manvia SC Series Instruction manual

DANGER indicates a hazardous
situation which, if materialized, could
result in a serious injury and even in
death.
CAUTION, indicates a hazardous
situation which, if materialized, could
result in material damage or a
moderate injury.
SAFETYINFORMATION
Please pay attention to all Warnings and Cautions in this manual. Failure to do so could result in
serious personal injury and/or equipment damage. It is mandatory to read the entire manual
unpack, install or operate this product.
Model Cooling
Area
TubeMaterial
Size
Rating
ShellMaterial
Rating Weight
Optimalflowservice
(cm³/min)
Singlefase Condensing
heattransfer
SC‐10.11m²
1.2ft²
316SS
1/4”ODx0.049”
245bar@540⁰C
304SS/316SS
30bar@200⁰C
5kg
11.02lb 1,000 700
SC‐20.22m²
2.4ft²
316SS
1/4”ODx0.049”
245bar@540⁰C
304SS/316SS
30bar@200⁰C
7kg
15.43lb 1,800 1,100
SC‐30.35m²
3.8ft²
316SS
3/8”ODx0.065”
215bar@540⁰C
304SS/316SS
30bar@200⁰C
11kg
24.25lb 3,500 2,000
SC‐40.44m²
4.8ft²
316SS
3/8”ODx0.065”
215bar@540⁰C
304SS/316SS
30bar@200⁰C
12kg
26.46 lb 5,000 2,000
INSTALLATION,OPERATION&
MAINTENANCEMANUAL
MANVIASAMPLECOOLERSSCSERIE
SCSERIECOOLERSSPECIFICATION
MAINTENANCE
Remove scale by circulating an inhibited sulfamic acid
cleaning solution through the cooling water side.
Replace used gaskets with new ones. After
reassembly, pressurize shell and visually inspect for
water leaks. Recommended bolts torque 80 Nm.
Replace gaskets showing visible leaks. Keep spare
shell gaskets on hand for this need
STANDARDWARRANTY
Manvia warrants products manufactured by it and supplied
hereunder to be free from defects in workmanship and, to
the extent materials are selected by Seller, to be free from
defects in materials, in each case for a period as defined in
the table below:
Model Description WarrantyPeriod
SC–1 Steam & Water Sampling
Products and Systems
Twelvemonthsfrom
dateofshipment
SC–2 Steam & Water Sampling
Products and Systems
Twelvemonthsfrom
dateofshipment
SC–3 Steam & Water Sampling
Products and Systems
Twelvemonthsfrom
dateofshipment
SC–4 Steam & Water Sampling
Products and Systems
Twelvemonthsfrom
dateofshipment
All rights reserved. All product and company names are
property of their respective owners. This document
contains proprietary information. No part of this
document may be photocopied or reproduced without the
prior written consent of Manvia S.A. Sucursal España.
COOLERSSPARE PARTS
Part#Name
CL2O Cover "O" Ring for SC‐1andSC‐2
CL3O Cover "O" Ring for SC‐3andSC‐4
START‐UP
DANGER:To avoid the risk of burns, it is essential that a full flow of cooling water is present before
opening the sample inlet valve. Always close the sample inlet valve before turning off the cooling water.
Sample pipework becomes very hot under normal working conditions, and will cause burns if touched.
Follow this procedure for safe operation:
Open the cooling water inlet valve and outlet valve (if installed) first, and ensure that a full flow can
be seen at the cooling water outlet.
Gradually open the sample inlet valve and regulate the flow to achieve a cooled sample at desired
temperature.
Allow the sample to run for a while before collection or adjust flow to analyze in continuous systems.
When enough liquid has been collected close the sample inlet first, and then the cooling water
inlet/outlet valves. In continuous analyzer systems ensure the temperature is within allowable range.
After closing the sample inlet valve the sample OUT connection may drip in manual sampling systems
for a few minutes while the coil drains.
MA‐SC‐SERr00

OPERATIONBASIS
The cooling medium passes through the center shell around the coil. A hand regulating valve is used
to throttle the sample medium flow through the tubing coil. Cooling water is passed through the shell
of the unit in opposite direction to the sample medium in order to ensure optimum efficiency. The
energy of the sample medium is transferred as heat to the flowing cooling water, resulting in a drop
in the sample temperature.
When steam is the sample medium, the cooling water will first absorb the steam's latent heat,
condensing it back to water. Further, heat transfer as condensate passes through the coil will reduce
its sensible heat/ temperature prior to discharge.
PRODUCT DESCRIPTION
The MANVIA SC sample cooler series, is used to cool samples of boiler water or steam. The cooler
consists of a stainless steel double coil, through which the sample flows, and a stainless steel shell,
through which cooling water flows in the opposite direction. The end caps have pre‐drilled mounting
brackets. The SC sample cooler series is also available with clamping bracket for easy installation.
COIL PRESSURE/TEMPERATURE RATINGTABLES
INSTALLATION
CAUTION: The necessary protective equipment must be used in order to avoid knocks, cuts and
entrapments during installation.
Follow this procedure for correct installation:
It is advisable the use of corrosion resistant pipework suitable for the fluid being sampled in order
to connect cooler to sampling stream.
Keep the length of all tubing and pipes to a minimum.
Cooling water must be clean and free of scale forming salts.
The sample cooler must be mounted in vertical position, using a mounting bracket if required.
For SC coolers with mounting bracket, install the mounting bracket in accordance with the
assembly figure.
Connect sample IN and OUT of the sample in the top of cooler by using ¼” OD or 3/8” OD
connectors.
Connect the cooling water IN. Should be piped to the bottom of the sample cooler in 3/4"
nominal bore pipe via the cooling water inlet valve. A 3/4" or 1/2”NPT male elbow or straight
fitting makes a suitable connector.
Pipe the cooling water OUT. Should be piped from the top of the sample cooler to an open drain
or return cooling water circuit . In order to avoid the possibilty of an air lock at the top of the
sample cooler, do not allow the thread of the cooling water OUT fitting to protrude into the
sample cooler body.
ASSEMBLYFIGURE
CONNECTION
DESCRIPTION SC‐1SC‐2SC‐3SC‐4
SAMPLEINLET 1/4”TUBE 1/4”TUBE 3/8”TUBE 3/8”TUBE
SAMPLEOUTLET 1/4”TUBE 1/4”TUBE 3/8”TUBE 3/8”TUBE
COOLING WATERINLET 3/4“ NPTF 3/4“ NPTF 3/4“ NPTF 3/4“ NPTF
COOLING WATEROUTLET 1/2“ NPTF 1/2“ NPTF 3/4“ NPTF 3/4“ NPTF
CONNECTIONTYPETABLES
SC‐1/SC‐2
Temperature Allowable Pressure
°C bar
38 318
93 318
149 318
204 308
260 286
316 270
371 261
427 254
SC‐3/SC‐4
Temperature Allowable Pressure
°C bar
38 279
93 279
149 279
204 271
260 251
316 237
371 229
427 223