Manitowoc ArcticPure AR-Pre User manual

1
Model #s
2
K00339
40,000 gals (151,417
liters) chlorine taste
and odor reduction
AR-40000
1K0033920,000 gals (75,708
liters) chlorine taste
and odor reduction
AR-20000
1K00338
10,000 gals (37,854
liters) chlorine taste
and odor reduction
AR-10000
1K00337PrefilterAR-Pre
Prefix denotes brand Description Replacement Qty
Suffix denotes claim Cartridge

2
Quick Sizing Guide
XX
Q1000 through Q1800
AR-40000AR-20000AR-10000AR-PreIce Machine Model #
XX
QF2200
AR-40000AR-20000AR-10000AR-PreIce Machine Model #
XX
QF400
Flakers
XX
Q600 through Q800
XX
Q280 through Q450
Modular Cubers
XX
QM30 through Q270
AR-40000AR-20000AR-10000AR-PreIce Machine Model #
Under counter Cubers
QC700/Q800
XX
Arctic Pure™
Filtration Technologies
Chlorine Taste and Odor Reduction
Activated Carbon block
•‘Adsorbs’ – contaminants are retained
on the surface of the media. Large
pores within the carbon provide
maximum surface area.
•‘Absorbs’ – contaminants physically
migrate into the carbon media.
•‘Catalytic Action’ – contaminants
chemically react with the carbon and
are reduced in concentration.

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Arctic Pure™Products
Siliphos®
!Built into the AR-10000, AR-20000 and AR-40000
systems and cartridges
!AR-10000 contains 20 grams of Siliphos
!AR-20000 contains 40 grams of Siliphos
!AR-40000 contains 80 grams of Siliphos
Siliphos location in cartridge
Arctic Pure™Products
AR-Pre Prefilter
–5 micron particle
reduction
–Optional for areas with
heavy dirt load
–Reduces short life on
finer downstream filters
–Replacement cartridge
is K00337

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Arctic Pure™Product
AR-10000
–Chlorine taste and odor
reduction
–1.0 micron particle
reduction
–Capacity @ 10,000 gals
(37,854 liters)
–Flow Rate @ 0.75 gpm
(2.84 lpm)
–Replacement cartridge
is K00338 NOTE: Works with Copper or Polyethylene tubing
AR-1000 Dimensions

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Arctic Pure™Product
AR-20000
–Chlorine taste and odor
reduction
–1.0 micron particle
reduction
–Extended length for extra
capacity
!Capacity @ 20,000
gallons 75,708 (liters)
–Flow Rate @ 0.75 gpm
2.84 (lpm)
–Replacement cartridge
is K00339
NOTE: Works with Copper or Polyethylene tubing
AR-2000 Dimensions

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AR-40000
–Chlorine taste and odor
reduction
–1.0 micron particle reduction
–Capacity @ 40,000 gals
(151,417 liters)
–Flow Rate @ 1.5 gpm
(5.68 lpm)
–Replacement cartridge is
K00339, quantity: (2) required
Arctic Pure™AR-40000
NOTE: Works with Copper or Polyethylene tubing
Arctic Pure™
AR-Pre, AR-10000 Physical Attributes
AR-Pre/AR-10000
•Vent hole with tubing relieves water
pressure during cartridge change out.
•Built-in shut off valve in the head allows
cartridge changeout ‘on the fly’– no
need to turn the water off to the
machine.
•3/8” John Guest inlet/outlets with
optional 3/8” stainless fittings
provide quick and easy installation.
•Encapsulated cartridge reduces outside
contamination.
•Sanitary Quick Change design assures
continuance of filter specifications.
•Never touch media with hands.

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Arctic Pure™
AR-20000 Physical Attributes
AR-20000
•Vent hole with tubing relieves water
pressure during cartridge change out
•Built-in shut off valve in the head allows
easy cartridge changeout– no need to
turn the water off to the machine
•3/8” John Guest inlet/outlets with
optional 3/8”stainless fittings provide
quick and easy installation
•Encapsulated cartridge reduces outside
contamination
•Extended length provides additional
chlorine taste and odor reduction
capacity
•Sanitary Quick Change design assures
continuance of filter specifications.
AR-40000
•Powder-coated aluminum cover is durable
and corrosion resistant.
•Built-in valve-in head allows easy cartridge
changeouts ‘on the fly’–no need to turn the
water off to the machine
•Built-in vent hole and tubing guide
depressurized water to drain during
changeout
•3/8” John Guest inlet/outlet ports with
optional 3/8” stainless fittings provide quick
and easy installation
•Encapsulated cartridge reduces outside
contamination
•Extended length provides additional chlorine
taste and odor reduction capacity
•Sanitary Quick Change design assures
continuance of filter specifications.
Arctic Pure™
AR-40000 Physical Attributes

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Arctic Pure™
AR-40000 Water Flow Path
“Y” John Guest
Inlet Fitting
“Y” John Guest
Outlet Fitting
Dual Inlet Lines
Dual Outlet
Lines
Vent Lines
Why This Design?
•Protects the specification
–Exclusive replacement cartridge design
–Prevents use of incorrect replacement cartridges
–Systems cannot function without cartridges
(non-bypassable)
–Patent-protected interconnect

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Built–In Valve-in-Head
•Built in valve-in-head
provides a positive shut-
off and vents the water
line with 1/4 turn of the
cartridge
•No external shut off
valves are required
Ramped Cartridge
Interconnect
•The ramped cartridge
interconnect engages
and disengages the
cartridge o-rings
completely from the
head with a 1/4 turn
•Provides for effortless
cartridge change-outs

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How to Install
Use the following procedure to install
AR-10000, AR-20000, AR-40000 and
AR-Pre Systems.
Installation of the AR-10000
and AR-20000 Systems
•Locate position to mount
filter system. Be sure to
leave 2 inches under the
filter cartridges to allow for
cartridge change-out.
•Mark mounting holes.
•Drill mounting holes.
•Install mounting screws
and mount filter head
using key hole slots in
mounting bracket.
•Tighten mounting screws.

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Installation of the
AR-40000 System
•Locate position to mount
filter system. Be sure to
leave 2 inches under the
filter cartridges to allow for
cartridge change-out.
•Use a level to be sure that
the system hangs evenly.
•Place the bottom of
mounting bracket on the
leveled line. Mark top and
bottom mounting holes.
•Drill top and bottom
mounting holes.
At least 2” gap
for all
cartridges
Installation of the
AR-40000 System
•Install bottom mounting
screws. Slide key hole
slots down onto the
screws.
•Install top mounting
screws
•Tighten all 4 mounting
screws.
•Install manifold cover,
using the 4 sheet
metal screws
provided.

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Water Connections for the AR-10000,
AR-20000 and AR-40000 Filter Systems
•Turn off water supply.
•Attach inlet and outlet water
lines.
–To install water lines into
John Guest fittings:
!Be sure tubing is high
quality, exact size and
roundness and has no
nicks or scratches.
!Tubing end must be clean
and square. Use tubing
cutter or sharp razor knife
if necessary.
!Push tubing into the fitting
as far as it will go then pull
back to seat o-ring.
•Stainless threaded fittings are provided as
optional connections.
Water Connections for the AR-10000,
AR-20000 and AR-40000 Filter Systems
Correct End Cut
Incorrect End Cut

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Installation of the AR-10000,
AR-20000 and AR-40000 Filter Systems
–Remove protective cap
from cartridge
–Inspect cartridge and o-
rings for damage
–Lubricate o-rings with food
grade lubricant
–Insert cartridge into head
assembly
–Rotate 1/4 turn to the right
to secure
–Product label will be facing
front
NOTE: Flush cartridge for 2 minutes to
remove trapped air and carbon fines.
AR-Pre, AR-10000 and AR-20000
AR-40000
•Installation of filter cartridges
Installation of AR-Pre
Use the following procedure
to install the AR-Pre when
your AR-10000, AR-20000
or AR-40000 filter system
has been installed.
–Shut off the incoming
water supply.

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Installation of AR-Pre
•If the AR-Pre is being retrofitted to an
existing system, relieve filter pressure and
disengage incoming water line. If optional
stainless threaded fitting is being used,
remove as well.
•Draw a minimum 8” level line to the left of
the primary filter system bracket from the
center of the first mounting screw.
•For installation to an AR-10000/AR-20000
system, mark the first hole for the AR-Pre
on the level line 4.5 “ from the center of
the first mounting screw. Mark second
hole 1.5” from the first hole mark.
•For installation to an AR-40000 system.
Mark the first hole for the AR-Pre on the
level line 5.5” from the center of the lower
left mounting screw. Mark second hole
1.5” from the first hole mark.
Installation of AR-Pre
•Drill the mounting holes and
insert mounting screws
•Insert precut copper tubing, part
#7601763 to the outlet port of
the AR-Pre head.
•Insert opposite end of the
tubing into the inlet port of the
primary filter assembly.
•Align the AR-Pre mounting
keyhole slots with the
predrilled holes.
•Install and tighten
mounting screws.

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Starting the AR-Pre
•Insert incoming water
line into the inlet port of
the AR-Pre head.
•Install AR-Pre cartridge,
K00337. The label will
be facing front.
•Turn on incoming water
supply. Check for leaks.
NOTE: Flush cartridge for 2 minutes to
remove trapped air and carbon fines
Setting the
pressure gauge
•Rotate the red follower
needle clockwise until
the follower contacts
the black pressure
needle on the low side.
The red follower needle
will now record the
lowest water flow
pressure when the filter
system is being used.

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Warranty Card
•ArcticPure™products come
with a serial label that can be
detached. This label must be
adhered to the enclosed
warranty card for submittal.
•Fill out the appropriate
information and place on the
warranty card as shown.
•Return to Manitowoc.
Routine maintenance
•Cartridge change out
•Water leak repair

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Cartridge change out
•The filter has trapped sediment
from the water and the water
flow has stopped or is reduced
below 20 psi.
•The maximum life of the carbon
filter has been reached and the
filter will no longer reduce
chlorine to acceptable levels.
•The Siliphos has been
completely dissolved into the
water and hard scale formation
may be accelerated. This is
due to the ability of calcium and
magnesium ions adhere to the
sediment particles.
Water filter cartridges need to be changed
for one or more of the following reasons:
Recommended filter
change out
Every 6 months
or
When the water flow
through the cartridge is
below 20 psi (137.9 kPa).
•It is recommended that all filter cartridges
in the system are changed out:
•Write the date when the filter will need to
be changed next onto the filter body.

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How to change
filter cartridges
•Rotate the cartridge ¼ turn to the left.
The cartridge should easily release.
Dispose of used cartridge.
–IMPORTANT: Arctic Pure™ system
are equipped with internal shut-off
valves. It is not necessary to shut
off the incoming water supply
during cartridge change out.
•Remove the protective cap from the
cartridge.
•Inspect the cartridge and o-rings for
damage. See sales list when
replacement is required.
•Lubricate o-rings with food grade
lubricant.
•With the product label facing to the left,
insert the cartridge into the filter head.
Rotate 1/4 turn to the right to secure.
The label should be facing forward.
Rotate ¼ turn to left to remove
Rotate ¼ turn to right to install
Troubleshooting
A leak may occur because of
defective tubing. To fix:
•Turn off incoming water supply.
•Release tubing from fitting by
pushing on the collett to
release.
•Cut off at least 3/8” (3.75mm)
from end.
•Reattach tubing, being sure
that connection is snug.
•Turn on water supply.

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Troubleshooting
Problem Cause To Correct
No water through filter system - Filter cartridges plugged - Replace filter cartridges
- Water to filter system shut off - Turn on water supply
- Filter cartridges plugged - Replace filter cartridges
- Low water pressure to - Repair water supply
filter system to filters
Water leak on water inlet/outlet - Water line ends are damaged -Trim water line to
remove damaged area
- O-Ring in filter head is - Replace O-Ring
damaged
Water leak between head - Damaged O-ring on - Replace O-ring
and filter cartridge filter cartridge
Low water flow through filter
system, below 20 psi
(137.9 kPa).