Major Manufacturing HIT-40AR7 User manual

INSTRUCTIONS
FOR
HIT-40AR7
RETRO FIT DRILL GUIDE
FOR AR 4550
DEAD BOLT LEVER
1825 VIA BURTON
ANAHEIM CA 92806
714-772-5202 / FAX [phone]
EMAIL: [e-mail]
WEB: WWW.MAJORMFG.COM
WHEN USING POWER TOOLS
ALWAYS WEAR
EYE AND EAR PROTECTION!!
Copyright 2007—Major Manufacturing

HIT-40AR7
ADAMS RITE 4550 DEAD LOCK
RETROFIT DRILL GUIDE
DRILL BUSHING INFORMATION
4 CORNER BUSHINGS TO
BE DRILLED 5/32” AND
TAPPED 10-32
DRILL BUSHINGS FOR LOCK
INDICATOR. DRILL 5/32”
AND ENLARGE TO 7/8” WITH
A HOLE SAW.
HOLE FOR USE WITH HIT-22
ALIGNMENT TOOL.
ALIGNMENT ARROW—THIS
MUST POINT TO STRIKE SIDE
OF DOOR.
Copyright 2007—Major Manufacturing
PAGE 2

INSIDE VIEW OF ADAMS RITE
DEAD BOLT LOCK. THIS HAS A
STANDARD T-TURN CYLINDER TO
BE REPLACED WITH A4550 DEAD
BOLT LEVER.
REMOVE FACEPLATE AND T-TURN
CYLINDER.
HIT-22 ALIGNMENT GUIDE ABOUT
TO BE INSTALLED IN CYLINDER
OPENING. TIGHTEN CYLINDER
SET SCREW AND REMOVE
INSTALLATION HANDLE.
Copyright 2007—Major Manufacturing
PAGE 3

HIT-22 ALIGNMENT GUIDE
INSTALLED AND ALIGNMENT PIN
INSERTED IN HOLE.
SLIDE DRILL GUIDE ONTO
ALIGNMENT PIN. THE GUIDE IS
NOW CENTERED CORRECTLY
OVER LOCK. MAKE SURE ARROW
WITH THE WORD STRIKE POINTS
TO THE STRIKE SIDE OF THE
DOOR. THIS MAY MEAN THE
GUIDE MAY HAVE TO BE TURNED
OVER AND THE ARROW AND
WORD STRIKE FACES THE DOOR
STYLE.
SQUARE DRILL GUIDE TO DOOR
USING ACOMBINATION SQUARE.
Copyright 2007—Major Manufacturing
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ALL HOLES DRILLED INCLUDING
INDICATOR OPENING.
AFTER ALL HOLES 5/32” HOLES
ARE DRILLED, REDRILL ONLY THE
TWO INDICATOR HOLES TO 7/8”
WITH A HOLE SAW. ALTERNATE
DRILLING BETWEEN BOTH PILOT
HOLES A LITTLE AT ATIME.
DRILLING ONE HOLE THROUGHAT
ONCE WILL REMOVE THE SECOND
PILOT HOLE.
DRILLALL HOLES WITH A5/32”
DRILL BIT. INSERTING A SECOND
5/32” BIT BACKWARDS INTO THE
FIRST HOLE DRILLED WILL LOCK
THE TEMPLATE IN POSITION.
Copyright 2007—Major Manufacturing
PAGE 5

COMPLETED INSTALLATION,
CHECK FOR PROPER OPERATION.
THAT’S ALL THERE IS TO IT!
INSTALLADAMS RITE DEAD LOCK
LEVER PER MANUFACTURERS
INSTRUCTIONS.
TAP THE FOUR CORNER HOLES
TO 10-32 WITH A HAND TAP.
Copyright 2007—Major Manufacturing
PAGE 6