M&C Universal Filter FT H2 Series User manual

Universal FilterSeriesFT®
FT-...-H2
Instruction Manual
Version 1.00.01

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Dear customer,
we have made up this operating manual in such a way that all necessary information about the
product can be found and understood quickly and easily.
Should you still have any question, please do not hesitate to contact M&C directly or go through your
appointed dealer. Respective contact addresses are to be found in the annexe to this operating
manual.
Please also contact our homepage www.mc-techgroup.com for further information about our
products. There, you can read or download the data sheets and operating manuals of all M&C
products as well as further information in German, English and French.
This Operating Manual does not claim completeness and may be
subject to technical modifications.
© 04/2016 M&C TechGroup Germany GmbH. Reproduction of this
document or its content is not allowed without permission from M&C.
FT®is a registered trade mark.
Version: 1.00.01

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Contents
1General information.................................................................................................................... 4
2Declaration of conformity .......................................................................................................... 4
3Safety instructions ..................................................................................................................... 5
4Warranty...................................................................................................................................... 5
5Used terms and signal indications............................................................................................ 6
6Introduction and application...................................................................................................... 7
6.1 Serial numbers....................................................................................................................... 7
6.2 Power supply......................................................................................................................... 7
6.3 Warnings and instructions...................................................................................................... 7
7Technical Data ............................................................................................................................ 8
8Description.................................................................................................................................. 9
9Reception and storage............................................................................................................. 10
10 Preparation and Installation..................................................................................................... 10
11 Mounting ................................................................................................................................... 10
12 Electrical Connection............................................................................................................... 11
13 Starting...................................................................................................................................... 13
14 Maintenance.............................................................................................................................. 14
15 Spare parts list.......................................................................................................................... 15
16 Appendix ................................................................................................................................... 15
List of illustrations
Figure 1 Flow characteristcs......................................................................................................... 9
Figure 2 Electrical connecting diagram....................................................................................... 12

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Head Office
M&C TechGroup Germany GmbH Rehhecke 79 40885 Ratingen Germany
Telephone: 02102 / 935 - 0
Fax: 02102 / 935 - 111
E - mail: [email protected]
www.mc-techgroup.com
1 GENERAL INFORMATION
The product described in this operating manual has been examined before delivery and left our works
in perfect condition related to safety regulations. In order to keep this condition and to guarantee a
safe operation, it is important to heed the notes and prescriptions made in this operating manual.
Furthermore, attention must be paid to appropriate transportation, correct storage, as well as
professional installation and maintenance work.
All necessary information a skilled staff will need for appropriate use of this product are given in this
operating manual.
2 DECLARATION OF CONFORMITY
CE - Certification
The product described in this operating manual complies with the following EU directives:
EMV-Instruction
The requirements of the EU directive 2014/30/EU “Electromagnetic compatibility“ are met.
Low Voltage Directive
The requirement of the EU directive 2014/35/EU “Low Voltage Directive“ are met.
The compliance with this EU directive has been examined according to DIN EN 61010.
Declaration of conformity
The EU Declaration of conformity can be downloaded from the M&C homepage or directly requested
from M&C.

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3 SAFETY INSTRUCTIONS
Please take care of the following basic safety procedures when mounting, starting up or
operating this equipment:
Read this operating manual before starting up and use of the equipment. The information and
warnings given in this operating manual must be heeded.
Any work on electrical equipment is only to be carried out by trained specialists as per the regulations
currently in force.
Attention must be paid to the requirements of VDE 0100 (IEC 364) when setting high-power electrical
units with nominal voltages of up to 1000 V, together with the associated standards and stipulations.
Check the details on the type plate to ensure that the equipment is connected to the correct mains
voltage.
Protection against touching dangerously high electrical voltages:
Before opening the equipment, it must be switched off and hold no voltages. This also applies to any
external control circuits that are connected.
The device is only to be used within the permitted range of temperatures and pressures.
Check that the location is weather-protected. It should not be subject to either direct rain or moisture.
The device must not be used in hazardous areas.
Installation, maintenance, monitoring and any repairs may only be done by authorized personnel with
respect to the relevant stipulations.
4 WARRANTY
If the equipment fails, please contact M&C directly or else go through your M&C authorised dealer.
We offer a one year warranty as of the day of delivery as per our normal terms and conditions of sale,
and assuming technically correct operation of the unit. Consumables are hereby excluded. The terms
of the warranty cover repair at the factory at no cost or the replacement at no cost of the equipment
free ex user location. Reshipments must be send in a sufficient and proper protective packaging.

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5 USED TERMS AND SIGNAL INDICATIONS
DANGER!
This means that death, severe physical injuries and/or important
material damages will occur in case the respective safety
measures are not fulfilled.
WAR NING!
This means that death, severe physical injuries and/or important
material damages may occur in case the respective safety
measures are not fulfilled.
CARE!
This means that minor physical injuries may occur in case the
respective safety measures are not fulfilled.
CAR E!
Without the warning triangle means that a material damage may
occur in case the respective safety measures are not met.
ATTENTIO N!
This means that an unintentional situation or an unintentional status
may occur in case the respective note is not respected.
NOTE!
These are important information about the product or parts of the
operating manual which require user’s attention.
SKILLED STAFF
These are persons with necessary qualification who are familiar with
installation, use and maintenance of the product.

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6 INTRODUCTION AND APPLICATION
The M&C electrically heated universal filter FT-…-H2 reliably separates off solids, in particular
extremely fine particles, occurring in analysis techniques in gas filtration, using very fine, deep-acting
filter elements. It is constructed especially for hot gas analysis technique at 180°C.
6.1 SERIAL NUMBERS
The nameplates bearing the serial number are located on the mounting plate.
NOTE!
Always quote the device's serial number when making enquiries and
ordering replacement parts.
6.2 POWER SUPPLY
The universal filter series FT-…-H2 can be operated on alternating current in the range from 230 to
240V, 50Hz or 115V, 60Hz.
6.3 WARNINGS AND INSTRUCTIONS
NOTE!
The instructions and warnings listed in the instructions for use must be
complied with!

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7 TECHNICAL DATA
Filter series FT®
FT-3G-H2
FT-3SS-H2
FT-0,1GF-H2
Part number
01 F 3006(a)
01 F 3008(a)
01 F 3007(a)
Filter finess/material of filter element
3µm / glass
3µm / stainl. steel
0,1µm / glassfibre
Power supply
230 - 240V 50Hz, 350VA or 115V 60Hz (a)
Electrical connection
2,5mm2terminals, 2x PG13 cable glands
Protection classification/electrical
standard
IP44-EN60529 / EN61010, EN60519-1
Ambient temperature max.
+50°C
Sample temperature max.
+180°C
Ready for operation
after approx. 30 minutes
Temperature alarm contact
alarm point T 30°C at Tset, contact rating 250V, 3A, 0,25A=
Regulation of temperature
thermostat (PT100 as option)
Sample connections
G1/4” i (DIN ISO 228/1)
Stagnant space
65cm³
Filter surface
70cm³
Ma. pressure
4 bar g
Dimensions (w x h x d) / weight
350 x 300 x 140mm / 6kg
Method of mounting
wall mounting
Material of sample contacting parts
PTFE, glass, FPM
(a) 115V-Version

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8 DESCRIPTION
The universal-filter out of PTFE with integrated filter elements (fineness 3 or 0,1 µm) is placed in an
electrically heated 2-part aluminium construction.
The temperature is controlled by an integrated compact capillary sensor thermostat with an excess
temperature limit switch with reset key at +30°C above Tset and an alarm function for low temperature
alarm at -30°C below Tset with voltage free status-alarm contact. The thermostat as well as the
electrical terminals are placed in the junction box.
The temperature of the filter is shown on a thermometer. For isolation and protection reasons, the
heated filter part is covered with a cap.
To prevent heating-interruptions, the in- and outlet connection area is heated too. The clamps are
fixed in order to support the sample lines.
The filter in- and outlet can be turned 180° on the oven top position to achieve easy mounting and
flexible adaptation to local circumstances.
The following diagram illustrates the differential pressures of the different filter element materials in
dependance on the gas flow.
differential pressure in mbar with clean filter elements
0
10
20
30
40
50
60
050 100 150 200 250 300 350 400 450 500
air flow in l/hr at 20°C
differential pressure mbar
FT-3SS-H2
FT-3G-H2
FT-0,1GF-H2
Figure 1 Flow characteristcs

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9 RECEPTION AND STORAGE
The universal filter series FT-…-H2 is normally delivered in one packaging unit:
The universal filter series FT-…-H2 should be removed carefully from the packaging and checked
immediately for completeness against the delivery note.
Check the goods for any damage incurred during transport and if necessary inform your transport
insurer of any damage.
10 PREPARATION AND INSTALLATION
Locate the universal filter series FT-…-H2 in such a way that there is adequate space for removing
the cover and replacing the filter elements. Fix the aluminium plate with 4 screws.
Make certain that the universal filter series FT-…-H2 is easily accessible so that you can carry out any
subsequent maintenance work without trouble.
11 MOUNTING
For mounting the filter we recommend the following procedure:
Remove the cover of the heated filter after opening the two clamping devices.
Disconnect the thermal conductivity jaws on the left and right side of the filter head in by
loosening the screws.
In order to connect the sample lines, screw in suitably sized threaded connectors with a G ¼”
connecting thread using PTFE sealing tape.
NOTE!
Use only connectors approved for 180°C!
Make sure that the connection is leak proof!
Factory set the filter is mounted with inlet on the right and outlet on the left side. To turn that by 180 °
consider the following:
Loosen, the 2 screws (M4), placed at the outside of the the top plate.
Pull out the filter from heating jacket
Loosen the 2 screws, at the inside of the top plate
Turn the filter by 180° and fix it with the inner screws at the top plate
Put in the filter into the aluminium heating jacket and fix it with the two outer screws at the top
plate
Connect the sample lines and assemble the two thermal conductivity jaws on the in and outlet
once again.
Put the cover of the heated filter on top again and close the clamping devices.