or plug is necessary, do not connect the equipment-grounding conductor to a live
terminal.
Check-with a qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubtas to whether ther tool is
properly grounded. Use only 3-wire extersion cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool’s plug. Repair or replace
damage or worn cord immediately.
2. Grounded, cord-connected tools intended for use on a supply circuit having a nominal rating less than 150 volts.
This tool is intended for use on a circuit that has an outlet that looks like the one illustrated in Sketch A in Figure the tool has a grounding plug that looks like
the plug illustrated in Sketch A in Figure
A temporary adapter, which looks like the adapter illustrated in Sketches B and C, may be used to connect this plug to a 2-pole receptable as shown in Sketch
B if a properly grounded outlet is not available. The temporary adapter shoule be use only until a properly grounded outlet can be installed by a qualified
electrician. The green-colored rigid ear, plug, and the like extending from the adapter must be connected to a permanent ground such as a properly grounded
outlet box.
3. Grounded, cord-connected tools intended for use on a supply circuit having a nominal rating between 150-250 volts, inclusive:
This tool is intended for use on a circuit that has an outlet that looks like the one illustrated in Sketch D in Figure. The tool has a grounding plug that looks like
the plug illustrated in Sketch D in Figure
Make sure the tool is connected to an outlet having the same configuration as the plug. No adapter is available or should be used with this tool. If the tool must

3

be reconnected for use on a different type of electric circuit, the reconnection should be made by qualified service personnel; and after reconnection, the tool
should comply with all local code and ordinances.

HEX NUT
WASHER
SPRING WASHER
5/16 Hex. Hd. Scr
AB
 
Fig:1Fig:3
Thewaytochangesandband

B
A

Fig:2Fig:4
1. STANDASSEMBLY:CLAMPPART(A)
ANDPART(B)BYHEXNUT,WASER,
SPRINGWASERANDSCREW.SEE.FIG.1
2. STANDASSEMBLY,SEEFIG.2


1. SANDINGTABLECANBEADJUSTED90°－
180° ,SEEFIG.4

4

2. ADJUSTCLAMPHANDLE(B)ATDESIREDTO
CHANGENEWBELT.SEEFIG.4
3. LOOSENANGLELOCKKNOB(A)TOSETAND
TIGHTENTHEANGLE.

Fig:5
1.MITERGAUGE(A)CANBEADJUSTED45°－90°
ANDCLAMPEDBYHEX.HANDLE(B),SEEFIG.5
2.ADJUSTMITERGAUGE(A)2.ADJUSTMITER
GAUGE(A)TOGETREQUIREDANGLEGAUGE.

Fig:6
ADJUSTROLLERTOTARCKBELTSEEFIG.6

Fig:6A
ADJUSTROLLERTOTRACKBELTSEEFIG.6


Fig:7
FORCONTOURSANDINGSEEFIG.7

Fig:7A
FORCONTOURSANDINGSEEFIG.7

Fig:8
1.MOUNTLOCATINGPLATE(A)FORFLATSANDING.
2.ADJUSTKNOBTOCLAMPBRACKET(C)FOR
SECURINGJOB.SEEFIG.8
3.ANGLELOCKKNOB(A)TOSETANGLEATCERTAIN

5
POSITION.
A
B
Fig: 9
MAKE SURE DUST HOOD(A) AND HOSE(B) ARE CLAMPED.

PARTS LIST FOR MI-16400
PARTS NO. REF. NO. DESCRIPTION QTY
MI-16400-01 201011001BG BASE 1
MI-16400-02 W2010002A SWITCH 1
MI-16400-08 20101005 LONG SCREW 1
MI-16400-09 20101006 NUT 1
MI-16400-10 20101007 CAM ECCENTRIC 1
MI-16400-10A S0110600 NUT 1
MI-16400-11 S0310525 PIN 1
MI-16400-12 10102024 LOCKHANDLE 1
MI-16400-13 10102023 HANDKNOB 1
MI-16400-14 S0410525 KEY 1
MI-16400-15 S0020416 HEX HD. SCREW 1
MI-16400-16 S0210404 WASHER 1
MI-16400-17 20101011A TABLE 1
MI-16400-17A S0020510 HEX HD. SCREW 4
MI-16400-18 20101065 SCREW 2
MI-16400-19 S0111010M HEX NUT 2
MI-16400-19A S0230308 SPRING WASHER 2
MI-16400-20 20101013 GUIDE BLOCK 2
MI-16400-21 20101014 FENCE 1
MI-16400-22 20101015 KNOB 3
MI-16400-23 20101016 MOTOR ROLLER 1
MI-16400-24 20101017 GUIDE BAR 1
MI-16400-25 S0310306 PIN 1
MI-16400-26 S0050404 SOCKET SET SCREW 1
MI-16400-27 10104049 LOCATING PLATE 1
MI-16400-28 10104050 POINTER 1
MI-16400-28A 20102020 LOCATING BLOCK 1
MI-16400-29 20101021 SANDING BELT 1
MI-16400-30 10104046 MITER GAGE BODY 1
MI-16400-31 S0030108 ROUND HD. SCREW 3
MI-16400-32 S0110100 HEX NUT 3
MI-16400-33 10104045 HANDKNOB 1
MI-16400-34 20101048 TABLE 1
MI-16400-34B 20101049 SANDING CLOTH PLATFORM 1
MI-16400-35 20103023 TENSION BAR 1
MI-16400-36 20101039 KNOB 1
MI-16400-37A S0310640 PIN 1
MI-16400-38 20103025 SPRING 1
MI-16400-39 20101055 PARTITION RING 1
MI-16400-40 S0020525A HEX HD. SCREW 1
MI-16400-41 20103050A ROLLER ARM 1
MI-16400-42 20103051 SHAFT 1
MI-16400-43 S0120200 LOCK NUT 1

PARTS LIST FOR MI-16400
PARTS NO. REF. NO. DESCRIPTION QTY
MI-16400-43B 20103029B STEEL BALL 1
MI-16400-44 C1106004 BEARING 2
MI-16400-45 20103028 IDLER ROLLER 1
MI-16400-46 S0520017 SPRING RING 1
MI-16400-47 20103029 MICRO ADJUST SCREW 1
MI-16400-47A 20103029A MICRO ADJUST NUT 1
MI-16400-48 20201013 PROTECTION COVER 1
MI-16400-49 S0030304 ROUND HD. SCREW 4
MI-16400-50 S0230300 SPRING WASHER 6
MI-16400-51 20101031 BELT REPLACING PLATE 1
MI-16400-54 20101032a SAND CLAMP HANDLE 1
MI-16400-55 S0020530 HEX HD. SCREW 1
MI-16400-56 S0120201 LOCK NUT 5/16” - 18 UNC 1
MI-16400-57 20101033 TILT SCALE 1
MI-16400-58 S0020530 RD HD SCREW 1
MI-16400-59 10102022 WIDTH POINTER 1
MI-16400-60 S0030306 RD HD SCREW 1
MI-16400-61 M2142211 MOTOR 1
MI-16400-62 S0020520 HEX HD. SCREW 6
MI-16400-63 S0210500C WASHER 39
MI-16400-64 S0230506 SPRING WASHER 14
MI-16400-65 S0110500 HEX NUT 20
MI-16400-69B 20101038A BELT COVER 1
MI-16400-69N 20101038J DUSTPROOF PROTECTIVE COVER 1
MI-16400-70 20101002 LIFTING PLATE 2
MI-16400-71 20101024 KNOB 3
MI-16400-72 20101040 BRACKET 1
MI-16400-73 20104054J SIDE PANEL 2
MI-16400-74 20104053 REAR PANEL 1
MI-16400-75 20104053J FRONT PANEL (W/ DOOR) 1
MI-16400-77 20104052J DOOR 1
MI-16400-78 20101064 LATCH ASSEMBLY 1
MI-16400-79 20104051J SHELF 1
MI-16400-80 10401029 PAD 4
MI-16400-81 20103044 DRIVER WRENCH 1
MI-16400-82 S0040515M FLAT HD. SCREW 8
MI-16400-83 S0220300 TEETH WASHER 8
MI-16400-88 S0020520 HEX HD BOLT 2
MI-16400-89 S0090512 RD.HD.SCREW 4
MI-16400-90 S0110400 NUT 4
MI-16400-91 S0210403 WASHER 3
MI-16400-92 S0230400 SPRING WASHER 3
MI-16400-93 S0020615M HEX HD. SCREW 1

PARTS LIST FOR MI-16400
PARTS NO. REF. NO. DESCRIPTION QTY
MI-16400-94 20101051 SIDE TABLE 1
MI-16400-95 60104010 KNOB 1
MI-16400-96 20101050 SUPPORTING ROD 1
MI-16400-97 40101016B MOUNTING BRACKET 1
MI-16400-98 20101052 BRACKET 1
MI-16400-99 S0020412 HEX HD. SCREW 3
MI-16400-100 J0000102 ANGLE PAPER 1
MI-16400-103 21700038K DUST GUARD 1
MI-16400-104 S0030300a PHILLIPS HEAD SCREW 2
MI-16400-105 I2010002 MANUAL 1
MI-16400-106 POLY FOAM 1
MI-16400-107 CARTON 1
MI-16400-111 S0020510 HEX HD. SCREW 8
MI-16400-112 S0030413 PHILLIPS HEAD SCREW 2
MI-16400-113 S0030510M PHILLIPS HEAD SCREW 2
MI-16400-118 20101048a GRAPHITE 1
MI-16400-121 12100039 PHILLIPS HEAD SCREW 3
MI-16400-126 S1007P-2 STRAIN RELIEF 1
MI-16400-127 20101044 SWITCH BOARD 1
MI-16400-129 L0000111-1P MOTOR CORD 1
MI-16400-130 L0000112-2 SWITCH CORD 1
MI-16400-132 L0000132 POWER CORD 1
MI-16400-133 11105052 SWITCH BOX 1
MI-16400-134 S0030306 PHILLIPS HEAD SCREW 2
MI-16400-135 S0070300b PHILLIPS HEAD SCREW 3
MI-16400-136 S0210623a WASHER 7
MI-16400-138 S0020401 HEX HD. SCREW 2