Makita LS800D Manual

TECHNICAL INFORMATION
For Models
Description
Product
CONCEPTION AND MAIN APPLICATIONS
Specifications
Optional accessories
LS800D
210mm (8-1/4") Cordless Miter Saw
LS800D is the 18V Cordless version of Model LS0810
(210mm Miter saw) developed for works at the site far from A/C supplies.
This model is equipped with Electric Brake for quick stop.
Vertical vise 1
Lock-off button(spare) 2
Dust bag 1
Chip saw blade 216 (40T) 1
Holder metal fittings 2
Battery Cover 1
Box wrench 10 1
Sub Plate Set 1
Set square(triangle) 1
Holder assembly
Horizontal vise
Set plate
Holder fitting set (for long stock)
Chip saw blade(various types)
Battery 1822(Ni-Cd,18V,2.0Ah)
Battery 1833(Ni-MH,18V,2.0Ah)
Fast charger DC1801
Motor
Battery
No load speed
Blade diameter
Arbor diameter
Net weight
DC 18V magnet motor
Battery 1822(Ni-Cd,18V,2.0Ah) for LS800DWA
2000 rpm.
210mm(8-1/4")-216mm(8-1/2")
30mm(1-3/16")
Europe
Other Countries 25.4mm(1")
9.3Kg(20.5lbs) including the weight of battery
528mm (20-3/4")
486mm (19-1/8")
430mm (17")
Battery 1833(Ni-MH,18V,2.2Ah) for LS800DWB
Charger used for this Model DC1801
Standard equipment
Electronc
features
for fixed cutting speed
for soft start No
No
Bevel Angle
Miter Angle left 45°- 0°
left 52°- right 52°
Cutting
Capacity
Bevel Angle Miter Angle
left 45°
0°0°
left and right 45°
0°
left and right 45°
61mm(2-3/8") x 122mm(4-13/16")
61mm(2-3/8") x 85mm(3-3/8")
45mm(1-3/4") x 122mm(4-13/16")
45mm(1-3/4") x 85mm(3-3/8")

(1)GREASE APPLICATION
Repair
Apply Makita grease on the following rotating/sliding surfaces before assembling.
Up/Down shaking fulcrum of Blade case, Arm, Rod 16-100
Arm rotation part: Arm, Sub arm,
L/R rotating support and sliding parts of Turn base: Turn base,
Boss in the center of base, Slide plate,
Rotating and Open/Close parts of Safety cover: Center plate,Spiral spring 26,Tip of Link plate
(2)ASSEMBLY/DISASSEMBLY OF BLADE CASE( Motor part in the body)
[Disassembly]
Remove Blade , Safety cover, and Dust nozzle before disassembling.
1) Bring the cutting unit (motor section) to the blocking point (top position), and then push Stopper pin in.
2) Remove Hex. socket head bolt M6 fixing Link plate , and loosen Hex. Nut M6x10 fixing Rod 16-100.
3) Gripping Blade case (Motor sectiont in the body) with hand, pull Stopper pin and raise the body slowly. Where Torsion
spring 28 does not work, pull Rod 16-100 and take off Blade case from Arm.
[Assembly]
Reverse procedure of disassembly.
Blade Case
Stopper pin
Hex socket hed bolt M6
Rod 16-100
Part of Arm
Torsoin spring
Hex Nut M6 x 10

(3)ASSEMBLY OF SAFETY COVER
1) Insert Spiral spring 26 into the oval hole in Safety cover , making spring's tip meet the hole.
2) Making Center washer meet four bosses in Safety cover , and attach it. (See Fig.1)
3) By putting the tip of Spiral spring 26 into Center cover hole, attach Center cover as shown in Fig. 2.
4) Attach Center plate, making it meet four bosses in Safety cover, and tighten it with Pan head screw M5.
Oval hole in Safety cover Spiral spring 26
Flat washer 5
Pan head screw M5
Spiral spring 26 Center cover hole
Center washer
Center plate
Center cover
Fig. 1 Fig. 2
(5) Fastrening of Hex bolt M8 on teh Turn Base
Hex Lock Nut M8 has to be so fastened that the turn base can move smoothly without trembling.
Hex. lock nut M8 Turn base
Base
Lock lever
Hex. lock nut M8 Turn base
Base
Lock lever
Safety Cover

(6)ASSEMBLY OF POSITIVE LOCK UNIT ON TURN BASE
When Lock pin is located in the groove on the turn base, lock pin has to be so installed that
it stand out from the support plate by 2mm - 3mm.
(7)ASSEMBLY OF ARM
1) Adjust torque of Hex. lock nut M10-17 so that Arm may slide smoothly without trembling.
2) Attach Lever 100 that fixes Arm so that it is placed in the position as in the figure when Arm is fixed.
(8)ADJUSTMENT OF THE STRENGTH OF TORSION SPRING 28
Adjust the strength of Torsion spring 28 by tightening/loosening Hex. socket head bolt M6x10
so that the cutting head may return to the top dead center smoothly from any position.
Support plate
To be adjusted with this screw
Lock pin
Pin
Lever 100
Hex. socket head bolt M6x10 Torsion spring 28
Lock lever
approx.45°
2mm - 3mm
Hex Nut M6 x 10
Arm

Switch
White Red
Insulated
connector
Black Black
31
2
Black
Terminal(+)
Terminal(-)
Brush holer
BH
Battery holder
BH
Circuit diagram
Lead wire has to be nonnectee as below.
Interchangeability
The following spare parts have an interchangeability with the existing models.
Section Spare parts The existing model No.
Gears Spindle LS0711
Lever 100 LS1012, LS1013
Arm Hex Nut M10 - 7 LS0711,
Hex Lock Nut M10-17 LS1212
Turn base Hex Lock Nut M8 - 13 LS1040, LS0711
Spiral spring 26 LS0810, LS0711
Safety Covre Screw M5 LS1012, LS1013, LS1212, LS0711
LS1030
Center Washer LS07011
Cap 20, Adjust Screw M6x10, Switch buton LS1012, LS1212, LS0711
Dust nozzle, O Ring 35, O Ring 5, LS1012, LS1013, LS0711
Other Section Stopper Pin, Knob, Grip 32 LS1030
Lock Off Lever LS0711
Pin 5 LS0711, LS1030