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Contents
Title page............................................................................................................. 1
Table of Contents ............................................................................................... 2
1. Introduction................................................................................................ 4
2. Description ................................................................................................. 4
2.1 Standard machine version..................................................................................................... 13
2.1.1 Lid and working group........................................................................................................... 13
2.1.2 Oil skimmer ........................................................................................................................... 13
2.1.3 Basket and its drive............................................................................................................... 13
2.1.4 Washing system.................................................................................................................... 14
2.1.5 Electrical system ................................................................................................................... 14
3. Technical data of the machine..................................................................16
4. Putting into operation................................................................................19
4.1 Installation ............................................................................................................................. 19
4.1.1 Handling the machine............................................................................................................ 19
4.1.2 Requirements for place of installation................................................................................... 19
4.2 Putting into operation ............................................................................................................ 19
4.3 Definitions of used symbols................................................................................................... 20
4.3.1 Symbols used in the User Manual ........................................................................................ 20
4.3.2 Symbols placed on the machine ........................................................................................... 21
5. Operation....................................................................................................23
5.1 Description of the parts washers machine control ................................................................ 26
5.1.1 Description of control and signal parts on the case of the electrical switchboard ............... 26
5.1.2 Description of control and signalling parts on the control panel ........................................... 26
5.2 Handling the lid and placing parts to be cleaned .................................................................. 27
5.2.1 Insertion (taking out) of parts to be cleaned ......................................................................... 27
5.3 Heating the washing liquid .................................................................................................... 28
5.3.1 Time-controlled heating of washing liquid............................................................................. 28
5.4 Washing cycle ....................................................................................................................... 28
5.5 Washing interruption ............................................................................................................. 28
5.6 Oil removal from the wash liquid........................................................................................... 28
5.7 Draining the machine ............................................................................................................ 29
5.7.1 Cleaning the oil skimmer....................................................................................................... 29
5.8 Filling the machine with new washing liquid.......................................................................... 29
6. Adjustment and maintenance ...................................................................31
6.1 Maintenance performed by the machine operator ................................................................ 32
6.2 Maintenance performed by personnel acquainted with mech. parts of the machine............ 32
6.2.1 Adjustment ............................................................................................................................ 32
6.2.2 Maintenance.......................................................................................................................... 32
6.3 Adjustments performed by personnel familiar with the functional and program layout ........ 33
6.3.1 Description of UZJ3-P control unit ........................................................................................ 33
6.3.2 Procedure for changes in parameter settings....................................................................... 36
6.4 Adjustments performed by personnel acquainted with functional layout of the machine and
qualified for work on equipment under voltage ..................................................................... 46
6.5 Maintenance performed by personnel qualified for verification of the electrical safety of the
machine................................................................................................................................. 46
7. Safety guidelines........................................................................................48
7.1 Residual risks........................................................................................................................ 49
8. Technical service ................................................................................................................ 51
8.1 Troubleshooting..................................................................................................................... 51
8.2 Spare parts............................................................................................................................ 53
9. Temporary and permanent shut-down.....................................................55
9.1 Temporary shut-down ........................................................................................................... 55
9.2 Permanent shut-down........................................................................................................... 55
