M&C SP Series User manual

Gas Sample Probe Series SP®
SP2000, SP2000-H, SP2300-H,
SP2400-H
serial number 10283 and higher
Instruction Manual
Version 1.00.03

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Dear customer,
Thank you for buying our product. In this instruction manual you will find all necessary information about this M&C
product. The information in the instruction manual is fast and easy to find, so you can start using your M&C product
right after you have read the manual.
If you have any question regarding the product or the application, please don’t hesitate to contact M&C or your
M&C authorized distributor. You will find all the addresses in the appendix of this manual.
For additional information about our products and our company, please go to M&C’s website www.mc-
techgroup.com. There you will find the data sheets and manuals of all our products in German and English.
T
his Operating Manual does not claim completeness and may be subject to tech-
nical modifications.
© 11/2021 M&C TechGroup Germany GmbH. Reproduction of this document or
its content is not allowed without permission from M&C.
SP®is a registered trade mark.
Version: 1.00.03

www.mc-techgroup.com SP2000, SP2300, SP2400 | 1.00.03 3
Contents
1General information ............................................................................................................................................ 5
2Declaration of conformity .................................................................................................................................. 5
3Safety instructions ............................................................................................................................................... 6
4Warranty ................................................................................................................................................................ 6
5Used terms and signal indications.................................................................................................................... 7
6Introduction .......................................................................................................................................................... 9
7Serial numbers...................................................................................................................................................... 9
8Technical Data .................................................................................................................................................... 10
9Application .......................................................................................................................................................... 11
10 Description .......................................................................................................................................................... 11
11 Probe design of the heated version ............................................................................................................... 13
11.1 Sample gas connection..........................................................................................................................................................................13
11.2 Temperature controller..........................................................................................................................................................................14
11.3 Sample tube and prefilter possibilities .........................................................................................................................................14
12 Receipt of goods and storage.......................................................................................................................... 17
13 Preparation for Installation.............................................................................................................................. 17
14 Mounting ............................................................................................................................................................. 18
14.1 Check of the filter element...................................................................................................................................................................18
14.2 Mounting of the screwed connector at the sample outlet .............................................................................................20
14.3 Mounting of probe with sample tube or prefilter .................................................................................................................21
14.4 Mounting of sample line .......................................................................................................................................................................23
14.5 Connection of option test gas feeding or blow back line................................................................................................24
14.6 Connection option pneumatic drive MS1 or MS3.................................................................................................................25
15 Electrical connections ....................................................................................................................................... 25
15.1 Standard Version with Internal Capillary Tube Thermostat .............................................................................................26
15.2 Version with PT100 or thermocouple (option)........................................................................................................................26
16 Starting................................................................................................................................................................. 28
16.1 Gas sample probe SP2300-H...............................................................................................................................................................29
16.2 Option calibration gas feeding and blow back.......................................................................................................................29
16.2.1 Option check valve /R...................................................................................................................................................................29
16.2.2 Option 3/2 way ball valve /3VA and /3VA320................................................................................................................30
16.3 Option ball valve drives..........................................................................................................................................................................31
16.3.1 Option Pneumatic drive MS1 or MS3 when using a 2/2-way ball valve /VA..............................................31
16.3.2 Option Pneumatic drive MS1 or MS3 when using a 3/2-way ball valve /3VA...........................................32
16.3.3 Option Electrical ball valve drive............................................................................................................................................33
16.4 Option solenoid valve units for blow back, test gas feeding and control of the
pneumatic drives........................................................................................................................................................................................33
16.4.1 Option drive unit 234B for the solenoid valve units ..................................................................................................36
17 Maintenance ....................................................................................................................................................... 39
17.1 Changing filter element and checking sealings .....................................................................................................................39
17.2 change of the optional prefilter........................................................................................................................................................41
17.3 Change of heating cartridge and thermostat.........................................................................................................................42
18 Switching Off....................................................................................................................................................... 44
19 Proper disposal of the device .......................................................................................................................... 44
20 Spare part list ...................................................................................................................................................... 45
21 Connection and mounting data...................................................................................................................... 46
22 Appendix.............................................................................................................................................................. 47

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List of illustrations
Figure 1 Design of basic version SP2000-H...................................................................................................................................................13
Figure 2 Mounting possibilities SP2000..., SP2300-H, SP2400-H.......................................................................................................18
Figure 3 Cross-sectional drawing SP2000-H.................................................................................................................................................19
Figure 4 Removing the new filter housing lid.............................................................................................................................................20
Figure 5 Mounting of screwed connector at sample outlet...............................................................................................................20
Figure 6 Mounting of sample tube or prefilter ...........................................................................................................................................22
Figure 7 Mounting of heated sample line .....................................................................................................................................................23
Figure 8 Connection test gas feeding or blow back line......................................................................................................................24
Figure 9 Electrical connection for SP2000-H, SP2300-H and SP2400-H with thermostat controller .........................26
Figure 10 Electrical connection of external temperature controller e.g. 70304G...................................................................27
Figure 11 Electrical connection electronic controller 70304G.............................................................................................................28
Figure 12 Calibration gas feeding..........................................................................................................................................................................30
Figure 13 Pneumatic drive for 2/2-way ball valve........................................................................................................................................31
Figure 14 Pneumatic drive for 3/2-way ball valve........................................................................................................................................32
Figure 15 Electrical connection for electrical ball valve drive...............................................................................................................33
Figure 16 Connections solenoid valve unit 2..................................................................................................................................................34
Figure 17 Connections solenoid valve unit 3..................................................................................................................................................35
Figure 18 Wiring plan of control unit 234B......................................................................................................................................................38
Figure 19 Filter elements and gaskets.................................................................................................................................................................40
Figure 20 Position of Thermostat and heating cartridge ........................................................................................................................42
Figure 21 Position of fixing screws of connection box, thermostat sensor and heating cartridge carrier plate
...............................................................................................................................................................................................................................43
Figure 22 Dismounted electrical connection box with heating cartridge and thermostat sensor ..............................43
Figure 23 Adjustment of the mechanical stop at the thermostat controller..............................................................................44
Figure 24 SP2000-H basic version..........................................................................................................................................................................48
Figure 25 SP2000-H with options...........................................................................................................................................................................49
Figure 26 SP2300-H.........................................................................................................................................................................................................50
Figure 27 SP2300-H filter elements.......................................................................................................................................................................51
Figure 28 High temperature tube aluminium oxide AO .........................................................................................................................52
Figure 29 Heated sample tubes SP30-H... .........................................................................................................................................................53
Figure 30 Test gas feeding and blow back possibilities...........................................................................................................................55
Figure 31 SP2000-H/3VA/MS-NC-B .......................................................................................................................................................................56
Figure 32 SP2000-H/3VA/MS-NC-C.......................................................................................................................................................................57
Figure 33 SP2000-H/3VA/MS-NO-B.......................................................................................................................................................................58
Figure 34 SP2000-H/3VA/MS-NO-C ......................................................................................................................................................................59

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Head Office
M&C TechGroup Germany GmbH Rehhecke 79 40885 Ratingen Germany
Telephone: 02102 / 935 - 0
Fax: 02102 / 935 - 111
E - mail: [email protected]
www.mc-techgroup.com
1GENERAL INFORMATION
The product described in this operating manual has been examined before delivery and left our works in perfect
condition related to safety regulations. In order to keep this condition and to guarantee a safe operation, it is im-
portant to heed the notes and prescriptions made in this operating manual. Furthermore, attention must be paid
to appropriate transportation, correct storage, as well as professional installation and maintenance work.
All necessary information a skilled staff will need for appropriate use of this product are given in this operating
manual.
2DECLARATION OF CONFORMITY
CE - Certification
The product described in this operating manual complies with the following EU directives:
EMV-Instruction
The requirements of the EU directive 2014/30/EU “Electromagnetic compatibility“ are met.
Low Voltage Directive
The requirement of the EU directive 2014/35/EU “Low Voltage Directive“ are met.
The compliance with this EU directive has been examined according to DIN EN 61010.
Declaration of conformity
The EU Declaration of conformity can be downloaded from the M&C homepage or directly requested from M&C.

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3SAFETY INSTRUCTIONS
Follow these safety directions and instructions regarding installation, commissioning and operation of this
equipment:
Read this manual before commissioning and operating the product. Please make sure to follow all safety instruc-
tions.
Installation and commissioning of electrical devices must be carried out only by qualified skilled personnel in com-
pliance with the current regulations.
The installation and commissioning of the device must conform to the requirements of VDE 0100 (IEC 364) ‘Regu-
lations on the Installation of Power Circuits with Nominal Voltages below 1000V’ and must be in compliance with
all relevant regulations and standards.
Before connecting the device, please make sure to compare the supply voltage with the specified voltage on the
product label.
Protection against damages caused by high voltages:
Disconnect the power supply before opening the device for access. Make sure that all extern power supplies are
disconnected.
Operate the device only in the permitted temperature and pressure ranges. For details please refer to the technical
data sheet or manual.
Install the device only in protected areas, sheltered from rain and moisture. The product should not be exposure to
the elements.
This device is NOT certified to be installed or operated in explosive hazardous areas.
Installation, maintenance, inspections and any repairs of the devices must be carried out only by qualified skilled
personnel in compliance with the current regulations.
4WARRANTY
In case of a device failure, please contact immediately M&C or your M&C authorized distributor.
We have a warranty period of 12 months from the delivery date. The warranty covers only appropriately used prod-
ucts and does not cover the consumable parts. Please find the complete warranty conditions in our terms and
conditions.
The warranty includes a free-of-charge repair in our production facility or the free replacement of the device. If
you return a device to M&C, please be sure that it is properly packaged and shipped with protective packaging.
The repaired or replaced device will be shipped free of delivery charges to the point of use.

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5USED TERMS AND SIGNAL INDICATIONS
Danger
This means that death, severe physical injuries and/or important material
damages will occur in case the respective safety measures are not fulfilled.
Warning
This means that death, severe physical injuries and/or important material
damages may occur in case the respective safety measures are not fulfilled.
Caution
This means that minor physical injuries may occur in case the respective
safety measures are not fulfilled.
Caution Without the warning triangle means that a material damage may occur in
case the respective safety measures are not met.
Attention This means that an unintentional situation or an unintentional status may oc-
cur in case the respective note is not respected.
Note
These are important information about the product or parts of the operating
manual which require user’s attention.
Qualified personnel
These are persons with necessary qualification who are familiar with installa-
tion, use and maintenance of the product.
Corrosive!
These substances destroy living tissue and equipment upon contact.
Do not breathe vapors; avoid contact with skin and eyes.
Hot surface!
Contact may cause burn! Do not touch!
High voltages!
Protect yourself and others against damages which might be caused by
high voltages.

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Wear protective gloves!
Working with chemicals, sharpe objects or extremly high temperatures re-
quires wearing protective gloves.
Wear safety glasses!
Protect your eyes while working with chemicals or sharpe objects. Wear
safety glasses to avoid getting something in your eyes.
Wear protective clothes!
Working with chemicals, sharpe objects or extremly high temperatures re-
quires wearing protective clothes.

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6INTRODUCTION
Major problems of the extractive continuous gas analysis are the materials contained in the sample gas e.g. dust,
water vapour and also gas components forming corrosive acids with condensing water vapour.
In order to realize an easy-to-maintain measurement the dust has to be separated without condensation of water
vapour. This prevents „baking“ of dust and water and the possible acid formation. This way a blockage of filters and
connected line is prevented and the probe material in contact with the gas will not be affected.
The solution are heated M&C sample probes like e.g. probes of the series SP2000... This probes guarantee a mini-
mum of maintenance work if correctly adapted to the process conditions. At the continuous gas sampling for ana-
lytical measurements with M&C gas sample probes a fine dust filtration already happens at the sample point.
Hereby already a majority of necessary maintenance work at analyzer systems is prevented.
Basically, the quantity of sampled gas should be kept to a necessary minimum to guarantee a minimum of mainte-
nance work and a maximum of availability. This is made possible thanks to optimised downstream gas conditioning
using M&C components.
7SERIAL NUMBERS
The nameplates bearing the serial number are located on the side of the electrical connection box.
Note
Always quote the device's serial number when making enquiries and ordering replacement
parts.

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8TECHNICAL DATA
Gas sample probe type SP2000 SP2000-H SP2300-H SP2400-H
Part No. 20S1000 20S2000 20S3000 20S3500
Weather protection shield No
Y
es
Y
es
Y
es
Protection class terminal box IP 54 EN 60529
Material filter housing Stainless steel SS316/316Ti* PTFE Titanium
Sealing material FKM* /7aT** = PTFE -H320/C** = Graphite
Probe flange sealing material Novapress
Insitu probe tube
/
prefilter Optional
Sample pressure max. 0.4 - 6 bar* abs., /7aT**= 2 bar abs.,
/HP** = 25 bar abs.
2 bar abs. 0.4 - 6 bar abs.
Ambient temperature 20 to +180 °C [68
to 356 °F]
-20 to +60 °C*
[
-4 to 140 °F];
/PT100, /Fe-CuNi, /Ni-CrNi** = -20 to +80 °C [-4 to 176 °F]
Filter chamber volume 120 cm3
Filter porosity S-2K150= ceramic*, 2 µm, /F-0, 1GF150= glass fiber**, 0.1 µm,
/F-3SS150= stainless steel**, 3 µm, /FW= spun glass**
Thermostat, temperature adjust-
ment
0 to 180 °C* [32 to 356 °F] -H320/C**= 0 – 320 °C [0 to 608 °F]
/PT100** /Fe-CuNi** /Ni-CrNi**
Ready for operation After 40 min -H320/C** = after 60 min
Low temperature alarm contact* Contact rating: 250 V, 3 A~, 0.25 A= alarm point: ∆T 30°C
Sample gas outlet cnnection 1x 1/4“ NPTi* tube connection** ø 6, 8 or 10 mm
-H320/C**= tube connection 6 or 8 mm*
Backflush/Test gas connection
1/4“ NPTi* /R**, -H320/C**= tube ø 6 mm
Power supply 230 V 50/60 Hz, 800 W /115 V** = 115 V 60 Hz, 800 W (fuse pro-
tection 10 A)
Electrical connections Terminals max. 4 mm2, 2 x cable gland M20 x 1.5
Electrical equipment standard EN 61010, EN 60519-1
Mounting flange DN 65 PN 6, form B >DN or ANSI possible** /HP** = DN 50 PN 25
Mounting flange material SS316Ti PTFE Titanium
Weight 7 kg* [15.4 lbs] 15.4 kg* [34 lbs] 15.4 kg*
[34 lbs]
14.5 kg*
[32 lbs]
* = Standard
** = Optional
Differential pressure and T90-time at different flow rates
P and T90 at flow of 100 200 500 1000 1500 3000 (only/HF) Nl/h
P with new filter element
S-2K 150/F-0,1GF150 0.007 0.011 0.020 0.058 0.135 0.240/0.225 bar
P with new filter element
F-3SS150 0.006 0.012 0.040 0.110 0.215 0.405 bar
T90-time without sample tube/pre-
filter 6.0 3.5 1.0 < 0.5 < 0.5 < 0.5 s

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9APPLICATION
The M&C gas sample probes type SP2000..., SP2300-H and SP2400-H are used for continuous extraction of gases
from dust laden, high-temperature and/or humid processes.
10 DESCRIPTION
The sample probes are designed for easy installation, reliable and flexible operation and trouble-free maintenance.
Depending on the problem, different sample tubes or prefilters (see data sheet 2.14 and 2.17) are screwed into the
thread (G 3/4” i) in the mounting flange. This equipment is not included in the scope of delivery of the probe.
The large-surface ceramic deep filter element (fibre glass or glass wadding fillings are also available) is placed in a
housing with small dead volume outside the process area. The probes are designed so that no tools are necessary
for changing the filter element, the sample line needs not to be dismounted and no contamination on the clean
gas side will occur. Cleaning or back purging of the sample tube is possible from outside.
Due to the special execution of the heating element of the SP2000-H, SP2300-H and SP2400-H (with protection
cover), the complete filter housing including mounting flange is heated, adjustable up to 180 °C [356 °F] (version
H320/C up to 320 °C [608 °F]), so that a safe operation without shortfall below the dew point in the out-of-process
area is guaranteed. The temperature adjustment of the standard version is made via an integrated capillary sensor
thermostate with exess temperature limiter and alarm function in compact configuration. Calibration gas feeding
and comparison sampling at the probe are possible.
Depending on the gas composition, it may be possible that the standard material of the probe body (stainless steel
1.4404) is not sufficient with respect to ist corrosion resistance. For this case, the SP2300-H of PTFE is available or
alternatively for a heating above 180 °C [356 °F] the SP2400-H out of titanium.
The following filter elements are available:
Filter elements Type Porosity Material
Filter element S-2K 150 2 µm Ceramic*
Filter element S-3G 150 3 µm Glass
Filter element S-3SS 150 3 µm Stainless steel SS316
Filter element S-0,1GF 150 0.1 µm Glass fiber
Filter element FW -------- Spun glass
* = Standard

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The following sealing agents are applied:
Material Type Max. temperature
Viton®Standard Max. 180 °C [356 °F]
PTFE Type /7aT Max. 180 °C [356 °F]
Graphite Type -H320/C Max. 320 °C [608 °F]
The following types of partial filter heating and regulation are possible:
Type Version
-H Electrical heating and control with incorporated capillary thermostat*
/PT100
/Fe-CuNi
/Ni-CrNi
Electical heating and control with external electronic temperature controller
/D Steam heating, not controlled
* = Standard

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11 PROBE DESIGN OF THE HEATED VERSION
A complete gas sample probe consists of the heated filter part and a sample tube or prefilter. The filter housing
with its all-round heating element forms a unit with the standard mounting flange DN 65 PN 6 and the laterally
mounted electrical connection box .
The heat-insulated shield is mounted on the stainless steel angle sheet which is mounted on the mounting
flange. It is secured with 2 pressure clamps. The cover ensures a uniform distribution of heat over the probe heater
and at the same time serves as protection against weather and accidental contact.
Figure 1 Design of basic version SP2000-H
11.1 SAMPLE GAS CONNECTION
The connecting clamp for attaching heated M&C sample lines with external dimensions of between 40 and max.
50 mm is located at the aperture on the underside of the angle sheet, which is closed with a silicon lid . The clamp
is mounted on an adjustable mounting bracket which allows adjustment for various sample line diameters.
The standard probe's sample gas outlet connection has a ¼" NPT internal thread to which the customer must con-
nect a suitable size of temperature resistant and threaded connector to connect the sample line in a gas tight
manner. These connectors can be supplied by M&C.
In the high-temperature version -H320/C..., the sample gas outlet connection is fitted with a welded 6 mm
threaded pipe connection (optional 8 mm).
After the threaded pipe connector and sample line have been mounted, the sample gas outlet connection is en-
closed in special heat-conducting jaws in order to avoid temperature failures in the critical connection areas. The
size of the heat-conducting jaws allows connection joints up to an external pipe dimension of 10 mm.

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11.2 TEMPERATURE CONTROLLER
In standard version -H, or with option –H320/C temperature control is ensured by way of the capillary tube ther-
mostat which is built into the connection box and which has a regulation range between 0 to 180 °C [356 °F] (-H)
or 0 to 320 °C [608 °F] (-H320/C). Rated values can be set to a maximum 180 °C [356 °F] resp. 320 °C [608 °F]. The
temperature has an excess temperature limiter which permanently switches off the heating if the set temperature
is exceeded by 30 °C. The heating can be switched back on again by pressing the green RESET-button which is
located below the aperture in the thermostats mounting.
The thermostat has a temperature failure alarm which activates a contact if the temperature falls 30 °C below the
set temperature. This status alarm is located on the terminal strip as a potential-free switch over contact.
If temperature control is to be achieved using external electronic equipment, a PT100 (a max. of two can be built
in) or an Fe-CuNi resp. Ni-CrNi thermoelement is provided as a temperature sensor.
M&C also supplies suitable temperature controller, e.g. Type 70304G (see data sheet 4.3) which also can be
mounted directly at the gas sample probe (max. ambient temperature +45 °C [113 °F]).
11.3 SAMPLE TUBE AND PREFILTER POSSIBILITIES
Depending on the process gas temperature and composition, probe tubes made of different materials are used
with G ¾" connections.
Sample tube
Type
Part No. Temperature
max. °C
Material
tube/connection part
Length1)
mm
Length
max.
mm
Tube ø
o/i „d1“
mm
SP2000/PV 20S9070 90 PVDF/ PTFE-GV 1000 1500 25/21
SP32** 20S9280 90 PVDF/ PTFE-GV 800 800 50/44
SP2000/T 20S9083 160 PTFE/ PTFE-GV 500 500 25/15
SP2000/Ti 20S9075 400 Titanium 1000 2500 25/22
SP210/SS 02S9200 600 SS316Ti 1000 2000 12/10
SP2000/SS 20S9065 600 SS316Ti 1000 2500 25/22
SP2000/SS-Vm 20S9067 600 SS316Ti 1000 2500 25/06
SP2000/HC 20S9090 900 Hastelloy®C4 1000 2500 25/22
SP2000/KA 20S9080 1300 Kanthal®
/
SS316Ti 1000 1500 27/20
SP2000/IN 20S9077 1100 Inconel®1000 2000 25/22
SP2000/CR-2* 20S9098 1400 Cr AL2O3
/
Hastelloy®C4 900 900 22.5/13
SP2000/CR-20* 20S9099 1400 Cr AL2O3
/
Hastelloy®C4 1200 1200 22.5/13
SP2000/AO
without con-
nector/adapter
20S9385 1800 Aluminiumoxide
2)
/
1000 1500 24/18

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Sample tube
Type
Part No. Temperature
max. °C
Material
tube/connection part
Length1)
mm
Length
max.
mm
Tube ø
o/i „d1“
mm
Adapter for
SP2000/AO
20S9395 (600)
/
SS316Ti
Adapter for
SP2000/AO
20S9397 (900)
/
Hastelloy®C4
* Sample tube with support adapter. Max.Temperature concern the area of the support adapter on approx. 200 mm length
depend on material 600/900 °C [1112/1652 °F].
** For gas sampling downstream wet scrubbers for droplet separation
1) standard
2) Please pay attention to the characteristic feature of ceramic in case of high and changing temperatures!
Other materials or versions on request.
For more information about sample tubes see data sheet 2.14
To prevent condensation between sample point and heated gas sample probe or in case of condensation in the
area of the connection piece heated sample tubes made of stainless steel with flange connection DN 65 PN 6 are
used.
Type Max. process
temperature Length max. Tube ø o. Temperature sensor
SP-30H1.1, heating max. 320°C Max. 550 °C [1022
°F] 2.0 m *ø 42.2 mm Fe-CuNi
SP-30H1.1V, heating max. 320°C Max. 550 °C [1022
°F] 2.0 m *ø 42.2 mm Fe-CuNi
SP30-H2, heating max. 320 °C Max. 550 °C[1022
°F] 2.0 m *Ø 42.2 mm PT100
SP35-H1.1, heating max. 320°C Max. 550 °C [1022
°F] 0.175 m ø 42.2 mm Fe-CuNi
SP35-H2, heating max. 320 °C Max. 550 °C
[1022 °F] 0.175 m ø 42.2 mm PT100
* = standard
For more information about heated sample tubes see data sheet 2.15
In case of heavier dust loading of the process gas, we recommend using a prefilter under all circumstances in order
to prolong service life. This can be supplied with or without dead volume displacer depending on the response
times required. These filters can be screwed directly into the probe flange or via extension tubes fitted with volume
displacers.

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The following prefilters can be selected :
Prefilter
Type Part No.
Temp.
max.
°C
Material
filter / connec-
tion
Filter
poros-
ity
μm
Dust
con-
tent
g/m3
Inside
volume
displacer
Length
mm
Filter
ø mm
Con-
nection
SP2000/20SS 150 20S9160 600 SS316/316Ti 20 2-10 150 31 ø 25
SP2000/V20 20S9085 600 SS316/316Ti 2 2-10 220 46 G 3/4"a
SP2000/V20-0 20S9105 600 SS316/316Ti 2 2-10 X 220 46 G 3/4"a
SP2000/V20/HC 20S9095 900 Hastelloy®-C 2 2-10 220 46 G 3/4"a
SP2000/V20-0/HC 20S9115 900 Hastelloy®-C 2 2-10 X 220 46 G 3/4"a
SP2000/V20-T 20S9315 200 PTFE / SS316Ti 3 > 10 400 65 G 3/4"a
SP2000/V20-2 20S9125 600 SS316/316Ti 2 > 10 520 60 G 3/4"a
SP2000/V20-1 20S9145 600 SS316/316Ti 2 > 10 X 520 60 G 3/4"a
SP2000/V20-2/HC 20S9135 900 Hastelloy®-C 2 > 10 520 60 G 3/4"a
SP2000/V20-1/HC 20S9155 900 Hastelloy®-C 2 > 10 X 520 60 G 3/4"a
SP2000/V20-41) 20S9290 600 SS316/316Ti 2 2-10 1) 300 31 G 3/4"a
SP2000/V20-31) 20S9300 600 SS316/316Ti 2 2-10 X 1) 300 31 G 3/4"a
SP2000/V20-5 20S9127 500 SS316/316Ti 3 2-10 220 50 G 3/4"a
SP2000/V20-6 20S9128 500 SS316/316Ti 3 > 10 520 60 G 3/4"a
SP2000/V12-1 20S9500 1000
Keramik5) /
SS316Ti 1 > 10 500 40
DN65
PN6
SP2000/V12-3 20S9510 1000
Keramik5) /
SS316Ti 1 > 10 optional 1000 60
DN65
PN6
SP2000/V12-2 20S9505 1000
Kerami
k
5) /
SS316Ti 2 > 10 optional 1000 60
DN65
PN6
SP2000/V12-1/SS2) 20S9525 600 Kerami
k
5) /
SS316Ti 1 > 10 500 40
DN65
PN6
SP2000/V12-3/SS3) 20S9535 600 Keramik5) /
SS316Ti 1 > 10 optional 1000 60
DN100
PN6
SP2000/V12-2/SS3) 20S9530 600 Keramik5) /
SS316Ti 2 > 10 optional 1000 60
DN100
PN6
SP2000/V12-1/IC2) 20S9540 1000
Keramik5) /
Incoloy®-SS316Ti 1 > 10 500 40
DN65
PN6
SP2000/V12-3/IC3) 20S9550 1000
Keramik5) /
Incoloy®-SS316Ti 1 > 10 optional 1000 60
DN100
PN6
SP2000/V12-2/IC3) 20S9545 1000
Kerami
k
5) /
Incoloy®-SS316Ti 2 > 10 optional 1000 60
DN100
PN6
1) Prefilter V20-3, V20-4 optional up to 1000 mm length available.
2) With protection tube V12-1.
3) With protection tube V12-2/3.
4) Prefilter with special construction for efficient back purge.
5) Please pay attention to the characteristic feature of ceramic in case of high and changing temperatures!
For more information about prefilters see data sheet 2.17

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12 RECEIPT OF GOODS AND STORAGE
The gas sample probe and any special accessories should be removed carefully from the packaging and checked
immediately for completeness against the delivery note.
Check the goods for any damage incurred during transport and if necessary inform your transport insurer of any
damage.
The gas sample probe is normally delivered in two packaging units:
1. The gas sample probe with the screws, nuts and flange seal required for mounting.
2. Sample tube or prefilter, if applicable with extension tube.
Note
The equipment should be stored in a protected, frost-free room!
13 PREPARATION FOR INSTALLATION
Select the optimal sampling point in accordance with the generally applicable guidelines or consult the com-
petent persons.
Locate the sampling point in such a way that there is adequate space for inserting and removing the probe and
pay attention to the insertion length of the probe tube.
Make certain that the probe is easily accessible so that you can carry out any subsequent maintenance work
without trouble.
Locate the probe connections in such a way that the connections' temperature is always above the acid dew
point in order to avoid corrosion and blockage problems. If this is not possible, a heated SP35/SP30 probe tube
is recommended for cold connections.
If the ambient temperature in the area of the connections is > 80 °C [176 °F] as a result of radiated heat, then a
radiated-heat deflector must be mounted to protect the probe.
The connection's mounting flange connection should comply with DN65 PN6. If other connection sizes are
required, a special adapter flange /S010 can be supplied as an option. Instead of flange connection mounting,
the probe can also be mounted using a /SO1 R2" adapter on a corresponding threaded sleeve connection. This
adapter can be supplied. The necessary minimum flange size and the minimum connection diameter depends
on the diameter of the probe tube or prefilter used.

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Figure 2 Mounting possibilities SP2000..., SP2300-H, SP2400-H
Before mounting, the probe must be adjusted to the existing operating conditions.
The existing operational parameters are to be checked accordingly prior to commencing mounting work.
Low-excess pressure situation mbar bar
Process temperature °C, Min. °C Max.
Dust loading g/m
Dust composition – grain size µm
Gas composition corrosive toxic explosive
Parameters to be measured, e.g. O2, CO,
SO2, NOX,.., Vol.%
mg/Nm ppm
Necessary gas flow l/h, Min. l/h, Max.
Necessary T90-time s
14 MOUNTING
M&C SP2000 probes are designed for stationary use and if properly selected and mounted a long service life and
minimum maintenance are guaranteed.
A horizontal operating position with approx. 10° inclination to the process is recommended.
14.1 CHECK OF THE FILTER ELEMENT
Before starting the filter element has to be checked for tight fit.

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Figure 3 Cross-sectional drawing SP2000-H
Removing the filter housing lid to check or change the filter element has to be done as follows :
Remove the probe's protection shield after opening the two clamping devices;
Turn toggle screw „A“ approx. 1 turn counter-clockwise, that the filter housing lid will lift up;
Turn handle „C“ in position „E“;
Turn clamp „B“ counter-clockwise in direction „G“;
Take toggle screw „A“ and pull out the filter housing lid;
Check tight fit of filter element and tighten it if necessary (hand tight) or change filter element and correspond-
ing sealings;
Warning
When working during operation:
High surface temperatures!
Touching the surfaces can result in burns.
Wear protective gloves and any unauthorized access to the probe must be made
impossible !
Push in the filter housing lid into the filter area;
Turn clamp „B“ clockwise and turn with the handle „C“ the ringsscrew „D“ in position „E“, that the clamp „B“ will
latch into the ringscrew „D“ and the threaded bolt „H“. It could be neccessary to move the filter housing lid a
little bit forward and backward;
Turn handle „C“ in position „F“ and fasten the filter housing lid by turning the toggle screw „A“ clockwise by
hand.

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The following pictures should explain the above mentioned steps.
Figure 4 Removing the new filter housing lid
14.2 MOUNTING OF THE SCREWED CONNECTOR AT THE SAMPLE OUTLET
Remove heat conducting jaws at the sample outlet after loosening the knurled nut .
Figure 5 Mounting of screwed connector at sample outlet