Makita 9500D User manual

Cordless Grinder
Wheel diameter
100 mm (4”)
100 mm (4”) MODEL 95000
100 mm (4”) MODEL 9500DW
Wlth Fast Charger
Overall length Net weight
No load speed
(RPMI
6,500 225 mm (8-718“) 1.0 kg 12.2 Ibs)
INSTRUCTION MANUAL
Battery Cartridge 7000
Voltage Charging time
7.2 V 1 Hr.
SPECIFICATIONS
Model DC7100 Fast Charger
Input output
A.C. only 50 Hz - 60 Hz
D.C. 7.2 V

I M PORTANT
SAFETY INSTRUCTIONS
(For All Tools)
WARNING:
WHEN USINGELECTRICTOOLS, BASICSAFETY
PRECAUTIONSSHOULDALWAYS
BE FOLLOWEDTO REDUCE
THE RISK OF FIRE, ELECTRIC SHOCK, AND PERSONAL
INJURY, INCLUDING THE FOLLOWING:
READ ALL INSTRUCTIONS.
1.
2.
3.
4.
5.
6.
7.
8.
9.
IO.
11.
12.
13.
2
KEEP WORK AREA CLEAN. Cluttered areas and benches invite injuries.
CONSIDER WORK AREA ENVIRONMENT. Don’t use power tools
in damp
or wet locations. Keepwork area well lit. Don’t expose power tools to rain.
Don’t use tool
in presence of flammable liquids or gases.
KEEP CHILDREN AWAY. All visitors should be kept away from work area.
Don‘t let visitors contact tool or extension cord.
STORE IDLE
TOOLS. Whennot in use, toolsshould bestored in dry, and high
or locked-up place
- out of reach of children.
DON‘T FORCETOOL.
It willdo the job better andsafer atthe ratefor which
it was intended.
USE RIGHT TOOL. Don’t force small tool or attachment to do the job of a
heavy-duty tool. Don’t use tool for purpose not intended.
DRESS PROPERLY. Don’t wear loose clothingorjewelry. They can becaught
in moving parts. Rubber gloves and non-skid footwear are recommended
when working outdoors. Wear protective hair covering tocontain longhair.
USE SAFETY GLASSES. Also use face
or dust mask if cutting operation is
dusty.
DON’T ABUSE CORD. Never carry tool by cordor yank
it todisconnectfrom
receptacle. Keep cord from heat, oil, and sharp edges.
SECURE WORK. Use clamps or a vise to hold work. It’s safer than using
your hand and
it frees both hands to operate tool.
DON’T OVERREACH. Keep proper footing and balance at all times.
MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and
safer performance. Follow instructions for lubricatingand changing acces-
sories. Inspecttoolcords periodicallyand
if damaged, haverepairedbyautho-
rized service facility. Inspect extension cords periodically and replace if
damaged. Keep handles dry, clean, and free from oil and grease.
DISCONNECTTOOLS. When not
in use, beforeservicing, and when chang-
ing accessories, such as blades, bits, cutters.

14. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to
see that keysand adjusting wrenches are removed from tool before turning
it on.
15. AVOID UNINTENTIONAL STARTING. Don't carry plugged-in tool with fin-
ger on switch. Be sure switch is OFF when plugging in.
16. OUTDOOR USE EXTENSIONCORDS. Whentool is used outdoors, useonly
extension cords intended for use outdoors and
so marked.
17. STAY ALERT. Watch what youare doing, usecommon sense. Don't operate
tool when you are tired.
18. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other
part that is damaged should be carefully checked to determine that
it will
operate properly and perform itsintended function. Check for alignment of
moving parts, binding of moving parts, breakage of parts, mounting, and
any other conditions that may affect its operation. A guard or other part
that is damaged should be properly repaired or replaced by an authorized
service center unless otherwise indicated elsewhere in this instruction
manual. Havedefective switches replacedby authorizedservicecenter. Don't
use tool
if switch does not turn it on and off.
19. GUARD AGAINST ELECTRIC SHOCK. Preventbody contact withgrounded
surfaces. For example; pipes, radiators, ranges, refrigerator enclosures.
20. REPLACEMENT PARTS. When servicing, useonly identicalreplacementparts.
VOLTAGE WARNING: Before connecting the toolto a power source (receptacle,
outlet, etc.) be sure the voltage supplied is the same as that specified on the
nameplate of the tool. A power source with voltage greater than that specified
for the tool can result
in SERIOUS INJURY to the user - as well as damage to
the tool.
If in doubt, DO NOT PLUG IN THE TOOL. Using a power source with
voltage less than the nameplate rating is harmful to the motor.
3

IMPORTANT SAFETY INSTRUCTIONS
1. SAVE THESE INSTRUCTIONS - This manual
contains important safety and operating instructions for battery charger.
2. Before using battery charger, read all instructions and cautionary markings
on
(1) battery charger, (2) battery, and (3) product using battery.
3. CAUTION - To reduce risk of injury, charge only MAKITA Battery 7000.
Other types of batteries may burst causing personal injury and damage.
4. Do not expose charger to rain or snow.
5. Use of an attachment not recommended or sold by the battery charger
manufacturer may result
in arisk of fire, electric shock, or injury topersons.
6. To reduce risk of damage toelectric plug and cord, pull by plug rather than
cord when disconnecting charger.
7. Make sure cord is located so that it will not be stepped on, tripped over,
or otherwise subjected to damage or stress.
8. An extension cord should not be used unless absolutely necessary. Use of
improper extension cord could result
in a risk of fire and electric shock. If
extension cord must be used, make sure:
a. That pins onplugof extension cord are the same number, size, and shape
b. That extension cord isproperly wired and
in good electricalcondition; and
c. That wire size is at least as large as the one specified
in the table below.
TABLE
1
RECOMMENDED MINIMUM AWG SIZE FOR
EXTENSION CORDS FOR BATTERY CHARGERS
as those of plug on charger;
I Length of Cord (Feet) I 25 I 50 I 100 I 150 I
AWG Size of Cord 1 18 I 18 I 18 1 16 I
9. Do not operate charger with damaged cord or plug - replace them im-
mediately.
IO. Do not operate charger if it has received a sharp blow, been dropped, or
otherwise damaged
in any way; take it to a qualified serviceman.
11. Do not disassemble charger or battery cartridge; take it to a qualified
serviceman when service or repair is required. Incorrect reassembly may
result in a risk of electric shock or fire.
12. To reducerisk of electric shock, unplug charger from outlet before attempt-
ingany maintenanceor cleaning.Turning
off controls will notreducethis risk.
4

ADDITIONAL SAFETY RULES
FOR CHARGER
& BATTERY CARTRIDGE
1. Do not charge Battery Cartridge when temperature is BELOW 10°C (5OOF)
2. Do notattempt touse astep-uptransformer, an enginegenerator or DC power
3. Do not allow anything to cover or clog the charger vents.
4. Do not short the battery cartridge:
or ABOVE
4OoC (104OF).
receptacle.
(1)
Do not touch the terminals with any conductive material.
(2) Avoid storingbattery cartridge ina container withother metalobjects such
(3) Do not expose battery cartridge to water or rain.
as nails, coins, etc.
A battery short can cause a largecurrent flow, overheating, possibleburns
and even a breakdown.
5.
Do not store the tool and Battery Cartridge in locations where the tempera-
6. Do not incinerate the Battery Cartridge even if it is severely damaged or is
ture may reach or exceed 5OoC (122OF).
completely worn out. The battery cartridge can explode
in a fire.
5

ADDITIONAL SAFETY RULES
1. Be aware that this tool is always inan operating condition, because it does
2. Keep guards in place.
3. Useonly wheels havinga maximum operating speed at least as high as “No
Load RPM” marked onthe tool’s nameplate. When using depressed center
wheels, be sure to use only fiberglass-reinforced wheels.
4. Check the wheel carefully for cracks or damage before operation. Replace
cracked or damaged wheel immediately.
5. Use only flanges specified for this tool.
6. Be careful not to damage the spindle, the flange (especially the installing
surface) or the lock
nut. Damage to these parts could result in wheel
breakage.
not have to be plugged into an electrical outlet.
7. Hold the tool firmly.
8. Keep hands away from rotating parts.
9. Make sure the wheel is not contactingthe workpiece before the switch is
turned on.
IO. Before using the tool on an actual workpiece, let it run for a while. Watch
for vibration or wobbling that could indicate poor installation or a poorly
balanced wheel.
11. Use the specified surface of the wheel to perform the grinding.
12. Watch out for flying sparks. Hold the tool so that sparks fly away from you
13. Do not leave the tool running. Operate the tool only when hand-held.
14. Do nottouchthe workpiece immediately after operation; it may beextremely
and other persons or flammable materials.
hot and could burn your skin.
SAVE THESE INSTRUCTIONS.
6

Installingor removing battery cartridge
.Always switch off the tool before insertion or removal
of the battery cartridge.
.To remove the battery cartridge, pullout
the
set place on the tool and grasp both
sides of the cartridge while withdrawing
it from the barrel.
To insert the battery cartridge, align the
tongue on
the battery cartridge with the
groove in the housing and slip
it into
place. Snap the
set plate back intoplace.
Be sure to close the
set platefully before
usingthe tool.
Do not use force when inserting the battery cartridge.
Ifthe cartridge does not slide ineasily,
it is not beinginsertedcorrectly.
Charging
Plug the fast charger into your power
source. Insert the battery cartridge
so that
the plus and minus terminals on the bat-
tery cartridge are on the same sides
as their
respective markings on the fast charger. In-
sert the cartridge fully intothe port
so that
it resets on the charger portfloor.
The charging light will come on and charg-
ingwill begin. Ifthe charging light does not
come on, press the reset button. If the
charging light goes out within
10 seconds even after pressing the reset button a couple of
times, the battery cartridge is dead. (CAUTION : Wait for more than 5 seconds after the
charging light goes out to press the reset button again.) Replace
it with a new one. When
the charging light goes out after about one hour, you may remove the fully charged
battery cartridge. After charging, unplugthe charger from the power source.
CAUTION
:
.Your new battery cartridge is not charged. You will need tocharge it before use.
If you try to charge a cartridge from a just-operated tool, sometimes the charging light
will not come on. If this occurs, let the cartridge cool off for a while. Then re-insert
itandtry tocharge
it once more.
When you charge a new battery cartridge or a battery cartridge which has not been used
for
a long period, it may not accept a full charge. This is a normal condition and does
not indicate
a problem. You can recharge the battery cartridge fully after discharging it
completely a couple of times.
If you wish tocharge two battery cartridges, allow 15 minutes betweenchargings on the
fast charger.
7

Installingor removingflexible grindingwheel
CAUTION
:
Always be sure that the tool is switched off and the battery cartridge is removedbefore
installingor removingthe wheel.
Fit the wheel and outer flange onto the
spindle and temporarily secure with the
screw.
Screw
Outer flange
I
To tighten the screw, press the shaft lock
firmly
so that the spindle cannot revolve,
then use the hex wrench to securely
tighten the screw clockwise.
Hex wrench
Screw
To remove the wheel, follow the installationprocedure in reverse.
8

Switch action
To start the tool, simply press the switch
button.
Release the switch button tostop.
For continuous operation, press the switch
button fully, then release it. To stop the
tool from the locked position,
press the
switch buttonfully again, then release
it.
I\ Switch button
CAUTION :
Before inserting the battery cartridge into the tool, be sure the switch button actuates
properly.
Sharpening withflexible grindingwheel
Hold the tool firmly. Turn the tool on and
then apply the wheel to the workpiece
so
that the wheel and blade angle are parallel.
Move the wheel constantly in the direction
shown on the right,
so that grindingaction
will be even.
WARNING
:
0 It should never be necessary to force the tool. Forcing and excessive pressure could
cause dangerous wheel breakage.
.Continued use of
a worn-out wheel may result in wheel explosion and seriouspersonal
injury. Flexible grinding wheel should not be used after
it has been worn down to
75 mm (3") in diameter. Use of the wheel after this point is unsafe and it should be re-
movedfrom service and rendered unusable by intentional destruction.
MA1NTENANCE
CAUTION :
Always be sure that the tool is switched off and the battery cartridge is removed before
attempting to perform inspection or maintenance.
To maintain product SAFETY and RELlABlLITY, repairs, maintenanceor adjustment
should be performed by Makita Authorized or Factory Service Centers, always using
Makita replacementparts.
9

ACCESSORIES
CAUTION:
These accessories or attachments are recommended for use with your Makita tool specified in this
manual. The use
of any other accessories or attachments might present a risk of injury to persons. The
accessories or attachments should be used only in the proper and intended manner.
.
741438-7~
0 Depressedcenter wheel
(Flexible grinding wheel)
(5 per pkg)
60
100 x 4 x 16
(4,, 5132,, 518r,)
0 Fast charger
Model DC7100
Part NO. I Size (mm) I Grit 12 V Fast charger
0 Battery holster
Holster holds extra battery.
Part No. 823033-3C
0 Battery cartridge 7000
Part No.632002-4
10

Nov.-19'85 EN
100 mm (4")
CORDLESS GRINDER
Model 9500D
Note: The switch and other part configurations
may differ from country to country.

MODEL 9500D
‘;:M $ED DESCRIPTION
11
21
31
41
51
61
71
85
91
Nav.-19-’85 EN
MODEL
9500D
1’ ‘;:M $ED DESCRIPTION DESCRIPTION
10
11
12
13
14
15
16
24
1
1
1
1
2
1
1
1
Name Plate
Housing
Set [WithItem 241
Battery 7000
Motor
IOC 7 2 V 1
Switch
Pan Head Screw M4x22 (With Warherl
Leal Spring
Pan Head Screw M4x22 [With Washer)
Sleeve 5
Nav.-19-’85 EN
‘LtM DESCRIPTION
set Plate
Ball Bearing 694
Gear
Wheel Cover
Pan Head Screw M5x16 [WithWarherl
Outer Flange
30
Hex Socket Head Bolt M6x16
Housing Set IWith Item
2)
Note: The swnch and other part specifications may dlffer from country to country
MAKmA LIMED ONE YEAR WARRANTY
Warranty Policy
Every Makita tool is thoroughly inspected and tested before leavingthe factory. It is warranted to
be free of defects from workmanship and materials for the period of ONE YEAR from the date of
original purchase. Should any trouble develop during this one-year period, return the COMPLETE
tool, freightprepaid, to one of Makita’s Factory or Authorized ServiceCenters. If inspection shows
the trouble is caused by defective workmanship or material, Makita
wll repair (or at our option,
replace) without charge.
This Warranty does not apply where:
e repairs have been made or attempted by others:
e repairs are required because of normal wear and tea:
e The tool has been abused, misused or improperly maintained;
e alterationshave been made to the tool.
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTALOR CON-
SEQUENTIAL DAMAGESFROM THE SALE OR USE OFTHEPRODUCT. THIS DISCLAIMER
APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED
WARRANTIES OF “MERCHANTABILITY” AND “FITNESS FOR A SPECIFIC PURPOSE,”
AFTER THE ONE-YEAR TERM
OF THIS WARRANTY.
This Warranty gives you specific legal rights, and you may also have other rights which vary from
state
to state. Some states do not allow the exclusion or limitation of incidental or consequential
damages,
so the above limitation or exclusion may not apply to you. Some states do
not allow
limitation on how long an implied warranty lasts,
so t
maKizaFllrlCkrr - wn3&a,Ltd.
11-8,3-chome, Sumiyorhi-cho. Anjo, Aichi 446, Japan
8835538064
PRINTED IN JAPAN
1991 -3- N