Maguire Products WEIGH SCALE BLENDER WSBMB Series Owner's manual

MAGUIRE PRODUCTS INC.
Weigh Scale Blender
MAGUIRE
WEIGH SCALE BLENDER
12-12 Controller
4088 Standard Controller
with ”TWELVE” COMPONENT SOFTWARE
INSTALLATION •OPERATION •MAINTENANCE
Original Instructions Manual
Revision Date: October 7, 2021
Copyright ©Maguire Products, Inc. 2021

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Use this space to record information about your Maguire Weigh Scale Blenders:
Serial Number
Date of Purchase
Model Number
ID
IP Address
Notes:

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Maguire Weigh Scale Blender
This document is the Original Instructions manual of the Maguire Weigh Scale Blender models WSB-
MB, WSB-100 Series, WSB-200 Series, WSB-400 Series, WSB-900 Series, WSB-1800 Series,
WSB-2400 Series and WSB-3000 Series equipped with the 12-12 Controller or 4088 Standard
Controller.
The information contained within this manual including any translations thereof, is the property of
Maguire Products Inc. and may not be reproduced, or transmitted in any form or by any means
without the express written consent of Maguire Products Inc.
To every person concerned with use and maintenance of the Maguire WSB it is recommended to
read thoroughly these operating instructions. Maguire Products Inc. accepts no responsibility or
liability for damage or malfunction of the equipment arising from non-observance of these operating
instructions. Any modifications or amendments to the equipment, without prior consent of the
manufacturer, may invalidate CE compliance of the equipment.
To avoid errors and to ensure trouble-free operation, it is essential that these operating instructions
are read and understood by all personnel who are to use the equipment.
Should you have problems or difficulties with the equipment, please contact Maguire Products Inc. or
your local Maguire distributor.
Copyright ©2021 Maguire Products Inc.
Manufacturer’s Contact Information
Maguire Products Inc.
11 Crozerville Road
Aston, PA. 19014
Phone: [phone]
Fax: [phone]
Website: http://www.maguire.com
Email: [e-mail]

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Maguire Weigh Scale Blender
12 Software Operation & Maintenance Manual
Introduction
EC Declaration of Conformity __________________________________________________ 6
Getting Started –Read this page! _______________________________________________ 7
Safety Notifications and Safety Hazards _________________________________________ 8
Blender Parts Key___________________________________________________________ 11
12-12 Controller Parts Key ____________________________________________________ 12
4088 Standard Controller Parts Key ____________________________________________ 14
Setup and Installation
Assembly and Installation Instruction __________________________________________ 16
Wiring Considerations _______________________________________________________ 21
Selecting the Correct Model___________________________________________________ 22
Check Out Procedure and Diagnostics__________________________________________ 23
Configuration and Operation
Loadcell Zero and Full Weight Calibration ______________________________________ 26
Enable Components and Set Material Types ____________________________________ 28
Examples of Configuring the Settings _________________________________________ 29
Entering Material Settings ____________________________________________________ 33
Assigning Material Settings to Thumbwheels ____________________________________ 33
Material Flow Rate Calibration_________________________________________________ 34
Micro Pulse Instructions _____________________________________________________ 35
Instructions for Normal Operation _____________________________________________ 36
Special Features –TAG, Recipe Database, FAST, Batch ___________________________ 37
WSB Controller Description of Controls and Outputs _____________________________ 39
Controller Keypad –Summary Description ______________________________________ 50
Controller Keypad –Description of Functions ____________________________________ 51
Star Functions –What they relate to ___________________________________________ 57
Star Functions______________________________________________________________ 58
Parameters –What they relate to ______________________________________________ 66
Parameters Introduction _____________________________________________________ 67
General Parameters _________________________________________________________ 68
Component Parameters ______________________________________________________ 70
Changing Parameter Settings _________________________________________________ 93
Saving parameter Settings in User Backup ______________________________________ 94
Communications____________________________________________________________ 95

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Printed Outputs
Monitoring System Accuracy _________________________________________________ 96
*54 Diagnostics Report ______________________________________________________ 96
Parameter Printout __________________________________________________________ 96
Interpreting the Cycle Printout ________________________________________________ 97
Troubleshooting with the Cycle Printout ________________________________________ 98
Load Cell Calibration - Printout Verification ____________________________________ 100
Special Tests - Printout Verification ___________________________________________ 101
Material Usage Printout _____________________________________________________ 101
Blender Troubleshooting and Maintenance
Troubleshooting - What To Do _______________________________________________ 103
Typical Problems __________________________________________________________ 104
Alarms –Cause and Solution ________________________________________________ 106
Mix Problems _____________________________________________________________ 110
Increasing Throughput _____________________________________________________ 110
Normal Operating Sequence _________________________________________________ 111
Verifying Load Cell Function ________________________________________________ 113
Load Cell Raw Signal Readout _______________________________________________ 113
Backup, Restore, Factory Reset ______________________________________________ 114
Clear Routine _____________________________________________________________ 115
Clear All __________________________________________________________________ 116
Updating Controller Firmware _______________________________________________ 117
LOTO, Cleaning, Maintenance________________________________________________ 118
Maintenance and Preventative Maintenance ____________________________________ 120
17 pin Amphenol Connector Pin Assignments __________________________________ 122
Technical Drawings, Electrical Diagrams, Pneumatic Diagrams ____________________ 123
Dimensions and Weight by Model_____________________________________________ 145
Decommissioning and Disposal ______________________________________________ 146
Disclaimers _______________________________________________________________ 146
Accuracy of this Manual_____________________________________________________ 146
Warranty__________________________________________________________________ 147
Technical Support and Contact Information ____________________________________ 148

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EC Declaration of Conformity

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SECTION1–BLENDERSTARTUP
Getting Started –Important!
Safety Notifications and
Safety Hazards
Page: 8
HAZARDS exist on this unit.
Read Safety Notifications and Safety Hazards.
Blender Part Identification
Page: 11
Identifying key parts of the blender and what they do.
Controller Parts Identification
Page: 11
Identifying the key parts of the blender controller.
Setup and Installation
Page: 16
Assembly, setup and installation instructions.
Wiring Considerations
Page: 21
How to minimize electrical interference.
Check Out Procedure
Page: 23
Step by step procedure to verify correct assembly.
Model Selection
Page: 22
How to verify and change your model selection. All new
blender controllers are pre-configured with the model
from factory. New, spare or swapped controllers may
require a model change.
Settings Mode
Page: 58
Settings Mode as percent-of-natural or percent-of-total.
4088 Standard ONLY (Not available in 12-12).
Sets the blend mode as: Additive are dispensed as a %
of Natural or Materials are a % of Total Batch. See *08.
Load Cell Calibration
Page: 26
Load Cells of new blenders are calibrated at the factory.
However shipping or rough handling can create load cell
problems. If weight readings are not correct, you MUST
recalibrate the load cells.
Enable / Disable
Material Type Outputs
Page: 28
To "Enable" a component, the TYPE must be selected
as: REGRIND, NATURAL, or ADDITIVE. Each TYPE is
controlled differently by the MATH routines. The
controller must know the material TYPE to know how to
dispense the setting. This is IMPORTANT. Be SURE
you UNDERSTAND this section before operating the
blender.
Material Flow Rate
Calibration
Page: 34
A flow rate calibration is not necessary because the
blender will learn the flow rate over time however if you
change equipment or material you may want to re-
calibrate the material flow rate.
Normal Operation &
Saving the Configuration
Page: 36
How to start the blender and save / restore the
configuration.
Lockout/Tagout, Cleaning,
Maintenance.
Page: 118
How to Lockout/Tagout, Clean and Maintain your
blender.

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Safety Notifications
Electrical Lockout/Tagout Points
Disconnect electric before opening or servicing. If
the weigh scale blender is equipped with an
electrical LOTO box, use the lockout tagout switch
to perform the power lockout/tagout. On 110v
blenders, use a Plug lockout. Read: LOTO,
Cleaning, Maintenance on page 118.
Pneumatic Lockout/Tagout Points
Disconnect compressed air supply before opening or
servicing. If the weigh scale blender is equipped with a
manually operated pneumatic valve actuator, use this
lockout/tagout valve to perform a pneumatic
lockout/tagout. Read: LOTO, Cleaning, Maintenance
on page 118.
Eye Protection
Always wear safety glasses when using this equipment.
Maximum continuous noise level
The highest continuous Noise levels recorded for this equipment
was measured at 71.4 db.
Safety Interlock Switch
The weigh bin / mix chamber access door may be equipped with a Safety
Interlock Switch that prevents the mix motor from running and the slide valves
from opening. DO NOT disable or bypass this Safety Interlock Switch. Refer to
the motor safety circuits on page 140 for how the safety interlock switch is wired into the
weigh scale blender.
Hopper Finger Guards
Finger Guards are fitted into each Material Hopper compartment.
DO NOT reach through these Guards.
DO NOT use fingers to clear an obstruction below these guards.
DO NOT remove these Guards.
HAZARD - AUTOMATIC STARTUP
WARNING - Blender may start automatically without warning.

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Safety Hazards
See Blender Parts Key for Safety Hazard Locations
HAZARD - ROTATING MIX BLADE
Mix Blades are driven with substantial torque. Never place
your hand in the Mix Chamber while the blades are rotating.
SERIOUS INJURY WILL RESULT. Always disconnect blender
power using proper lockout/tagout procedures before
servicing. Never defeat the Mix Chamber safety interlock
switch.
HAZARD - SHARP MIX BLADES
Over time, Mix Blades may become RAZOR SHARP.
ALWAYS be careful when TOUCHING or CLEANING these
blades. Check for Sharp Edges frequently.
Replace Blades if a Hazard exists.
HAZARD - SLIDE VALVES
Slide valves in hoppers SLAM CLOSED without warning.
ALWAYS keep fingers clear of slide gate openings.
NEVER use your fingers to clear an obstruction.
NEVER use your fingers to move a sticking slide gate.
HAZARD - ELECTRICAL
Only qualified electrical technicians should make electrical
connections. Disconnect and lockout power supply before
servicing WXB Blender.
HAZARD - ROTATING SHAFT
Auger Feeders contain a rotating shaft.
ALWAYS keep fingers clear of rotating shaft and auger.
NEVER use your fingers to clear an obstruction.
NEVER touch a rotating shaft or auger.
HAZARD - FALLING OBJECTS
Do Not open hopper access door if material level is above
hopper cleanout door.

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Blender Parts Identification