Marco 166 030 1C User manual

© S.p.A.
AVVERTENZE D’USO
INSTRUCTIONS FOR USE
ELETTROPOMPA AUTOADESCANTE
PER TRAVASO LIQUIDI
SELF-PRIMING ELECTRIC PUMP
FOR TRANSFERRING VARIOUS LIQUIDS
166 030 1C - VP45/AC 220V
01/04/14 Rev.01

© S.p.A.
PRODUCT DESCRIPTION
TECHNICAL DETAILS
APPLICATIONS
FLUIDS ALLOWED / NOT ALLOWED
Self-priming electric pump for the transfer of liquids of varied nature (see exception) for
discontinuous or intermittent usage.
The pumping element is made up of acetalic (POM) sliding vanes rotor which can possibly
even run dry for brief periods. Completely equipped with filter on the inlet side.
There are numerous fields of applications for the pump, however only exclusively with the
allowed liquids mentioned:
Øtransfer of diesel fuel between tanks, refuelling of tractors and earth moving
equipment
Øtransfer of water
Øtransfer of light weight lube oils, antifreeze, etc.
Tab.1 EN
CODE TYPE VOLT
l/min 35 bar 1 kg 4,7 mm² 0,75
gpm 9,2 psi 14,5 lb 10,4 AWG 18
WIRE SIZE **FUSE FLOW RATE * PRESSURE WEIGHT
VP45-AC
IP 54 Protection
* Internal tube Ø 25 mm / ** Length up to 4 m
A220 1,5166 030 1C
Tab.2 EN
FRESH WATER (max 30°C-86°F)
DIESEL FUEL*
PETROL (GASOLINE) •
FLAMMABLE LIQUIDS with PM< 55°C-131°F •
LIQUIDS WITH VISCOSITY > 20 cSt •
FOODSTUFF LIQUIDS •
CORROSIVE CHEMICAL PRODUCTS • •
SOLVENTS • •
LIQUIDS DANGERS
WARRANTY EXPIRES IF MAX FLUID
TEMPERATURE IS EXCEEDED
FIRE / EXPLOSION
MOTOR
OVERHEATING
FOODSTUFF LIQUID
CONTAMINATION
PUMP CORROSION
INJURY TO
PERSONNEL
DAMAGE TO SEALS
OK
NO
* Minimum flashpoint (PM): 55°C-131°F.
ENG
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TRANSPORTATION AND HANDLING
INSTALLATION
PRELIMINARY CHECKS
POSITIONING
AMBIENT CONDITIONS
TEMPERATURE: RELATIVE HUMIDITY:min.-10°C 14°F-max.60°C 140°F max. 90 %
OPERATING CYCLE
The pump has been designed for discontinuous use. Under conditions of high operating
pressures (eg. with closed or blocked outlet, excessive length of the delivery circuit and/or
excessive pressure due to accessories), it can be subjected to elevated stresses and
overheating and therefore should not be used for prolonged periods under such conditions.
Due to limited weight and dimensions the pump does not require the use of any special
handling or lifting equipment. When handling manually, normal personal protective gear
should be worn (safety shoes with toe piece, etc.). The pump is carefully packed prior to
shipment. Upon receiving, the packaging should be inspected for damages and the pump
stored in a dry area.
It is recommended that the use of the pump be according to normative safety standards
and also as per the precautions listed below.
The pump can be mounted in any position. Fix the pump utilizing suitable diameter
screws corresponding to the holes.
Check that there has been no damage to the pump during transportation or storage. Both
inlet and outlet ports should be carefully cleaned removing possible dust or residual
packaging material. Verify that the available electrical power supply corresponds to the
specification requirements.
WARNING: the above indicated temperature ranges are applicable to all components
of the pump and these limits must be respected in order to avoid any possible damage
or malfunctioning.
ENG
8

© S.p.A.
ELECTRICAL CONNECTION
TUBING CONNECTIONS
The electrical installation of the pump must include a protection fuse which is suitably rated
as indicated on the motor label.
Electrical cabling size should depend on the distance between pump and battery power
supply (see Tab.1 EN). The use of undersized cabling can cause overheating of the electrical
wiring and subsequent fire hazard. There will also be a voltage drop at the motor terminals
with a consequent reduction in efficiency. The flow rate value indicated on the motor label is
obtained with internal tube diameter indicated on Tab.1 EN. Tubes with inferior diameters will
cause an increase in current with potential risk of motor overheating.
WARRANTY EXPIRES IF NO FUSE IS UTILIZED
WARNING: THE PUMP MOTOR IS NOT EXPLOSION PROOF.
Do not install the pump where flammable vapours or gases may be present. Install the
pump in an accessible place for inspection. It is good practice to avoid any pump
contact with water splashes possibly causing water seepage into the motor with high
risk of internal oxidation and/or short circuit.
It is the responsibility of the installation technician to ensure a correctly designed circuit
installation fitted according to regulations. Environmental risks must be taken into
account with the installation.
Ø
Ø
Ø
Prior to making any tube/hose connections, check that the inlet ports have no end
caps;
Do not position the pump at a excessive height with respect to the minimum level of
the fluid to be transferred. Damage may occur if this height is exceeded as the pump
may not draw fluid. Make sure that the outlet tube is empty and without chokes;
Avoid choking the inlet or outlet tubes so that efficiency is optimized.
The use of an inlet filter is recommended especially with fluids containing impurities
(mesh ASTM no. 35).
Utilize tubes and connection pieces that are resistant to the fluid types handled and
avoid any possible environmental dispersion.
Ø
Ø
In this case frequent cleaning and maintenance of the filter is
advisable. The standard filter withstands a maximum positive pressure of 0.5 bar.
ENG
9

© S.p.A.
TROUBLESHOOTING
WHY THE PUMP WILL NOT PRIME ITSELF?
CHECK POINTS IF THE PUMP HAS STOPPED OR WILL NOT START
GOOD PRACTICES ENSURING A WELL FUNCTIONING PUMP
Ø
Ø
Ø
Ø
Check the effectiveness of the battery power supply (voltage activity);
Check if the fuse has blown;
Check for any foreign matter present in the pump body. To do this, disconnect the
power supply and unscrew the four fixing screws, remove the front cover plate and
inspect the chamber. Replace the cover plate in the same initial position after
inspection;
Avoid running the pump dry for more than a few minutes. Pumps found defective
that have run dry in the absence of fluid are not covered by warranty.
If it is expected that the pump will not be used for a period of at least 30 days, especially in the
case of usage with water, it is advisable to run fresh water through it and to then loosen the
front plate screws. Upon re-use, run the pump briefly (a few seconds) and tighten the screws
again. Check under conditions of maximum operating pressure that the motor current value
is within the motor label specifications.
Ø
Ø
Ø
Ø
Ø
Ø
Ø
Ø
The pump is fitted at an excessive height above the fluid level
The pump has run dry for too long a period
Long periods of inactivity. In this case it is advisable to add liquid directly into the
chamber before start-up
Air leak at the suction pipe due to the following reasons, possible cuts in the pipe,
inadequate hose clamps, malfunctioning of the filter due to defective/worn seals or
filter clogged
Air leak at the front plate cover due to the following reasons, loose fixing screws,
poor effectiveness of the seal
Faulty electrical cable connections
Presence of obstructions or restrictions in the suction or delivery pipes or the use of
special devices(eg. automatic spray pistol or aqua-stop)
Presence of liquid loops in the outlet tube
ENG
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© S.p.A.
NORMAL MAINTENANCE
INDICATORS THAT THE PUMP IS FUNCTIONING CORRECTLY
TO OPEN THE PUMP
ENVIRONMENTAL DISPOSAL
WARRANTY
PACKAGING ENVIRONMENTAL DISPOSAL
Ø
Ø
Ø
Check frequently and keep the inlet filter clean;
Check every month the chamber and keep clean from any foreign matter;
Check every month that electrical wiring is in good condition.
Ø
Ø
Regular flow and constant noise levels;
Amp-draw within the limits indicated in the technical details.
Ø
Ø
It is recommended that a specialized service technician be consulted for any
repair work or the replacement of worn out internal components, exclusively with
original spare parts;
During the warranty period, only by authorized Marco S.p.A. personnel, failing
which the warranty will expire.
Do not dispose of pumps into household waste: pumps that are no longer usable, must
be collected separately and and disposed of in an enviromentally correct manner.
The user is invited to effect a proper waste separation, in order to facilitate the recycling
of the materials of which the packing is composed.
1) The Warranty period is 2 years from date of purchase on production of the
appropriate sales invoice.
2) Should the original sales invoice not be available, then the 2 year warranty
period will be valid from production date.
3) The Warranty becomes null and void in the case of incorrect utilization or
disregard of the instructions contained herein.
4) The Warranty only covers original production defects.
5) The Warranty does not cover any related installation costs involved.
6) Transport costs are refundable only in the case where warranty has been duly
accepted by Marco Spa and they will be limited to the actual shipment costs
between Marco Spa warehouse and the client's delivery address.
7) No credit notes or replacement items will be issued prior to the receipt and
proper testing of any Marco goods that are deemed faulty.
ENG
11

© S.p.A.
SCHEDA DI ASSEMBLAGGIO / EXPLODED VIEW
1
2
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7
5
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19
20
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Pos. Q.tà Descrizione Description Ricambio
Spare Part
1 1 CORPO POMPA PUMP BODY
2 1 ANELLO DI TENUTA LIP SEAL
X3 1 RONDELLA WASHER
4 1 CUSCINETTO BALL BEARING
5 1 MOTORE MOTOR
6 1 FLANGIA FLANGE
7 1 GIUNTO COUPLING
8 1 GRANO HEADLESS SCREW
9 1 ALBERO SHAFT
10 1 LINGUETTA KEY
11 4 VITE M5x16 SCREW M5x16
12 2 VITE M4x12 SCREW M 4x12
13 1 ROTORE ROTOR
X
14 5 PALETTA VANE
15 1 O-RING O-RING
16 1 PIATTELLO TOP PLATE
17 3 VITE SCREW
18 2 PORTAGOMMA TUBE OUTLET
X
19 4 O-RING O-RING
20 2 TAPPO CAP
21 4 VITE SCREW
ENG I T
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SMONTAGGIO PORTAGOMMA / TUBE OUTLET REMOVING
ENG I T
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COLLEGAMENTO / TUBING CONNECTIONS
PORTATA MAX.
MAX. FLOW RATE
TIPO / TYPE
1
3
2
4
ENG I T
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INGOMBRI / DIMENSIONS
mm pollici / inches
91,5 3 5/8" 74,5 2 7/8"
166 6 1/2"
120 4 3/4"
187 7 3/8"
25 1"
71 2 3/4"
90 3 1/2"
6 1/4"
276 10 7/8"
113 4 1/2"
ENG I T
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DIAGRAMMI / DIAGRAMS
DIAGRAMMA PORTATA
FLOW RATE DIAGRAM
DIAGRAMMA ASSORBIMENTO
AMPERE-DRAW DIAGRAM
0
10
20
30
40
0 0,2 0,4 0,6 0,8 1 1,2
bar
l/min
0
0,25
0,5
0,75
00,20,40,60,811,2
bar
A
ENG I T
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© S.p.A.
Associato AIB
associazione
industriale
bresciana
DICHIARAZIONE DI CONFORMITA’ C.E.
E.C. DECLARATION OF CONFORMITY
Confermiamo che il prodotto:
We confirm that the product:
166 030 1C - VP45/AC 220V Pompa a palette 35 l / Vane pump
Questa dichiarazione è valida per tutti gli articoli prodotti secondo la documentazione tecnica che è parte di questa
dichiarazione. In caso di eventuali verifiche pertinenti alla Sicurezza dell macchine elettriche ed alla Compatibilità
Elettromagnetica sono state applicate le seguenti normative:
This declaration is valid for all products which are produced in accordance with the technical documentation which is
a part of this declaration. For verification of conformity with regard to the security of electric machines and to the
Electromagnetic Compatibility the following standards are applied:
EB60335-2-41:1990 Sicurezza delle macchine elettriche per uso domestico ed
+A51:1991 usi affini. Particolari applicazioni delle pompe elettriche con liquidi che non
superano la temperatura di 35 °C.
Security of electric machines for the domestic use and similar uses.
Particular applications of electric pumps with liquids that do not exceed 35°C.
EN50081 - 1 / 03.93 Normativa generica sull’emissione di disturbi radio (abitazioni, ambienti
commerciali e piccole industrie).
Generic emission standard, residental, commercial and light industry.
EN50082 - 2 / 03.95 Normativa generica sulla resistenza ai disturbi radio
(ambienti industriali) Generic waves immunity standard, industrial environment
.
Contrassegnazione con marchio CE da: Settembre ’96
EC product marking from: September‘96.
Questa dichiarazione è rilasciata sotto la responsabilità esclusiva di:
This declaration is given under the sole responsibility of:
MARCO S.P.A.
Via Mameli 10 - 25014 Castenedolo (Brescia)
Tel. [phone] Fax [phone]
è conforme alla Direttiva 73/23/CE relativa al Basso Voltaggio e
alla Direttiva 2004/108/CE relativa alla Compatibilità Elettromagnetica
is in conformity with 73/23/EC Directive relating to Low Voltage and
with 2004/108/EC Directive relating to the Electromagnetic Compatibility
ENG I T
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© S.p.A.
NOTE / NOTES
ENG I T
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© S.p.A.
Pagina intenzionalmente lasciata vuota.
Intentionally left blank.
ENG I T
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Questo documento e' proprieta' di Marco S.p.A la riproduzione e l'uso sono vietati.
Tutti i diritti sono riservati.
Per ulteriori informazioni vedere nostro sito internet - www.marco.it
Marco S.p.A Via Mameli 10 - 25014 Castenedolo (Brescia) – Italia
tel. [phone] / Fax [phone]
Property of MARCO S.p.A reproduction prohibited. All rights reserved.
For further information visit our web site - www.marco.it
Marco S.p.A Via Mameli 10 - 25014 Castenedolo (Brescia) – Italy
tel. [phone] / Fax [phone]