Makita 4323 User manual

Jig Saw
Mode'
4322
4323
MODEL 4322
MODEL 4323
Strokes Overall Net
Length Max. cutting capacities
of stroke Wood Mild steel per minute length weight
207 mm 1.8 kg
18
mm 65 mm 6 mm 3,100
(11/16") (2-9116") (114") 500 ~ 3,1130 (8-118") (4.0 Ibs)
INSTRUCTION MANUAL
DOUBLE
INSU 1 AT ION

GENERAL SAFETY RULES
(For All Tools)
WARNING! Read and understand all instructions. Failure
tofollow
all instructions listed below, may result inelectric
shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS
READ ALL INSTRUCTIONS.
WORK AREA
1. Keepyour work area cleanand well lit. Cluttered benches and dark areas invite
accidents.
2. Donotoperate power tools in explosiveatmospheres, such as in the presence
of flammable liquids, gases, or dust. Power tools create sparks which may
ignite the dust or fumes.
3. Keep bystanders, children, and visitors away while operating a power tool.
Distractions can cause you to loose control.
ELECTRICAL SAFETY
4. Double Insulatedtools are equipped witha polarizedplug(onebladeis wider
than the other.) This plug will fit in a polarized outlet only one way.
If the
plug does not fit fully in the outlet, reverse the plug.
If it still does not fit,
contact a qualified electrician to install a polarized outlet. Do not change
the plug
in any way. Double insulation H eliminates the need for the three
wire grounded power cord and grounded power supply system.
5. Avoid body contact withgrounded surfaces such as pipes, radiators, ranges
and refrigerators. There is an increased risk of electric shock if your body is
grounded.
6. Don't expose power tools to rain or wet conditions. Water entering a power
tool
will increase the risk of electric shock.
7. Do notabuse the cord. Never use the cordtocarry the tools or pullthe plug
from an outlet. Keep cordaway from heat, oil, sharp edges or movingparts.
Replace damaged cords immediately. Damaged cords increase the risk of
electric shock.
8. Whenoperating a powertool outside, use an outdoor extension cord marked
"W-A' or "W." These cords are rated for outdoor use and reduce the risk
of electric shock.
PERSONAL SAFETY
9. Stay alert, watch what youare doing and usecommonsense when operating
a power tool. Do not use tool while tired or under the influence of drugs,
alcohol, or medication.
A momentof inattentionwhile operating powertools
may result in serious personal injury.
IO. Dress properly. Do notwear loose clothing orjewelry. Contain long hair. Keep
your hair, clothing, and glovesaway from movingparts. Loose clothes, jewelry
or long hair can be caught in moving parts.
2

11. Avoid accidental starting. Be sure switch is off before plugging in. Carrying
tools with your finger onthe switch or plugging intools that have the switch
on invites accidents.
12. Remove adjusting keys or switches before turning the tool on. A wrench or
a key that is left attached to a rotating part of the tool may result
in personal
injury.
13. Donotoverreach.Keep properfooting and balanceatalltimes. Proper footing
and balance enables better control of the tool in unexpected situations.
14. Use safety equipment. Always wear eye protection. Dust mask, non-skid
safety shoes, hard hat, or hearing protection must be used for appropriate
conditions.
TOOL USE AND CARE
15. Use clamps or other practical way to secure and support the workpiece to
a stable platform. Holding the work by hand or against your body is unstable
and may lead to
loss of control.
16. Do notforce tool. Usethe correct toolfor your application. The correct tool
will do the job better and safer at the rate for which it is designed.
17. Do not use tool if switch does not turn
it on or off. Any tool that cannot
be controlled with the switch is dangerous and must be repaired.
18. Disconnectthe plugfrom the power source before making any adjustments,
changing accessories, or storing the tool. Such preventive safety measures
reduce the risk of starting the tool accidentally.
19. Store idle tools out of reach of children and other untrained persons.
Tools
are dangerous in the hands of untrained users.
20. Maintain tools with care. Keep cutting tools sharp and clean. Properly
maintained tools, withsharp cutting edges are less likelyto bind and are easier
to control.
21. Check for misalignment or binding of moving parts, breakage of parts, and
any other condition that may affect the tools operation. If damaged, have
the tool serviced before using. Many accidents are caused
by poorly main-
tained tools.
22. Use only accessories that are recommended by the manufacturer for your
model. Accessories that may be suitable for one tool, may become hazardous
when used on another tool.
SERVICE
23.
Tool service must be performed only by qualified repair personnel. Service
or maintenance performed by unqualified personnel could result in a risk of
injury.
24. When servicing a tool,
use only identical replacement parts. Follow instruc-
tions
in the Maintenance section of this manual. Use of unauthorized parts
or failure to follow Maintenance Instructions may create a risk of electric shock
or injury.
3

Specific Safety Rules
1. Avoid cutting nails. Inspectfor and remove all nails from the workpiece be-
2. Do not cut hollow pipe.
3. Do not cut oversize workpiece.
4. Checkfor the proper clearance beneath the workpiece before cutting so that
5. Hold the tool firmly.
6. Make sure the blade is not contacting the workpiece before the switch is
7. Keep hands away from moving parts.
8. When cuttingthrough walls, floors or wherever "live" electrical wires may
be encountered,
DO NOT TOUCH ANY METAL PARTS OF THE TOOL!
Holdthe toolonly bythe insulatedgraspingsurfaces topreventelectric shock
if you cut through a "live" wire.
fore operation.
the blade will not strike the floor, workbench, etc.
turned on.
9. Do not leave the tool running. Operate the tool only when hand-held.
IO. Always switchoff and wait for the blade tocometoa completestop before
11. Do not touch the blade or the workpiece immediately after operation; they
removing the blade from the workpiece.
may be extremely hot and could burn your skin.
4

SYMBOLS
The followings show the symbols used for tool.
v ................................. volts
A ................................. amperes
Hz ................................. herts
h
................................. hours
min
................................. minutes
S ................................. seconds
kg
................................. kilograms
% ................................. alternating current
- direct current
--__
.................................
n, ................................. no load speed
%
................................. alternating or direct current
................................. Class II Construction
A ................................. splash-proof construction
bb ................................. watertight construction
... /min
cb’ ................................. number of blow
................................ revolutions or reciprocation per minute
5

Installing or removingthe saw blade
CAUTION:
Always be sure that the tool is switched off and unplugged before installing or removing
the blade.
*Always clean out all chips or foreign matter adhering to the blade and/or blade holder.
Failuretodo
so maycauseinsufficient tightening of the blade, resulting inaserious injury.
To install the blade, loosen the bolt on the
blade holder withthe hex wrench.
Blade holder
With the blade teeth facing forward, insert
the blade into the blade holder as far as
it
will go. Make sure that the back edge of
the blade fits into the roller. Then tighten
the bolt to secure the blade.
To remove the blade, follow the installation
procedures in revers.
I n
Adjusting roller
Loosen the bolt on the back of the tool
base with the hex wrench. Move the re-
tainer
so that the roller contacts the blade
lightly. The tighten the bolt to secure the
tool baseand the retainer.
NOTE:
Occasionallylubricate the roller.
6

Hexwrench storage
When not in use, the hex wrench can be
conveniently stored as shown in the figure.
Dust cover
CAUTION:
Always wear safety goggles even when operating the tool with the dust cover lowered
Lower the dust cover to prevent chips from
flying. However, when making bevel cuts,
raise
it all the way.
Switch action
CAUTION:
Before plugging in the tool, always check to see that the switch trigger actuates properly
and returns to the "OFF" positionwhen released
To start the tool, simply pull the trigger.
Releasethe trigger to stop. For continuous
operation, pull the trigger and then push in
the lock button.
To stop the tool from the locked position,
pullthe trigger fully, then releaseit.
Lock button
1 Switch trigger
7

Speed adjusting dial
For
4323 only
The tool speed can be infinitely adjusted between 500 and 3,100 strokes per minute by
turningthe adjusting dial. Higher speed is obtained when the dial is turned inthe direction
of number
6; lower speed is obtained when it isturned in the direction of number 1. Refer
to the table below to select the proper speed for the workpiece to be cut. However, the
appropriate speed may differ with the type
of thickness of the workpiece. In general,
higher speeds
will allow you to cut work-
Speedadjusting dial
~~~
Wood
Mildsteel
Stainless steel
pieces faster but the service life of the
bade
will be reduced.
WorkDiece to becut
I Number onadlustins dial
5-6
3-6
3-4
Aluminum I 3-6
Plastics I 1-4
\
L
CAUTION:
The speed adjusting dial can beturnedonly as far as
6 and back to 1. Do not force it past 6
or 1, or the speed adjusting function may not longer work.
Operation
CAUTION:
Always hold the tool base flush with the workpiece. Failure to do
so may cause blade
breakage, resulting inaserious injury.
Turn the tool on and wait until the blade
attains full speed. Then rest the tool base
flat on the workpiece and gently move the
tool forward along the previously marked
cutting line. When cutting curves, advance
the toolvery slowly.
8

Bevel cutting
CAUTION:
*Always be sure that the tool is switched
off and unplugged before tilting the tool base.
Raise the dust cover all the way before making bevel cuts.
With the tool base tilted,
you can make
bevel cuts at any angle between0" and
45"
(leftor right).
/ I
Loosenthe bolt on the back of the tool base
with the hex wrench. Move the tool base
so that the bolt is positioned in the center
of the cross-shapedslot in the tool base.
Tilt the tool base until the desired bevel
angle is obtained. The edge of the motor
housing indicates the bevel angle. Check
the contact between the back edge
of the
blade and the roller, then tighten the bolt to
secure the tool base.
Indicate A
9

Frontflush cuts
Loosen the bolt on the back of the tool
base with the hex wrench, then move the
tool base
all the way back.Then tighten the
boltto secure the tool base.
~
Base
cutouts
Cutouts can be madewitheither of two methods A or B.
A) Boring a starting hole: For internal cut-
outs without
a lead-incut from an edge,
pre-drill
a starting hole 12 mm (1/2”) or
more in diameter. Insert the blade into
this holeto start your cut.
B) Plungcutting:You need not bore astart-
ing hole or make
a lead-in cut if you
carefully do as follows.
1. Tilt the tool up on the front edge of
the base with the blade point posi-
tioned just above the workpiece sur-
face.
2. Apply pressuretothe tool
so that the
front edge of the base
will not move
when you switch
on the tool and
gently lower the back end of the tool
slowly.
3. As the blade pierces the workpiece, slowly lower the baseof the tool down onto the
4. Complete the cut in the normal manner.
workpiece surface.
10

Finishingedges
To trim edges or make dimensional adjust-
ments, run the blade lightly along the cut
edges.
Metalcutting
Always use a suitable coolant (cuttingoil) when cutting metal. Failure to do so will cause
significant blade wear. The undersideof the workpiece can be greased instead of using
a
coolant.
Dust extraction
Clean cutting operations can be performed
by connecting this tool to
a Makita vacuum
cleaner. Insert the hose of the vacuum
cleaner into the hole at the rear of the tool.
Lower the dust cover before operation.
CAUTION
:
Dust extraction cannot be performed when
making bevelcuts.
Ripfence (optionalaccessory)
CAUTION:
Always be sure that the tool is switched off and unplugged before installingor removing
accessories.
1) Straight cuts
When repeatedly cutting widths of
160 mm (6-9/32") or less, use of the rip
fence (guide rule)will assure fast, clean,
straight cuts.

To install, insert the rip fence into the
rectangular hole on the side of the tool
base with the fence guide facing down.
Slidethe rip fence to the desired cutting
width position, then tighten the bolt to
secure it.
Hex wrench
I
2) Circular cuts
When cuttingcircles or arcs of 170 mm(6-11/16”)or less in radius, installthe rip fence
as follows.
Insert the rip fence intothe rectangular hole on the side of the tool basewiththefence
guide facing up. Insert the circular guide pinthrough the either
of the two holes on the
fence guide. Screw the threaded knob onto the pin to secure the pin. Nowslide the rip
fence to the desired cutting radius,and tightenthe boltto secure it in place.Then move
the tool baseall the
way forward.
Threaded knob
I
Anti-splintering device
(optionalaccessory)
For splinter-free cuts, the anti-splintering
device can be used.
To install the anti-
splintering device, move the tool base all
the way forward and insert it between the
twoprotrusions of the tool base.
CAUTION:
The anti-splintering device cannot be used
when making bevelcuts.
I I
Anti-splintering device
12

MAINTENANCE
CAUTION:
Always be sure that the tool is switched off and unplugged before attempting to perform
inspection or maintenance.
To maintain product SAFETY and RELIABILITY,repairs, any other maintenance or adjust-
ment should be performed by Makita Authorized or Factory ServiceCenters, always using
Makita replacement parts.
ACCESSORIES
CAUTION:
These accessories or attachments are recommended for use with your Makita tool specified in this
manual. The use
of any other accessories or attachments might present a risk of injury to persons.
The accessoriesor attachments should be used only inthe proper and intended manner.
Rip fence set (guiderule)
Part No.192732-4
Hose (Innerdia. 1-1/8")
1.5 m (3.3 ftl Part No. 192278-0
3.0m
(6.6 ft) Part No.192279-8
Hex wrench 3
Part No. 783201-2
13

Tang Shank Jig saw blades
Teeth Cutting Pkg.
Feature /Inch length
Q~,,, Part No.
For fast finish work, especially
inplywood 9 3-118'' 5 792529-7
#B-11 For fast finish work 9 3"
5 792463-1
#B-12 For fast finish work 6 3-118'' 5 792464-9
#B-13 For roughing-inwork 8 3-118'' 5 792465-7
#B-l
9 2 5 792729-9
#BR-,
For splinter-free cuts inwood
and plywood
#B-14 Ideal for cutting thin materials 9 2" 5 792466-5
#B-15 Ideal for cutting thin materials 18 3-118 5 792467-3
#B-16 For fast cutting 6 2-314'' 5 792468-1
#B-l6L Ideal for cuttinq thick materials
6 6-118'' 5 792730-4
#B-17 Ideal for scroll cutting 6 2-314
'* 5 792469-9
#B-18 Ideal for scroll cutting 14 1-314
" 5 792470-4
#B-l For tough plastics and 12 2-112
" 5 792471-2
decorative veneer finishing
#B-21 For plastic finish work and
tough plastics
Ideal for stainless steel
#B-22
Also for tough plastics
#B-23 Ideal for stainless steel
Also for touah Dlastics
12 3" 5 792472-0
24 2" 5 792473-8
14 2" 5 792474-6
#B-24 Ideal for stainless steel
Also for touah Dlastics 32 2" 5 792475-4
-.
3" 5 792476-2
For hardwoods, thick mild steel plate
For scroll cutting in hardwoods
and for tough plastics
For tough plastics
Ideal for stainless steel
#B-25 and tough plastics
#B-26 9 2-314" 5 792477-0
#B-27 Idealfor scroll cutting 24 2" 5 792478-8
24 2-1I2
## 5 792428-3
#51
Also for tough plastics
#5a For fast cutting 8 3-118'' 5 792429-1
#59 For fast finish work 8 3-118'' 5 792430-6
14

May-13-'98 US
JIG SAW
Model 4322
Note: The switch and other part configurations
may differ from country to country.
15

MODEL 4322
'y,'o" $2D DESCRIPTION
~
~
1 1 Switch 22 1
2 1 Makita Label 23 1
3 1 Housing
Set [WithItem 2 & 211 24 1
4 1 Dust Cover 25 1
5 1
0 Ring 5 26 1
6 1 Slider Guide 27
1
7 1
0 Ring 5 28
1
8 1 Slider 29
1
9 1 Slider Guide 30 1
10 1
0 Ring 5 31 1
11 1 Poly uretane
sponge Seal
12 1 Hex Socket Head Boll M4x8 32 1
13 1 Blade Clamp 33 1
34
1
14 2 Hex Socket Head Bolt M3x10
36 2
16 1 Retamer Comlete
17
1 Hex Socket Head Boll M4x16 37 2
18 1 Tapping
Screw Flange PT 4x35 38 2
19 1 Name Plate
39 1
20
9 Tapping Screw 4x18 40 1
21 1 Housing Set WthItem 2 & 31 41 1
15
1 0 Ring 5 35 1
Mav-13-'98 US
'iiM $& DESCRIPTION
Holder
Base
Collar
Sleeve 4
Gear Complete
Balance Plate
Thrust Plate
Bearing Case Complete
Ball Bearing 608DDW
Fan 52
ARMATURE ASSEMBLY
lWith
Item 29 30 & 321
Ball Bearing 607LLB
Ring 19
Field
Carbon
Brush
Brush Holder
Tapping
Screw 4x18
Strain
Relief
Cord
Cord Guard
Safety Wire
16

Mav-28-'98 US
JIG SAW
Model 4323
Note: The switch and other part configurations
may differ from country to country.
17

MODEL 4323 May-28-'98 US
IFOM $fD DESCRIPTION
';\M ED DESCRIPTION
MACHINE
~
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
9
1
1
-
Switch
Makita Label
Housing
Set IWith Item 2 & 21)
DUSt cover
0 Ring 5
Slider Guide
0 Ring 5
Slider
Slider
Guide
0 Ring 5
Poly uretane sponge Seal
Hex Socket Head Bolt M4xB
Blade Clamp
Hex Socket Head Bolt M3x10
0 Ring 5
Retainer Complete
Hex Socket Head Bolt M4x16
Tapping
Screw Flange PT 4x35
Name
Plate
Tapping Screw 4x18
Housing Set IWith
Item 2 5 31
Holder
MACHINE
~
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
1
1
1
-
Base
Collar Sleeve 4
Gear Complete
Balance Plate
Thrust Plate
Bearing Case Complete
Ball Bearing 608DDW
Fan 52
ARMATURE ASSEMBLY
IWith Item 29.
30 & 321
Ball Beating 607LLB
Ring 19
Field
Safety wore
P," 3
Controller
Carbon Brush
Brush
Holder
Tapping Screw 4x1 8
Strain Relief
Cord
Cord Guard
Note The switch and other
part specifications may differ from country to country.
18

MAKnA LIMITED ONE YEAR WARRANTY
Warranty Policy
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to
be free
of defects from workmanship and materials for the period of ONE YEAR from the date of
original purchase. Should any trouble develop duringthis one-year period, return the COMPLETE
tool, freight prepaid, to one of Makita’s Factory or Authorized Service Centers. If inspection shows
the trouble is caused by defective workmanship or material, Makita will repair (or at our option,
replace) without charge.
ThisWarranty doesnot apply where:
repairs have been made or attempted by others:
repairs are required because of normal wear and tear :
Thetool has been abused, misused or improperly maintained;
a alterations have been made to the tool.
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR
CON-
SEQUENTIAL DAMAGES FROM THE SALE OR USE OFTHE PRODUCT. THIS DISCLAIMER
APPLIES BOTH DURING AND AFTER THE TERM OFTHISWARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED
WARRANTIES OF “MERCHANTABILITY” AND “FITNESS FOR A SPECIFIC PURPOSE,
AFTER THEONE-YEAR TERM OFTHISWARRANTY.
This Warranty gives you specific legal rights, and you may also have other rights which vary from
state to state. Some states do not allow the exclusion or Limitation
of incidental or consequential
damages,
so the above limitation or exclusion may not apply to you. Some states do not allow
limitation on how long an implied warranty lasts,
so the above limitation may not apply to you.
Makita Corporation
3-11-8, Sumiyoshi-cho,
Anjo, Aichi 446-8502
Japan
PRINTED IN JAPAN
1998
- 5N
884187 - 066