Makita DGA418 User manual
INSTRUCTION MANUAL
Cordless Angle Grinder
DGA417, DGA418
DGA467, DGA468
DGA517, DGA518
ENGLISH: Original instructions
Read before use.
2ENGLISH
SPECIFICATIONS
Model: DGA417 DGA418
Wheel diameter
Max. wheel thickness 6.4 mm
Spindle thread M10
8,500 min-1
Overall length 382 mm
Rated voltage D.C. 18 V
Net weight 2.2 - 2.9 kg
Electric brake
Wireless activation function -
Model: DGA467 DGA468
Wheel diameter
Max. wheel thickness 7.2 mm
Spindle thread
8,500 min-1
Overall length 382 mm
Rated voltage D.C. 18 V
Net weight 2.4 - 3.1 kg
Electric brake
Wireless activation function -
Model: DGA517 DGA518
Wheel diameter
Max. wheel thickness 7.2 mm
Spindle thread
8,500 min-1
Overall length 382 mm
Rated voltage D.C. 18 V
Net weight 2.4 - 3.1 kg
Electric brake
Wireless activation function -
without notice.
-
Applicable battery cartridge
BL1815N / BL1820 / BL1820B / BL1830 / BL1830B / BL1840 / BL1840B / BL1850 / BL1850B / BL1860B
WARNING: Only use the battery cartridges listed above.
Symbols
-
use.
Read instruction manual.
3ENGLISH
Ni-MH
Li-ion
material!
In observance of the European Directives,
on Waste Electric and Electronic
and their implementation in accordance
reached the end of their life must be col-
-
Intended use
metal and stone materials without the use of water.
Noise
Model Sound pressure
level (LpA) : (dB(A))
Sound power level
(LWA) : (dB(A))
Uncertainty (K) :
(dB(A))
80 - 3
80 - 3
80 - 3
80 - 3
79 - 3
79 - 3
WARNING: Wear ear protection.
Vibration
Work mode: surface grinding with normal side grip
Model Vibration emission (ah, AG) :
(m/s2)
Uncertainty (K) : (m/s2)
4.5 1.5
4.5 1.5
5.5 1.5
5.5 1.5
6.0 1.5
6.0 1.5
Work mode: surface grinding with anti vibration side grip
Model Vibration emission (ah, AG) :
(m/s2)
Uncertainty (K) : (m/s2)
4.5 1.5
4.5 1.5
5.0 1.5
5.0 1.5
5.5 1.5
5.5 1.5
4ENGLISH
Work mode: disc sanding with normal side grip
Model Vibration emission (ah, DS) :
(m/s2)
Uncertainty (K) : (m/s2)
2.5 m/s2or less 1.5
2.5 m/s2or less 1.5
2.5 m/s2or less 1.5
2.5 m/s2or less 1.5
2.5 m/s2or less 1.5
2.5 m/s2or less 1.5
Work mode: disc sanding with anti vibration side grip
Model Vibration emission (ah, DS) :
(m/s2)
Uncertainty (K) : (m/s2)
2.5 m/s2or less 1.5
2.5 m/s2or less 1.5
2.5 m/s2or less 1.5
2.5 m/s2or less 1.5
2.5 m/s2or less 1.5
2.5 m/s2or less 1.5
NOTE:
NOTE:
WARNING:
WARNING:
WARNING:
EC Declaration of Conformity
For European countries only
to this instruction manual.
SAFETY WARNINGS
General power tool safety warnings
WARNING: Read all safety warnings, instruc-
with this power tool. Failure to follow all instructions
Save all warnings and instruc-
tions for future reference.
Work area safety
1. Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
2. Do not operate power tools in explosive atmo-
liquids, gases or dust. Power tools create sparks
3. Keep children and bystanders away while
operating a power tool. Distractions can cause
Electrical Safety
1. Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power
tools.
reduce risk of electric shock.
2. Avoid body contact with earthed or grounded
surfaces, such as pipes, radiators, ranges and
refrigerators.-
3. Do not expose power tools to rain or wet con-
ditions. Water entering a power tool will increase
the risk of electric shock.
4. Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges
or moving parts. Damaged or entangled cords
increase the risk of electric shock.
5ENGLISH
5. When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of
a cord suitable for outdoor use reduces the risk of
electric shock.
6. If operating a power tool in a damp location
is unavoidable, use a residual current device
(RCD) protected supply. Use of an RCD reduces
the risk of electric shock.
7. Power tools can produce electromagnetic
medical devices should contact the maker of their
device and/or doctor for advice before operating
this power tool.
Personal Safety
1. Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired or
-
ication.
2. Use personal protective equipment. Always
wear eye protection.
hearing protection used for appropriate conditions
3. Prevent unintentional starting. Ensure the
switch is in the off-position before connecting
to power source and/or battery pack, picking
up or carrying the tool.
that have the switch on invites accidents.
4. Remove any adjusting key or wrench before
turning the power tool on.
5. Do not overreach. Keep proper footing and
balance at all times.
of the power tool in unexpected situations.
6. Dress properly. Do not wear loose clothing or
jewellery. Keep your hair and clothing away
from moving parts.
long hair can be caught in moving parts.
7. If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
8. Do not let familiarity gained from frequent use
of tools allow you to become complacent and
ignore tool safety principles.
second.
9. Always wear protective goggles to protect
your eyes from injury when using power tools.
The goggles must comply with ANSI Z87.1 in
the USA, EN 166 in Europe, or AS/NZS 1336
in Australia/New Zealand. In Australia/New
Zealand, it is legally required to wear a face
shield to protect your face, too.
It is an employer's responsibility to enforce
the use of appropriate safety protective equip-
ments by the tool operators and by other per-
sons in the immediate working area.
Power tool use and care
1. Do not force the power tool. Use the correct
power tool for your application.
rate for which it was designed.
2. Do not use the power tool if the switch does
not turn it on and off.
be controlled with the switch is dangerous and
must be repaired.
3. Disconnect the plug from the power source
and/or remove the battery pack, if detachable,
from the power tool before making any adjust-
ments, changing accessories, or storing power
tools.
4. Store idle power tools out of the reach of chil-
dren and do not allow persons unfamiliar with
the power tool or these instructions to operate
the power tool. Power tools are dangerous in the
hands of untrained users.
5. Maintain power tools and accessories. Check
for misalignment or binding of moving parts,
breakage of parts and any other condition that
may affect the power tool’s operation. If dam-
aged, have the power tool repaired before use.
power tools.
6. Keep cutting tools sharp and clean.
maintained cutting tools with sharp cutting edges
7. Use the power tool, accessories and tool bits
etc. in accordance with these instructions, tak-
ing into account the working conditions and
the work to be performed. Use of the power tool
for operations different from those intended could
result in a hazardous situation.
8. Keep handles and grasping surfaces dry,
clean and free from oil and grease.
handles and grasping surfaces do not allow for
safe handling and control of the tool in unexpected
situations.
9. When using the tool, do not wear cloth work
gloves which may be entangled.-
6ENGLISH
Battery tool use and care
1.
the manufacturer.
2. -
nated battery packs.
3. When battery pack is not in use, keep it away
from other metal objects, like paper clips,
coins, keys, nails, screws or other small metal
objects, that can make a connection from one
terminal to another.-
4. Under abusive conditions, liquid may be
ejected from the battery; avoid contact. If con-
liquid contacts eyes, additionally seek medical
help.
irritation or burns.
5. Do not use a battery pack or tool that is dam-
6.
excessive temperature.-
7. Follow all charging instructions and do not
charge the battery pack or tool outside the
-
tions.
Service
1.
repair person using only identical replacement
parts.
tool is maintained.
2. Never service damaged battery packs. Service
manufacturer or authorized service providers.
3. Follow instruction for lubricating and chang-
ing accessories.
Cordless grinder safety warnings
Safety Warnings Common for Grinding, Sanding,
Wire Brushing, or Abrasive Cutting-Off Operations:
1. This power tool is intended to function as a
grinder, sander, wire brush or cut-off tool.
Read all safety warnings, instructions, illus-
power tool. Failure to follow all instructions listed
2. Operations such as polishing are not rec-
ommended to be performed with this power
tool. Operations for which the power tool was not
-
3. -
cally designed and recommended by the tool
manufacturer.
safe operation.
4. The rated speed of the accessory must be at
least equal to the maximum speed marked on
the power tool.
5. The outside diameter and the thickness of your
accessory must be within the capacity rating
of your power tool.
6. Threaded mounting of accessories must
match the grinder spindle thread. For acces-
mounting hardware of the power tool will run out of
of control.
7. Do not use a damaged accessory. Before each
use inspect the accessory such as abrasive
wheels for chips and cracks, backing pad for
cracks, tear or excess wear, wire brush for
loose or cracked wires. If power tool or acces-
sory is dropped, inspect for damage or install
an undamaged accessory. After inspecting and
installing an accessory, position yourself and
bystanders away from the plane of the rotating
accessory and run the power tool at maximum
no-load speed for one minute. Damaged acces-
time.
8. Wear personal protective equipment.
Depending on application, use face shield,
safety goggles or safety glasses. As appro-
priate, wear dust mask, hearing protectors,
gloves and workshop apron capable of stop-
ping small abrasive or workpiece fragments.
cause hearing loss.
9. Keep bystanders a safe distance away from
work area. Anyone entering the work area
must wear personal protective equipment.
area of operation.
10. Hold the power tool by insulated gripping
surfaces only, when performing an operation
where the cutting tool may contact hidden
wiring.
could give the operator an electric shock.
11. Never lay the power tool down until the acces-
sory has come to a complete stop.
12. Do not run the power tool while carrying it at
your side.
13. Regularly clean the power tool’s air vents.
motor’s fan will draw the dust inside the housing
and excessive accumulation of powdered metal
7ENGLISH
14.
materials. Sparks could ignite these materials.
15. Do not use accessories that require liquid
coolants.
Kickback and Related Warnings
Kickback is a sudden reaction to a pinched or snagged
-
-
trolled power tool to be forced in the direction opposite
For example, if an abrasive wheel is snagged or
entering into the pinch point can dig into the surface of
the material causing the wheel to climb out or kick out.
operator, depending on direction of the wheel’s move-
break under these conditions.
Kickback is the result of power tool misuse and/or
incorrect operating procedures or conditions and can be
1.
position your body and arm to allow you to
resist kickback forces. Always use auxiliary
handle, if provided, for maximum control over
kickback or torque reaction during start-up.
-
back forces, if proper precautions are taken.
2. Never place your hand near the rotating acces-
sory.
3. Do not position your body in the area where
power tool will move if kickback occurs.
Kickback will propel the tool in direction opposite
to the wheel’s movement at the point of snagging.
4. Use special care when working corners, sharp
edges etc. Avoid bouncing and snagging the
accessory. Corners, sharp edges or bouncing
and cause loss of control or kickback.
5. Do not attach a saw chain woodcarving blade
or toothed saw blade. Such blades create fre-
Cutting-Off Operations:
1. Use only wheel types that are recommended
designed for the selected wheel. Wheels for
which the power tool was not designed cannot be
2. The grinding surface of centre depressed
wheels must be mounted below the plane of
the guard lip.
3. The guard must be securely attached to the
power tool and positioned for maximum safety,
so the least amount of wheel is exposed
towards the operator.
the operator from broken wheel fragments, acci-
dental contact with wheel and sparks that could
ignite clothing.
4. Wheels must be used only for recommended
applications. For example: do not grind with
the side of cut-off wheel.
are intended for peripheral grinding, side forces
shatter.
5.
of correct size and shape for your selected
wheel.
6. Do not use worn down wheels from larger
power tools. Wheel intended for larger power tool
is not suitable for the higher speed of a smaller
Cutting-Off Operations:
1. Do not “jam“ the cut-off wheel or apply exces-
sive pressure. Do not attempt to make an
excessive depth of cut. Overstressing the wheel
or binding of the wheel in the cut and the possibil-
2. Do not position your body in line with and
behind the rotating wheel. When the wheel, at
-
3. When wheel is binding or when interrupting
a cut for any reason, switch off the power
tool and hold the power tool motionless until
the wheel comes to a complete stop. Never
attempt to remove the cut-off wheel from the
cut while the wheel is in motion otherwise
kickback may occur. Investigate and take correc-
tive action to eliminate the cause of wheel binding.
4. Do not restart the cutting operation in the
workpiece. Let the wheel reach full speed and
carefully re-enter the cut.
walk up or kickback if the power tool is restarted in
the workpiece.
5. Support panels or any oversized workpiece to
minimize the risk of wheel pinching and kick-
back. Large workpieces tend to sag under their
own weight. Supports must be placed under the
workpiece near the line of cut and near the edge
of the workpiece on both sides of the wheel.
6. Use extra caution when making a “pocket cut”
into existing walls or other blind areas.
-
1. Do not use excessively oversized sanding
disc paper. Follow manufacturers recommen-
dations, when selecting sanding paper. Larger
snagging, tearing of the disc or kickback.
8ENGLISH
Operations:
1. Be aware that wire bristles are thrown by the
brush even during ordinary operation. Do not
overstress the wires by applying excessive
load to the brush.
penetrate light clothing and/or skin.
2. If the use of a guard is recommended for wire
brushing, do not allow any interference of the
wire wheel or brush with the guard. Wire wheel
and centrifugal forces.
Additional Safety Warnings:
1. When using depressed centre grinding wheels,
wheels.
2. NEVER USE Stone Cup type wheels with this
grinder.
3. Be careful not to damage the spindle, the
lock nut. Damage to these parts could result in
wheel breakage.
4. Make sure the wheel is not contacting the
workpiece before the switch is turned on.
5. Before using the tool on an actual workpiece,
let it run for a while. Watch for vibration or
wobbling that could indicate poor installation
or a poorly balanced wheel.
6. -
form the grinding.
7. Do not leave the tool running. Operate the tool
only when hand-held.
8. Do not touch the workpiece immediately after
operation; it may be extremely hot and could
burn your skin.
9. Observe the instructions of the manufacturer
for correct mounting and use of wheels.
Handle and store wheels with care.
10. Do not use separate reducing bushings or
adaptors to adapt large hole abrasive wheels.
11.
12.
hole wheel, ensure that the thread in the wheel
is long enough to accept the spindle length.
13. Check that the workpiece is properly
supported.
14. Pay attention that the wheel continues to
rotate after the tool is switched off.
15. If working place is extremely hot and humid,
or badly polluted by conductive dust, use a
short-circuit breaker (30 mA) to assure opera-
tor safety.
16. Do not use the tool on any materials contain-
ing asbestos.
17. When use cut-off wheel, always work with
the dust collecting wheel guard required by
domestic regulation.
18. Cutting discs must not be subjected to any
lateral pressure.
19. Do not use cloth work gloves during operation.
causes tool breakage.
SAVE THESE INSTRUCTIONS.
WARNING: DO NOT let comfort or familiarity
with product (gained from repeated use) replace
strict adherence to safety rules for the subject
product. MISUSE or failure to follow the safety
rules stated in this instruction manual may cause
serious personal injury.
Important safety instructions for
battery cartridge
1. Before using battery cartridge, read all instruc-
tions and cautionary markings on (1) battery
charger, (2) battery, and (3) product using
battery.
2. Do not disassemble battery cartridge.
3. If operating time has become excessively
shorter, stop operating immediately. It may
result in a risk of overheating, possible burns
and even an explosion.
4. If electrolyte gets into your eyes, rinse them
out with clear water and seek medical atten-
tion right away. It may result in loss of your
eyesight.
5. Do not short the battery cartridge:
Do not touch the terminals with any con-
ductive material.
Avoid storing battery cartridge in a con-
tainer with other metal objects such as
nails, coins, etc.
Do not expose battery cartridge to water
or rain.
A battery short can cause a large current
breakdown.
6. Do not store the tool and battery cartridge in
locations where the temperature may reach or
exceed 50 °C (122 °F).
7. Do not incinerate the battery cartridge even if
it is severely damaged or is completely worn
8. Be careful not to drop or strike battery.
9. Do not use a damaged battery.
10. The contained lithium-ion batteries are subject
to the Dangerous Goods Legislation require-
ments.
-
aging and labeling must be observed.
For preparation of the item being shipped, consult-
national regulations.
around in the packaging.
9ENGLISH
11. Follow your local regulations relating to dis-
posal of battery.
12. Use the batteries only with the products
Installing the batteries to
-
SAVE THESE INSTRUCTIONS.
CAUTION: Only use genuine Makita batteries.
Use of non-genuine Makita batteries, or batteries that
charger.
Tips for maintaining maximum
battery life
1. Charge the battery cartridge before completely
discharged. Always stop tool operation and
charge the battery cartridge when you notice
less tool power.
2. Never recharge a fully charged battery car-
tridge. Overcharging shortens the battery
service life.
3. Charge the battery cartridge with room tem-
perature at 10 °C - 40 °C (50 °F - 104 °F). Let
a hot battery cartridge cool down before
charging it.
4. Charge the battery cartridge if you do not use
it for a long period (more than six months).
Important safety instructions for
wireless unit
1. Do not disassemble or tamper with the wire-
less unit.
2. Keep the wireless unit away from young chil-
dren. If accidentally swallowed, seek medical
attention immediately.
3. Use the wireless unit only with Makita tools.
4. Do not expose the wireless unit to rain or wet
conditions.
5. Do not use the wireless unit in places where
the temperature exceeds 50°C (122°F).
6. Do not operate the wireless unit in places
where medical instruments, such as heart
pace makers are near by.
7. Do not operate the wireless unit in places
where automated devices are near by. If oper-
or error.
8. The wireless unit can produce electromagnetic
user.
9. The wireless unit is an accurate instrument. Be
careful not to drop or strike the wireless unit.
10. Avoid touching the terminal of the wireless
unit with bare hands or metallic materials.
11. Always remove the battery on the tool when
installing the wireless unit.
12. When opening the lid of the slot, avoid the
place where dust and water may come into the
slot. Always keep the inlet of the slot clean.
13. Always insert the wireless unit in the correct
direction.
14. Do not press the wireless activation button
on the wireless unit too hard and/or press the
button with an object with a sharp edge.
15. Always close the lid of the slot when
operating.
16. Do not remove the wireless unit from the slot
while the power is being supplied to the tool.
unit.
17. Do not remove the sticker on the wireless unit.
18. Do not put any sticker on the wireless unit.
19. Do not leave the wireless unit in a place where
static electricity or electrical noise could be
generated.
20. Do not leave the wireless unit in a place sub-
ject to high heat, such as a car sitting in the
sun.
21. Do not leave the wireless unit in a dusty or
powdery place or in a place corrosive gas
could be generated.
22. Sudden change of the temperature may bedew
the wireless unit. Do not use the wireless unit
until the dew is completely dried.
23. When cleaning the wireless unit, gently wipe
with a dry soft cloth. Do not use benzine, thin-
ner, conductive grease or the like.
24. When storing the wireless unit, keep it in the
supplied case or a static-free container.
25. Do not insert any devices other than Makita
wireless unit into the slot on the tool.
26. Do not use the tool with the lid of the slot dam-
aged.
cause malfunction.
27. Do not pull and/or twist the lid of the slot more
than necessary. Restore the lid if it comes off
from the tool.
28. Replace the lid of the slot if it is lost or
damaged.
SAVE THESE INSTRUCTIONS.
10 ENGLISH
FUNCTIONAL
DESCRIPTION
CAUTION: Always be sure that the tool is
switched off and the battery cartridge is removed
before adjusting or checking function on the tool.
Installing or removing battery
cartridge
CAUTION: Always switch off the tool before
installing or removing of the battery cartridge.
CAUTION: Hold the tool and the battery car-
cartridge.
2
1
3
1. Red indicator 2. Button 3.
while sliding the button on the front of the cartridge.
CAUTION: Always install the battery cartridge
fully until the red indicator cannot be seen. If not,
CAUTION: Do not install the battery cartridge
forcibly.
Indicating the remaining battery
capacity
Only for battery cartridges with the indicator
1
2
1. Indicator lamps 2. Check button
-
light up for a few seconds.
Indicator lamps Remaining
capacity
Lighted Off Blinking
75% to 100%
50% to 75%
25% to 50%
0% to 25%
Charge the
malfunctioned.
NOTE: Depending on the conditions of use and the
11 ENGLISH
Indicating the remaining battery
capacity
1
1.
-
ing table.
Battery indicator status Remaining
battery
capacity
On Off Blinking
50% to 100%
20% to 50%
0% to 20%
Charge the
Tool / battery protection system
-
-
Overload protection
When the tool is operated in a manner that causes it to
tool off and stop the application that caused the tool to
Overheat protection
When the tool is overheated, the tool stops automati-
this situation, let the tool cool before turning the tool on
again.
On Blinking
tool again.
Overdischarge protection
Releasing protection lock
state.
In this situation, the tool does not start even if turning
On Off Blinking
Shaft lock
Press the shaft lock to prevent spindle rotation when
installing or removing accessories.
1
1. Shaft lock
NOTICE: Never actuate the shaft lock when the
spindle is moving.
12 ENGLISH
Switch action
CAUTION: Before installing the battery car-
tridge into the tool, always check to see that the
switch lever actuates properly and returns to the
"OFF" position when released.
CAUTION: Do not pull the switch lever hard
without pulling the lock-off lever.
switch breakage.
CAUTION: For your safety, this tool is
equipped with lock-off lever which prevents the
tool from unintended starting. NEVER use the tool
if it runs when you simply pull the switch trigger
without pulling the lock-off lever. Return the tool
to our authorized service center for proper repairs
BEFORE further usage.
CAUTION: NEVER tape down or defeat pur-
pose and function of lock-off lever.
pulled, a lock-off lever is provided.
-
tor and then pull the switch lever.
2
1
1. Lock-off lever 2. Switch lever
Speed adjusting dial
-
the number on the dial and the corresponding rotation
speed.
1
1.
Number Speed
13,000 min-1
24,500 min-1
36,000 min-1
47,500 min-1
58,500 min-1
NOTICE: If the tool is operated continuously at
low speed for a long time, the motor will get over-
loaded, resulting in tool malfunction.
NOTICE: When changing the speed dial from "5"
to "1", turn the dial counterclockwise. Do not turn
the dial clockwise forcibly.
Automatic speed change function
1
1. Mode indicator
Mode indicator status Operation mode
depending on the work load. When mode indicator
mode.
Accidental re-start preventive
function
switch lever, the tool does not start.
the lock-off lever, and pull the switch lever.
Electronic torque control function
cause of sudden drop in the rotation speed, and then
turn the tool on.
13 ENGLISH
Soft start feature
Soft start feature reduces starting reaction.
Electric brake
Electric brake is activated after the tool is switched off.
the switch still on.
ASSEMBLY
CAUTION: Always be sure that the tool is
switched off and the battery cartridge is removed
before adjusting or checking function on the tool.
Installing side grip (handle)
CAUTION: Always be sure that the side grip is
installed securely before operation.
Installing or removing wheel guard
/ abrasive cut-off wheel, diamond
wheel)
WARNING: When using a depressed center
the closed side of the guard always points toward
the operator.
WARNING: When using an abrasive cut-off
/ diamond wheel, be sure to use only the special
wheel guard designed for use with cut-off wheels.
(In some European countries, when using a diamond
For tool with locking screw type
wheel guard
Mount the wheel guard with the protrusions on the
wheel guard band aligned with the notches on the bear-
that it can protect the operator according to work. Be
-
dure in reverse.
1
2
3
1. Wheel guard 2. Bearing box 3. Screw
For tool with clamp lever type wheel
guard
Loosen the screw, and then pull the lever in the direc-
tion of the arrow. Mount the wheel guard with the protru-
sions on the wheel guard band aligned with the notches
an angle that it can protect the operator according to
work.
1
2
3
4
1. Wheel guard 2. Bearing box 3. Screw 4. Lever
wheel guard with fastening the screw. Be sure to tighten
14 ENGLISH
1
2
1. Screw 2. Lever
-
dure in reverse.
Installing or removing depressed
Optional accessory
WARNING: When using a depressed center
on the tool so that the closed side of the guard
always points toward the operator.
CAUTION: Make sure that the mounting part
result in the dangerous vibration.
the straight part at the bottom of the spindle.
1
2
4
3
1. Lock nut 2. Depressed center wheel 3. Inner
4. Mounting part
that the spindle cannot revolve, then use the lock nut
1
2
1. Lock nut wrench 2. Shaft lock
in reverse.
Optional accessory
WARNING: Always use supplied guard when
Wheel can shatter during use
1
2
3
4
1. Lock nut 2. Flex wheel 3. Back up pad 4. Inner
Follow instructions for depressed center wheel but also
accessories page in this manual.
15 ENGLISH
Installing or removing abrasive disc
Optional accessory
NOTE:-
1
2
3
4
1. Sanding lock nut 2.3. Rubber pad
4.
1.
2. Mount the rubber pad onto the spindle.
3. Fit the disc on the rubber pad and screw the sand-
ing lock nut onto the spindle.
4.
tighten the sanding lock nut clockwise with the lock nut
wrench.
reverse.
model
1
2
3
1. Sanding lock nut 2.3. Rubber pad
1. Mount the rubber pad onto the spindle.
2. Fit the disc on the rubber pad and screw the sand-
ing lock nut onto the spindle.
3.
tighten the sanding lock nut clockwise with the lock nut
wrench.
reverse.
Connecting a vacuum cleaner
Optional accessory
WARNING:
Never vacuum metal particles cre-
ated by grinding/cutting/sanding operation. Metal
use a dust collecting wheel guard and a vacuum cleaner.
Refer to the instruction manual attached to the dust
collecting wheel guard for assembling and using it.
2
1
1. Dust collecting wheel guard 2.-
uum cleaner
OPERATION
WARNING: It should never be necessary to
force the tool.-
could cause dangerous wheel breakage.
WARNING: ALWAYS replace wheel if tool is
dropped while grinding.
WARNING: NEVER bang or hit grinding disc
or wheel onto work.
WARNING:
Avoid bouncing and snagging the
wheel, especially when working corners, sharp
edges etc.
WARNING: NEVER use tool with wood cutting
blades and other saw blades. Such blades when
CAUTION: Never switch on the tool when it
is in contact with the workpiece, it may cause an
injury to operator.
CAUTION: Always wear safety goggles or a
face shield during operation.
CAUTION: After operation, always switch off
the tool and wait until the wheel has come to a
complete stop before putting the tool down.
CAUTION:
one hand on housing and the other on the side
grip (handle).
16 ENGLISH
Grinding and sanding operation
15°
workpiece.
In general, keep the edge of the wheel or disc at an
angle of about 15° to the workpiece surface.
During the break-in period with a new wheel, do not
the workpiece. Once the edge of the wheel has been
forward and backward direction.
Operation with abrasive cut-off /
diamond wheel
Optional accessory
WARNING: When using an abrasive cut-off
/ diamond wheel, be sure to use only the special
wheel guard designed for use with cut-off wheels.
(In some European countries, when using a diamond
WARNING: NEVER use cut-off wheel for side
grinding.
WARNING: Do not "jam" the wheel or apply
excessive pressure. Do not attempt to make an
excessive depth of cut. Overstressing the wheel
of kickback, wheel breakage and overheating of the
WARNING: Do not start the cutting operation
in the workpiece. Let the wheel reach full speed
and carefully enter into the cut moving the tool
forward over the workpiece surface.
started in the workpiece.
WARNING: During cutting operations, never
change the angle of the wheel. Placing side pres-
the wheel to crack and break, causing serious per-
WARNING: A diamond wheel shall be oper-
ated perpendicular to the material being cut.
1
2
3
4
1. Lock nut 2.
wheel 3.4. Wheel guard for abrasive
cut-off wheel / diamond wheel
depressed center wheel.
The direction for mounting the lock nut and the
When installing the abrasive cut-off wheel:
16 mm (5/8″) 16 mm (5/8″)
11
44
23
1. Lock nut 2.
3.
4.
When installing the diamond wheel:
11
44
23
1. Lock nut 2.
3.
4.
17 ENGLISH
model
When installing the abrasive cut-off wheel:
11
44
23
1. Lock nut 2.
3.
4.
When installing the diamond wheel:
11
44
23
1. Lock nut 2.
3.
4.
Operation with wire cup brush
Optional accessory
CAUTION: Check operation of brush by run-
ning tool with no load, insuring that no one is in
front of or in line with brush.
CAUTION: Do not use brush that is damaged,
or which is out of balance. Use of damaged brush
broken brush wires.
1
1. Wire cup brush
brush onto spindle and tighten with supplied wrench.
NOTICE: Avoid applying too much pressure
which causes over bending of wires when using
brush.
Operation with wire wheel brush
Optional accessory
CAUTION:
Check operation of wire wheel
brush by running tool with no load, insuring that no
one is in front of or in line with the wire wheel brush.
CAUTION: Do not use wire wheel brush that
is damaged, or which is out of balance. Use of
damaged wire wheel brush could increase potential
CAUTION: ALWAYS use guard with wire
inside guard. Wheel can shatter during use and
1
1. Wire wheel brush
brush onto spindle and tighten with the wrenches.
NOTICE: Avoid applying too much pressure
which causes over bending of wires when
using wire wheel brush.
breakage.
18 ENGLISH
WIRELESS ACTIVATION
FUNCTION
For DGA418/DGA468/DGA518 only
What you can do with the wireless
activation function
-
-
activation function
setting is as follows. Refer to each section for detail
procedures.
1. Installing the wireless unit
2.
3. Starting the wireless activation function
Installing the wireless unit
CAUTION:
surface when installing the wireless unit.
NOTICE: Clean the dust and dirt on the tool
before installing the wireless unit. Dust or dirt
wireless unit.
NOTICE: To prevent the malfunction caused by
static, touch a static discharging material, such
as a metal part of the tool, before picking up the
wireless unit.
NOTICE: When installing the wireless unit,
always be sure that the wireless unit is inserted
in the correct direction and the lid is completely
closed.
1.
1
1. Lid
2. Insert the wireless unit to the slot and then close
the lid.
with the recessed portions on the slot.
2
1
3
41. Wireless unit 2.3. Lid 4. Recessed
portion
19 ENGLISH
1
2
3
1. Wireless unit 2.3. Lid
case or a static-free container.
NOTICE: Always use the hooks on the back of
the lid when removing the wireless unit. If the
hooks do not catch the wireless unit, close the lid
Tool registration for the vacuum
cleaner
NOTE:
registration.
NOTE: Finish installing the wireless unit to the tool
before starting the tool registration.
NOTE: During the tool registration, do not pull the
switch trigger or turn on the power switch on the
vacuum cleaner.
NOTE: Refer to the instruction manual of the vacuum
cleaner, too.
-
tion beforehand.
1. Install the batteries to the vacuum cleaner and the
tool.
2.
1
1.
3. Press the wireless activation button on the vac-
uum cleaner for 3 seconds until the wireless activation
-
12
1
2
1. Wireless activation button 2. Wireless activation
lamp
If the vacuum cleaner and the tool are linked success-
for 2 seconds and start blinking in blue.
20 ENGLISH
NOTE:
in green after 20 seconds elapsed. Press the wireless
activation button on the tool while the wireless acti-
vation lamp on the cleaner is blinking. If the wireless
activation lamp does not blink in green, push the wire-
NOTE: When performing two or more tool registra-
-
Starting the wireless activation
function
NOTE: Finish the tool registration for the vacuum
cleaner prior to the wireless activation.
NOTE: Refer to the instruction manual of the vacuum
cleaner, too.
switch operation of the tool.
1. Install the wireless unit to the tool.
2. Connect the hose of the vacuum cleaner with the
tool.
3.
1
1.
4. Push the wireless activation button on the tool
1
2
1. Wireless activation button 2. Wireless activation
lamp
5. Pull the switch trigger of the tool. Check if the
vacuum cleaner runs while the switch trigger is being
pulled.
push the wireless activation button on the tool.
NOTE:
stop blinking in blue when there is no operation for
activation button on the tool again.
NOTE:
a switch operation of the tool.
NOTE:
circumstances.
NOTE: When two or more tools are registered to one
-
an other user is using the wireless activation function.
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