0 - Table of Contents
ExpressCard 3000| Instant Issuance Card Personalization System | Preventive Maintenance Procedure
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Table of Contents
SAFETY................................................................................................................................................................ 4
Table of Contents .............................................................................................................................................. 5
1Required Tools, Materials, and Documents ......................................................................................... 6
1.1 Required Tools.................................................................................................................................. 6
1.2 Suggested Tools ............................................................................................................................... 6
1.3 Required Materials........................................................................................................................... 6
1.4 Suggested Materials ........................................................................................................................ 6
1.5 Required Software and Documents .............................................................................................. 6
2Introduction ............................................................................................................................................... 8
3Preventive Maintenance Procedure (EC3000)..................................................................................... 9
3.1 Prepare the Device for Preventive Maintenance....................................................................... 11
3.2 Deep Clean the Image Printer......................................................................................................11
3.3 Clean Transport Rollers .................................................................................................................11
3.4 Update the Software......................................................................................................................12
3.5 Update the Firmware .....................................................................................................................13
3.5.1 Check Firmware Revision Numbers.................................................................................... 13
3.5.2 Update the Main Logic Board (Controller) Firmware........................................................ 14
3.5.3 Update the Image Printer Firmware ...................................................................................16
3.6 Service the Hopper Module...........................................................................................................17
3.7 Service the XY Transport Module................................................................................................. 17
3.8 Service the Exit Transport Module ...............................................................................................17
3.9 Cool the Tipper Heater / Power Down the Device..................................................................... 17
3.10 Clean Inside the Device.............................................................................................................18
3.11 Service the Image Printer Module........................................................................................... 18
3.12 Service the Embosser Module.................................................................................................. 19
3.12.1 About Servicing the Embosser Module............................................................................... 19
3.12.2 How to Service the Embosser Module ................................................................................ 20
3.13 Service the Electronics ..............................................................................................................24
3.14 Service the Cover........................................................................................................................ 24
3.15 Perform Final Tests....................................................................................................................24
