M&C SP Series User manual
Gas Sample Probe Series SP
®
SP2200-H/Z
Instruction Manual
Version 1.00.00
2 SP2200-H/Z | 1.00.00 www.mc-techgroup.com
Contents
1General information .................................................................................................................... 4
2Declaration of conformity........................................................................................................... 4
3Safety instructions ...................................................................................................................... 5
4Warranty....................................................................................................................................... 5
5Used terms and signal indications ............................................................................................ 6
6Introduction ................................................................................................................................. 8
6.1Serial numbers........................................................................................................................ 8
6.2Power supply .......................................................................................................................... 8
7Technical Data ............................................................................................................................. 9
8Dimensions ................................................................................................................................ 10
9Applications............................................................................................................................... 11
10Description ............................................................................................................................. 11
10.1Probe Structure ................................................................................................................. 12
11Receipt of goods and storage............................................................................................... 14
12Preparation and Installation.................................................................................................. 14
13Mounting ................................................................................................................................. 15
13.1Pneumatic connections ..................................................................................................... 15
13.2New filter housing lid from Serial Nos. 10283.................................................................... 17
14Electrical connections ........................................................................................................... 18
14.1Standard Version with Internal Capillary Tube Thermostat ............................................... 19
14.2Version with External Temperature Control....................................................................... 20
15Starting up .............................................................................................................................. 20
15.1Calibration gas feed and blow-back .................................................................................. 21
16Maintenance ........................................................................................................................... 22
17decommissioning................................................................................................................... 23
18Spare parts list ....................................................................................................................... 23
19Appendix................................................................................................................................. 24
List of illustrations
Figure 1SP2200-H/Z front view with terminal box .........................................................................10
Figure 2SP2200-H/Z side view......................................................................................................10
Figure 3Sample gas connections SP2200-H/Z .............................................................................16
Figure 4New filter housing lid ex serial number 10283..................................................................17
Figure 5Removing the filter housing lid .........................................................................................18
Figure 6Electrical connections at the capillary tube thermostat ....................................................19
Figure 7Electrical connections at the electronic controller 70304G...............................................20
Figure 8Electrical connections for SP2200-H/Z with thermostate controller .................................25
Figure 9Electrical connections for SP2200-H/Z with electronic controller 70304G .......................26
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Dear customer,
Thank you for buying our product. In this instruction manual you will find all necessary information about
this M&C product. The information in the instruction manual is fast and easy to find, so you can start
using your M&C product right after you have read the manual.
If you have any question regarding the product or the application, please don’t hesitate to contact M&C
or your M&C authorized distributor. You will find all the addresses in the appendix of this manual.
For additional information about our products and our company, please go to M&C’s website www.mc-
techgroup.com. There you will find the data sheets and manuals of all our products in German and
English.
This Operating Manual does not claim completeness and may be subject
to technical modifications.
© 12/2021 M&C TechGroup Germany GmbH. Reproduction of this doc-
ument or its content is not allowed without permission from M&C.
SP
®
is a registered trade mark.
Version: 1.00.00
4 SP2200-H/Z | 1.00.00 www.mc-techgroup.com
Head Office
M&C TechGroup Germany GmbH Rehhecke 79 40885 Ratingen Germany
Phone: 02102 / 935 - 0
Fax: 02102 / 935 - 111
www.mc-techgroup.com
1 GENERAL INFORMATION
The product described in this manual has been built and tested in our production facility.
All M&C products are packed to be shipped safely. To ensure the safe operation and to maintain the
safe condition, all instructions and regulations stated in this manual need to be followed. This manual
includes all information regarding proper transportation, storage, installation, operation and mainte-
nance of this product by qualified personnel.
Follow all instructions and warnings closely.
Read this manual carefully before commissioning and operating the device. If you have any questions
regarding the product or the application, please don’t hesitate to contact M&C or your M&C authorized
distributor.
2 DECLARATION OF CONFORMITY
CE - Certification
The product described in this operating manual complies with the following EU directives:
EMC-Instruction
The requirements of the EU directive 2014/30/EU “Electromagnetic compatibility“ are met.
Low Voltage Directive
The requirement of the EU directive 2014/35/EU “Low Voltage Directive“ are met.
The compliance with this EU directive has been examined according to DIN EN 61010.
RoHS Directive
The requirements of the RoHS2 (‘Restriction of Hazardous Substances 2’) directive 2011/65/EU and its
annexes are met.
Declaration of conformity
The EU Declaration of conformity can be downloaded from the M&C homepage or directly requested
from M&C.
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3 SAFETY INSTRUCTIONS
Follow these basic safety procedures when mounting, starting up or operating this equipment:
Read this instruction manual before starting up and use of the equipment. The information and warn-
ings given in this instruction manual must be heeded.
Any work on electrical equipment is only to be carried out by trained specialists as per the regulations
currently in force.
The installation and commissioning of the device must conform to the requirements of VDE 0100 (IEC
364) ‘Regulations on the Installation of Power Circuits with Nominal Voltages below 1000 V’ and must
be in compliance with all relevant regulations and standards.
Check the details on the type plate to ensure that the equipment is connected to the correct mains
voltage.
Protection against touching dangerously high electrical voltages:
Before opening the equipment, it must be switched off and hold no voltages. This also applies to any
external control circuits that are connected.
The device is only to be used within the permitted range of temperatures and pressures.
Check that the location is weather-protected. It should not be subject to either direct rain or moisture.
Do not use the gas sample probe SP2200-H/Z in hazardous areas.
Installation, maintenance, inspections and any repairs of the devices must be carried out only by quali-
fied skilled personnel in compliance with the current regulations.
4 WARRANTY
In case of a device failure, please contact immediately M&C or your M&C authorized distributor.
We have a warranty period of 12 months from the delivery date. The warranty covers only appropriately
used products and does not cover the consumable parts. Please find the complete warranty conditions
in our terms and conditions.
The warranty includes a free-of-charge repair in our production facility or the free replacement of the
device. If you return a device to M&C, please be sure that it is properly packaged and shipped with
protective packaging. The repaired or replaced device will be shipped free of delivery charges to the
point of use.
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5 USED TERMS AND SIGNAL INDICATIONS
DANGER!
This means that death, severe physical injuries and/or important ma-
terial damages will occur in case the respective safety measures
are not fulfilled.
WARNING!
This means that death, severe physical injuries and/or important ma-
terial damages may occur in case the respective safety measures
are not fulfilled.
CAUTION!
This means that minor physical injuries may occur in case the re-
spective safety measures are not fulfilled.
CAUTION!
Without the warning triangle means that a material damage may oc-
cur in case the respective safety measures are not met.
ATTENTION
This means that an unintentional situation or an unintentional status
may occur in case the respective note is not respected.
NOTE!
These are important information about the product or parts of the
operating manual which require user’s attention.
QUALIFIED PERSONNEL
These are persons with necessary qualification who are familiar with
installation, use and maintenance of the product.
High voltages!
Protect yourself and others against damages which might be caused
by high voltages.
Corrosive!
These substances destroy living tissue and equipment upon contact.
Do not breathe vapors; avoid contact with skin and eyes.
Hot surface!
Contact may cause burn! Do not touch!
Wear protective gloves!
Working with chemicals, sharp objects or extremely high tempera-
tures requires wearing protective gloves.
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Wear safety glasses!
Protect your eyes while working with chemicals or sharp objects.
Wear safety glasses to avoid getting something in your eyes.
Wear protective clothes!
Working with chemicals, sharp objects or extremely high tempera-
tures requires wearing protective clothes.
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6 INTRODUCTION
With continuous gas sampling for analytical measurements, fine dust filtration is carried out directly at
the sampling point using M&C sampling probes. This means that part of the necessary maintenance of
a system is concentrated at one point. This filter technology has the great advantage that dust mixtures
of fine and coarse dusts are optimally retained, combined with minimum maintenance.
An optimal adaptation of the sampling probe to the process conditions or the measuring tasks is the
basic condition for a perfect function of an entire measuring system. In principle, the quantity of gas
extracted should be kept to a necessary minimum, which is possible by means of downstream optimized
gas conditioning with M&C components. This is the only way to guarantee a minimum of maintenance
work and a maximum of availability.
6.1 SERIAL NUMBERS
The type plates with the serial number are located on the side of the electrical terminal box.
NOTE!
Always provide the serial number of the device when ordering spare parts or
in case of queries.
6.2 POWER SUPPLY
Depending on the version, the probe is operated with 115 or 230 Volt alternating voltage. Exact speci-
fications can be found on the nameplates.
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7 TECHNICAL DATA
Gas Sample Probe Series SP
®
SP2200-H/Z
Part-No 20S2017
Operating temperature Max. 180 °C [356 °F]
Calibration gas valve /C Check valve, cracking pressure: >0.7 bar g
Isolation valve /I Bellow valve with pneum. actuator, control pressure:
3 to 10 bar g connection: 1/8"NPT i
Blow back valves /BB
/BB-F
High flow rate check valve, cracking pressure:
> 0.7 bar g, recommended: 3-6 bar g
We recommend short pressure pushes to avoid de-
creasing of temperature in blow back area. Connection:
tube connector 12 mm OD
Protective cover Yes
Degree of protection terminal box IP54 EN 60529
Filter housing material Stainless steel 316Ti / 316L*
Sealing materials FKM*
Probe flange sealing material Novapress
Insitu probe tube/prefilter Optional
Sample pressure max. 0.4 to 6 bar* abs.
Ambient temperature -20 up to 60 °C [-4 up to 140 °F]
Filter chamber volume 120 cm3
Filter element porosity 2 µm / filter type F-2DGF150
Thermostat, temperature adjustment 0 up to 180 °C* [32 up to 356 °F]*
Ready for operation
A
fter 40 minutes
Low temperature alarm contact* Contact rating: 250 V, 3 A~, 0.25 A= alarm point: ∆T
30 °C
Sample gas outlet connection 1x 1/4“ NPTi*
Test gas connection Tube ø 6 mm
Power supply 230 V 50/60 Hz, 800 W optional 115 V 60 Hz, 800 W
(fuse 10 A)
Electrical connections clamps max. 4 mm2, 2 x PG 13.5 cable glands
Electrical equipment standard EN 61010, EN 60519-1
Mounting flange DN 65 PN 6, Form B
Mounting flange material SS 316Ti
Dimensions ((W x H x D) Approx. 340 (including terminal box) x 260 x 345 mm
[
A
pprox. 13.4“ (including terminal box) x 10.2 “ x 13.6“]
Weight 19.2 kg* [42.3 lbs]*
*= Standard
Differential pressure and T90-time at different flow rates:
P and T90 at flow rate of 100 200 500 1000 1500 Nl/h
P with new filter element
S-2K 150 or F-0,1GF150:
0.007 0.011 0.020 0.035 0.04 bar
T90-time without sample tube/pre filter: 6.0 3.5 1.0 <0.5 <0.5 sec.
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8 DIMENSIONS
Figure 1 SP2200-H/Z front view with terminal box
Figure 2 SP2200-H/Z side view
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9 APPLICATIONS
The probe type SP2200-H/Z is used for continuous gas sampling in processes with a high dust load
(e.g. cement plants), high temperature and/or high gas humidity.
Blow-back is standard (BB and BB-F) with large cross-sections in the check valves and connecting
tubes. A circular flow with a cone at the outlet to the process is used to blow-back (BB) the filter cham-
ber. The standard filter is a 2-layer wire mesh filter, which offers optimum backflush capability. Sampling
from processes up to a maximum of 1900 °C are possible with this probe.
10 DESCRIPTION
The sample probes are designed for easy installation, reliable and flexible operation and trouble-free
maintenance.
Filter elements can be changed without the need for tools and without disconnecting the sample line,
the filter chamber can be cleaned easily, the probe tube can be cleaned without removing the probe:
these are just a few of the many advantages offered by this probe.
The filter element, which has a large surface, is located in a stainless steel filter housing.
The following filter elements are available:
Filte
r
element type F-2DGF150 (standard) 2 micron Stainless steel 316, 2-laye
r
Filter element type S-2K-150* 2 micron Ceramic
Filter element type S-3G-150 3 micron Glass
Filter element type S-3SS-150 3 micron Stainless steel 316
Filter element type S-0,1GF-150 0.1 micron Glass fibre
The following sealing materials are used:
FKM (Viton®)*Standard Max. 180 °C
The following types of filter heating and adjustment are possible:
Electrically heated and adjustment with internal capillary tube thermostat*Type /H*
Electrically heated and adjustment with external electronic controlle
r
Type /PT100
Electrically heated and adjustment with external electronic controlle
r
Type /Fe-CuNi
*Standard
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10.1 PROBE STRUCTURE
The filter holder with the heating jacket on all sides forms a unit with the standard mounting flange DN 65
PN 6 and the side-mounted electrical terminal box.
The heat-insulated cover hood is placed on the stainless steel angle plate mounted on the mounting
flange and fastened with 2 draw latches. The cover ensures uniform heat distribution over the probe
radiator and at the same time serves as weather protection and protection against accidental contact.
At the opening in the bottom side of the angle plate, which is closed with a silicone cap, there is the
mounting clamp for fixing heated M&C sample lines with outside diameters of 40 mm to max. 50 mm.
The mounting clamp is mounted on a sliding mounting bracket, which allows it to be adapted to different
sample line diameters.
The sample gas outlet connection of the standard probe has a 1/4" NPT female thread. To connect the
sample line gas-thight, a correspondingly dimensioned and temperature-resistant threaded fitting needs
to be screwed into the sample gas outlet connection. This fitting is available from M&C on request.
The sample gas outlet connection is enclosed with special heat-conducting jaws after the threaded
fitting and sample line have been installed in order to avoid temperature undershoots in the critical
connection areas. The size of the thermal conduction jaws allows the use of connection fittings up to
max. 10 mm tube outside diameter.
In the standard version, the temperature is controlled by the capillary tube thermostat installed in the
terminal box, which has a control range of 0 to 180 °C. The set point can be adjusted up to max. 180 °C.
The thermostat is equipped with an over-temperature limiter which automatically switches off the heat-
ing when the set temperature is exceeded by 30 °C. The thermostat is switched on again by pressing
the green RESET button located under the opening in the thermostat mounting plate and marked
RESET.
For temperature monitoring, the thermostat has an under-temperature alarm which activates a contact
when the setpoint temperature falls below 30 °C. This status alarm is available on the terminal block as
a potential-free changeover contact.
If the control is to be carried out with an external electronic controller, either a PT100 resistance ther-
mometer (installation of max. 2 pcs. possible) or a Fe-CuNi thermocouple is provided as temperature
sensor.
Non-return valves are integrated in the gas sampling probe for test gas feed and blow-back. In order to
prevent a test gas loss due to a backflow of the test gas into the process during the test gas feed, a
pneumatic shut-off valve is provided in the sample gas outlet of the gas sample probe.
The pneumatic shut-off valve must also be used to prevent a pressure surge to the analyzer during
backflushing.
The gas sample probe SP2200-H/Z is designed for blow-back via the filter chamber (circular) and via
the filterelement (see Figure 5). The output to the process is conical. In this version, the probe is partic-
ularly suitable for use in cement plants or other applications with a high dust content in the process gas.
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Depending on the process gas temperature and composition, probe tubes made of different
materials are used with ¾" connections:
Material Type Process temperature Max. length
Tube (nipple) OD.
Stainless steel 316Ti SS up to max. 600 °C 2.5 m 25 (37) mm ø
Titan Ti up to max. 400 °C 2.5 m *25 (37) mm ø
Hastelloy Ha up to max. 900 °C 2.5 m *25 (37) mm ø
Incoloy 956 In up to max. 1200 °C 2.0 m *25 (37) mm ø
Kanthal Ka up to max. 1300 °C 2.5 m *25 (37) mm ø
A
lu. oxide AO up to max. 1800 °C 1.5 m *25 (55) mm ø
PVDF PV up to max. 90 °C 1.5 m *25 (37) mm ø
PTFE Tup to max. 160 °C 0.5 m 33 mm ø
1m standard *
When the process gas has a high dust load, we strongly recommend the use of a pre-filter to increase
the service life. Depending on the required response speed, the pre-filter is supplied with or without a
volume displacer. These pre-filters can be screwed directly into the probe flange or via extension tubes
with integrated volume displacer.
We recommend the following prefilters with ¾" connection:
Dust loading Prefilter Type Process Temperature Prefilter OD
< 2 g/m³ no filter, only probe tube see above
2-10 g/m³ /V20, /V20-0 up to max. 600 °C ø 46 mm
/V20-3, /V20-4 up to max. 600 °C ø 31 mm
/V20/HC, /V20-0/HC up to max. 900 °C ø 46 mm
/V20-5 up to max. 500 °C ø 50 mm
with deflector for high flow
speed
60 mm ø
> 10 g/m³ /V20-1, /V20-2 up to max. 600 °C ø 60 mm
/V20-1/HC, /V20-2/HC up to max. 900 °C ø 60 mm
/V20-T up to max. 200 °C ø 65 mm
/V20-6 up to max. 500 °C ø 60 mm
with deflector for high flow
speed
65 mm ø
/V20-7 up to max. 600 °C ø 45 mm
/V12-1
A
up to max. 600 °C ø 40 mm
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11 RECEIPT OF GOODS AND STORAGE
The gas sample probe and any special accessories should be removed carefully from the packaging
and checked immediately for completeness against the delivery note.
Check the goods for any damage incurred during transport and if necessary inform your transport
insurer of any damage.
The gas sample probe is normally delivered in two packaging units:
1. The gas sample probe with the screws, nuts and flange seal required for mounting.
2. Sample tube or prefilter, if applicable with extension tube.
NOTE!
The equipment should be stored in a protected, frost-free room!
12 PREPARATION AND INSTALLATION
Select the optimum sampling site according to the generally applicable guidelines or consult the re-
sponsible authorities.
Place the sampling point in such a way that there is sufficient space for installation and removal of the
probe and also consider the insertion length of the sampling tube or prefilter.
Ensure that the probe is easily accessible so that the maintenance work required later can be carried
out without problems.
If possible, design the on-site connection piece so that the temperature of the connection piece is al-
ways above the acid dew point in order to avoid corrosion and clogging problems.
If the ambient temperature in the connection piece area is > 80 °C due to radiant heat, a heat radiation
reflection plate must be installed on site to protect the probe.
The mounting flange connection of the connection piece should be DN65 PN6.
.
The probe to be mounted must be adapted to the existing operating conditions.
The existing operational parameters are to be checked accordingly prior to commencing mount-
ing work:
Under / over pressure situation mbar bar
Process temperature °C
Min.
°C
Max.
Dust loading g/m³
Dust composition - grain size µm
Gas composition corrosive toxic explosive
Which parameters should be measured,
e.g. O2, CO, SO2, NOX, ...,
Vol.% mg/Nm³ ppm
Required amount of gas l/h
Min.
l/h
Max.
Necessary T90-time sec.
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13 MOUNTING
M&C SP2200-H/Z probes are designed for stationary use and if properly selected and mounted a long
service life and minimum maintenance are guaranteed.
Remove the probe's protection cover after opening the two draw latches.
Turn the T-handle at the front end of the filter receptacle one time to the left until the retaining
bolt can also be turned sideways to the left.
Remove the filter receptacle from the probe and check whether the filter element is screwed on
tightly.
Then insert the filter receptacle again, turn the retaining bolt in its original position and tighten
the T-handle.
Remove the heat-conducting jaws at the sample gas outlet after loosening the knurled-head
screw.
In order to connect the sample line, screw in a suitably sized threaded connector with a ¼" NPT
connecting thread using PTFE sealing tape.
NOTE!
Make sure that the connection is leakproof!
Screw the supplied sample tube or pre-filter directly or with an extension tube into the 3/4"
female thread in the flange of the probe with the 3/4" flat gasket and tighten.
First attach the flange seal to the connection piece. Then insert the process-internal probe sec-
tion of the complete probe unit into the connection piece. Use the screws and nuts supplied to
connect them.
NOTE!
A preferred mounting position is to mount the probe with the sample gas
outlet pointing downwards. However, this is not absolutely necessary for
proper function. It is also advantageous if the probe is installed with a
slight downward inclination (approx. 10°).
13.1 PNEUMATIC CONNECTIONS
Remove the upper part of the sample line fastening clamp and insert the sample line through
the silicone cap in the bottom part of the elbow plate into the tube fitting and connect.
M&C's optional temperature resistant stainless steel fittings have a double cutting ring system
for secure sealing. Tighten the nuts of these tube fittings finger tight and then tighten them
exactly 1 1/4 turns with a flat wrench.
If a PTFE hose is used as the sample line, a support sleeve must be inserted into the end of
the hose to prevent the hose from compressing and to avoid leaks.
Unscrew the upper part of the fastening clamp.
For larger sample line diameters, it may be necessary to shift the small mounting angle of the
fastening clamp for central installation of the sample line. To do this, loosen the two retaining
screws, move the mounting angle and tighten it again.
Now place the heat conducting jaws laterally around the sample gas connection in the groove
guide and secure with the knurled nut.
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The pneumatic shut-off valve has a 1/8" NPT i connection thread. Here screw in a screw con-
nection corresponding to the dimensions of the compressed air line and connect the com-
pressed air line.
Connect the test gas and the backflushing air below the mounting angle to the tube socket
DN 4/6 or DN 10/12 using a suitable tube connector.
Now replace the cover and fasten it with the draw latches.
Figure 3 Sample gas connections SP2200-H/Z
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13.2 NEW FILTER HOUSING LID FROM SERIAL NOS. 10283
The sample probe series SP2000 will be delivered, starting with the serial number 10283, with a new
filter housing lid lock, to make filter replacement easier.
The modification consists of a T-handle „A“, which allows to fasten the filter housing lid by turning the
handle clockwise and lifting up the lid by turning it anti-clockwise.
After swiveling the clamp „B“ to the left hand side, the filter housing lid can be removed.
Figure 4 New filter housing lid ex serial number 10283
The following steps are recommended removing the filter housing lid:
Turn T-handle "A" approx. 1 turn to the left so that the cover is lifted;
Set handle "C" to position "E";
Swivel the clamp "B" to the left in direction "G";
Pull out the filter housing lid with the T-handle "A";
Replace the filter element and any associated seals;
Push the filter housing lid back into the filter chamber;
Swivel the clamp "B" to the right and move the eyebolt "D" to position "E" using the handle "C"
so that the clamp engages in the eyebolt "D" and the threaded bolt "H". If necessary, push the
filter housing lid with the T-handle "A" slightly in or out;
Then turn handle "C" to position "F" and hand-tighten T-handle "A" by turning it clockwise.
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The following pictures show the above mentioned steps.
Figure 5 Removing the filter housing lid
14 ELECTRICAL CONNECTIONS
WARNING!
Incorrect mains voltage can destroy the device. When connecting,
make sure that the mains voltage is correct as indicated on the
nameplate!
WARNING!
Always use the low temperature alarm contact to stop the flow of gas
through the probe in the event of an alarm, protecting the down-
stream components.
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NOTE!
Attention must be paid to the requirements of IEC 364 (DIN VDE
0100) when setting high-power electrical units with nominal voltages
of up to 1000 V, together with the associated standards and stipula-
tions.
In any case we recommend the use of temperature resistant cable!
A main switch and matching fuse must be provided externally!
The main circuit must be equipped with a fuse corresponding to the
nominal current (over current protection); for electrical details see
technical data.
14.1 STANDARD VERSION WITH INTERNAL CAPILLARY TUBE THERMOSTAT
Remove the lid of the terminal box. The electrical connection layout is located in the lid.
Insert the mains cable (min. 3 x 1.5 mm²) through the threaded cable gland and connect to the
appropriate terminals.
Insert the signal cable through the threaded cable gland and connect to the appropriate termi-
nals.
Screw lid back on.
Figure 6 Electrical connections at the capillary tube thermostat
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14.2 VERSION WITH EXTERNAL TEMPERATURE CONTROL
Remove the lid of the terminal box. The electrical connection layout is located in the lid.
Insert the mains cable coming from the external temperature controller (min. 3 x 1.5 mm²)
through the threaded cable gland and connect to the appropriate terminals.
Insert the temperature sensor cable through the threaded cable gland and connect to the ap-
propriate terminals.
Screw lid back on.
Figure 7 Electrical connections at the electronic controller 70304G
15 STARTING UP
Before starting up check whether the mains power supply voltage corresponds with the infor-
mation stated on the sample probe's nameplate.
Check the set point adjustment on the built-in thermostat or on the external controller.
Switch on the mains voltage. The total heating time is approx. 2 hours. After approx. 1 h, the
probe has already heated up to such an extent that the temperature has exceeded the under-
temperature alarm value (30 °C below the set point).
After the minimum heating time of 2 hours, the sample gas can be extracted via the probe.
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