Marley DH1021C Installation and operating instructions

DH Series
Portable Industrial Unit
Blower Air Heaters
Dear Owner,
Congratulations! Thank you for purchasing this new heater by Marley Engineered Products. You have made a wise invest-
ment selecting the highest quality product in the heating industry. Please carefully read the installation and maintenance
instructions shown in this manual. You should enjoy years of efficient heating comfort with this product from Marley
Engineered Products... the industry’s leader in design, manufacturing, quality and service.
... The Employees of Marley Engineered Products
Installation & Maintenance Instructions
When using electrical appliances, basic precautions should
always be followed to reduce the risk of fire, electric shock
and injury to persons, including the following:
1. Read all instructions before using this heater.
2. This heater is hot when in use. To avoid burns, do not let
bare skin touch hot surfaces. If provided, use handles
when moving this heater. Keep combustible materials,
such as furniture, pillows, bedding, papers, clothes, and
curtains at least 3 feet (0.9 m) from the front of the heater
and keep them away from the sides and rear.
3. Extreme caution is necessary when any heater is used by
or near children or handicapped individuals and whenev-
er the heater is left operating and unattended.
4. Always disconnect heater when not in use.
5. Do not operate any heater with a damaged cord or plug
or after the heater malfunctions, has been dropped or
damaged in any manner. Return heater to authorized ser-
vice facility for examination, electrical or mechanical
adjustments, or repair.
6. Do not use outdoors.
7. This heater is not intended for use in bathrooms, laundry
areas and similar indoor locations. Never locate heater
where it may fall into a bathtub or other water container.
8. Do not run cord under carpeting. Do not cover cord with
throw rugs, runners or the like. Arrange cord away from
traffic area and where it will not be tripped over.
9. To disconnect heater, turn thermostat off, then remove
plug from outlet.
10.Connect to properly grounded outlets only.
11. Do not insert or allow foreign objects to enter any ventila-
tion or exhaust opening as this may cause an electric
shock, fire or damage the heater.
12.To prevent a possible fire, do not block air intakes or
exhaust in any manner. Do not use on soft surfaces, like
a bed, where opening may become blocked.
13.A heater has hot and arcing or sparking parts inside.Do
not use it in areas where gasoline, paint or flammable liq-
uids are used or stored.
14.Use this heater only as described in this manual. Any
other use not recommended by the manufacturer may
cause fire, electric shock or injury to persons.
15.This heater is not intended for use with an extension cord.
16. Save these instructions.
SAVE THESE INSTRUCTIONS
WARNING !

ASSEMBLY INSTRUCTIONS
The DH is shipped fully assembled. The handle is assembled in
the lower position (dotted line Fig. 1). To position handle in the
upright position, remove bolts securing the handle to the support
legs, lift handle until the handle holes line up with the upper holes
in the support legs and insert bolts to secure the handle in the full
upright position.
WIRING INSTRUCTIONS
1. Use heater only on the voltage and frequency specified on
the nameplate.
2. All wiring should be done in accordance with local codes and
the National Electrical Code by a qualified person.
3. Branch circuit wire for connection to heater must be at least
90°C wire.
4. The top access panel is secured by 4 screws that must be
loosened to gain access.
5. A ground terminal is provided near the power terminal board.
The ground wire should be connected before other
connections are made.
6. Refer to Chart A for proper size “SO” grade cable.
7. A proper strain relief must be used with “SO” grade cable.
8. Dragon heaters are factory pre-wired for 3-phase delta
operation. Some units can be converted to single phase
operation by changing the wiring. Refer to Chart A for those
heaters that can be converted to single phase. The
appropriate wiring diagram is also located on the back of the
wiring compartment cover.
Risk of fire. Do not use as a residential or household heater.
a
WARNING
!
Hazard of Fire or Discoloration of Temperature Sensitive
Fabrics. Do not use as a residential or household heater. Keep
combustible material and such fabrics away from heater. Do
not operate heater where flammable vapors, gases or liquids
are present. Heaters in the heat mode should not be operated
in room temperatures above 80°F. Fan motor is not designed
to operate in ambients below -40°F.
To avoid personal injury read “IMPORTANT INSTRUCTIONS”
before installation or operation of heater.
a
WARNING
!
Keep electrical cords and combustible materials, such as
drapes and other furnishings, away from heater.
a
WARNING
!
Bolt ( )
Nut ( )
Support Leg
Handle
Direction of
Airflow
Figure 1
ELECTRIC SHOCK HAZARD. Disconnect all power before
installing or servicing heater. Failure to do so could result in
personal injury or property damage. Heater must be effectively
grounded in accordance with the National Electrical Code,
NFPA 70.v
a
WARNING
!
2
Fits Cable Dia. Plug Type Model Description Volts Amps Configuration NEMA # ANSI #
.385”-.780” Locking LPS25124 3 Pole, 4 Wire 250 20 L15-20 C73.85
.385”-.780” Locking LPS25103 3 Pole, 4 Wire 250 30 L15-30 C73.86
.595”-1.150” Locking LPS25104 3 Pole, 4 Wire 480 30 L16-30 C73.88
.595”-1.150” Locking LPS25084 3 Pole, 4 Wire 600 30 L17-30 C73.89
.750”-1.125” Locking LPS25083 2 Pole, 4 Wire 600 50 — —
.750”-1.125” Locking LPS25064 3 Pole, 4 Wire 600 50 — —
.625”-1.187” Non Locking NPS25650 2 Pole, 3 Wire 250 50 6-50 C73.53
.390”-.775” Non Locking NPS1520 3 Pole, 4 Wire 250 20 15-20 C73.59
.750”-1.250” Non Locking NPS1550 3 Pole, 4 Wire 250 50 15-50 C73.61
Plug Specifications
G
G
W
XZ
G
W
XZ
X
G
Y
Z
X
G
Y
Z
X
G
Y
Z
X
G
Y
Z
Y
X
G
Y
X
Z
WIRING 25 FT OPTIONAL PLUGS
MODEL DIAGRAM SHIP WIRE CORD LOCKING NON-LOCK
NUMBER KW VOLTS BTUH PH AMPS NUMBER WT. SIZE SET TYPE TYPE
DH1021C* 10 240 34,120 1 41.7 N/A 65 lbs N/A Included* - Included
DH0783 7.5 208 25,590 1 36.3 1A 65 lbs 8/3 CS25083 - NPS25650
3 21 1 10/4 CS25104 LPS25103 NPS1550
DH1023 10 240 34,120 1 40.8 1A 65 lbs 6/3 CS25063 - NPS25650
3 23.6 1 10/4 CS25104 - NPS1550
DH1583 15 208 51,180 3 41.8 1 65 lbs 6/4 CS25064 - NPS1550
DH1523 15 240 51,180 3 36.3 1 65 lbs 8/4 CS25084 - NPS1550
DH1521 15 240 51,180 1 62.5 1A 65 lbs 4/4 CS25044 - NPS1550
DH1543 15 480 51,180 1 31.4/18.2 2A 65 lbs 8/3 CS25083 LPS25083 -
3 2 12/4 CS25124 LPS25104 -
DH2043 20 480 68,240 1 41.6/24.4 4A 75 lbs 6/3 CS25063 LPS25083 -
3 4 10/4 CS25104 LPS25084 -
DH3043 30 480 102,360 3 36.3 4 75 lbs 6/4 CS25064 LPS25064
DH3063 30 600 102,360 3 29.1 4 75 lbs 8/4 CS25084 LPS25084
*Model DH1021C is shipped with 10 ft. power cord and plug.
Note: All units are factory wired for 3 phase operation. Models designated 1 and 3 phase can be field wired for single phase operation.
Chart A

3
OPERATION INSTRUCTIONS
THERMOSTAT
Heaters include a bimetal thermostat for the automatic control
of the exiting air temperature. The thermostat knob controls the heating
elements and fan functions. The heater and fan are
de-energized with the knob in the extreme clockwise position.
Turning the knob clockwise from the off position to the fan
position will energize the fan only, for use in summer cooling.
The adjustment knob controls power to the heater and fan
when turned further in the clockwise direction, with the highest tempera-
ture setting in the extreme clockwise position.
The temperature setting in the heater mode is approximately
40°F in the low setting and 100°F at the highest setting.
Note: The adjustment knob should be turned to the fan only
setting after use for heating. The fan should be left on for at least 3 min-
utes to remove residual heat from the unit and to prevent overheating of
the housing.
Cord Preparation for Portable Heaters
1. Determine the gage and number of conductors fromChart A using
amps and phase from the heater nameplate. It is not recommended
that cord exceed 50 feet in length.
2. Strip off outer jacket of cord and insulation from lead wires. The tabu-
lation below provides the strip dimensions for the
various Chromalox portable heaters. See the nameplate on the heater
for the Model number.
3. Slide fitting onto cord and tighten knurled nut to secure fitting
to cord.
4. Select plug to match electrical rating of cord.
5. On opposite end of cord prepare end as directed by
instructions that are provided with the plug.
6. Attach cord assembly to heater as shown in Fig. 2 below:
Model No. A B C
All Models 8” 1” 0.5”
Figure 2
Run wire tie through slots in bracket and over cord.
Pull tab of wire tie to provide cord strain relief.
Power
wires
Ground
wire
90° fitting
"A"
"B" (Insulation strip dimension for ground wire).
"C" (Insulation strip dimension for power wires).
T3
T2
T1
L3
L2
L1 2
13
Thermostat
Cord by others.
Type "SO" or equal
sized to meet nameplate
requirements
4
1
3
5
6
Front of
Heater
6
5
4
3
2
1
Red
Motor
Blu Blk
Wht
Cutout
6
4
Diag. 1 – FACTORY WIRED 3 PHASE
T2
T1
L2
L1
2
Cord by others.
Type "SO" or equal
sized to meet nameplate
requirements
4
1
3
5
6
Front of
Heater
6
5
4
3
2
1
All control wiring
same as Diag. 1
Instructions:
1. Loosen screws on load side of contactor. Remove all lead wire.
2. Insert lead wires numbers 1, 3, and 5 into box lug connector "T1". Tighten screws
on box lug connector.
3. Insert lead wires numbers 2, 4, and 6 into box lug connector "T2". Tighten screws
on box lug connector.
4. Examine wiring to make certain it is per above diagram.
Diag. 1a – FIELD CONVERSION TO 1 PHASE
All control wiring
same as Diag. 2
T2
T1
L2
L1
2
Cord by others.
Type "SO" or equal
sized to meet nameplate
requirements
4
1
3
5
6
Front of
Heater
6
5
4
3
2
1
All even numbered wires to T2
All odd numbered wires to T1
Contactor
Instructions:
1. Loosen screws on load side of contactor. Remove all lead wire.
2. Insert lead wires numbers 1, 3, and 5 into box lug connector "T1".
Tighten screws on box lug connector.
3. Insert lead wires numbers 2, 4, and 6 into box lug connector "T2".
Tighten screws on box lug connector.
4. Examine wiring to make certain it is per above diagram.
Diag. 2a – FIELD CONVERSION TO 1 PHASE
T3
T2
T1
L3
L2
L1
2
13
Thermostat
Cord by others.
Type "SO" or equal
sized to meet nameplate
requirements
4
1
3
5
6
Front of
Heater
6
5
4
3
2
1
Blk/Red or Grey
Motor
Blk
Wht
Cutout
6
4
Contactor
13
5
246
To T3
To T3
To T1 To T2 To T1
To T2
Fan Relay
A2
T2
T1
A1
L2
L1
XFMR
Blk
Black
White
Diag. 2 – FACTORY WIRED 3 PHASE
T3
T2
T1
L3
L2
L1
11
13
Thermostat
Cord by others.
Type "SO" or equal
sized to meet nameplate
requirements
9
10
7
8
12
Front of
Heater
10
9
4
3
2
1
Motor
Blue
Cutout
6
4
Contactor
1
3
5
2
4
6
To T3
To T3
To T1
To T2 To T1
To T2
Red
Black
White
6
5
12
11
8
7
Diag. 3 – FACTORY WIRED 3 PHASE
MAINTENANCE INSTRUCTIONS
Replace or repair damaged cords or plugs immediately. Check
tightness of all electrical connections prior to energizing the
heater. Blow out or vacuum away any dirt or debries that may
have accumulated around the control enclosure fan motor or
heating elements.
Electric Shock Hazard. Disconnect heater from power supply
before servicing and/or inspecting the heater; failure to do so
may result in electrical shock.
a
WARNING
!

4
10
4
12
9
8
11
10
9
4
3
2
1
All control wiring
same as Diag. 4
T2
T1
L2
L1
Cord by others.
Type "SO" or equal
sized to meet nameplate
requirements
Front of
Heater
All even numbered wires to T2
All odd numbered wires to T1
Contactor
Instructions:
1. Loosen screws on load side of contactor. Remove all lead wire.
2. Insert lead wires numbers 1, 3, 5, 7, 9 and 11 into box lug connector "T1".
Tighten screws on box lug connector.
3. Insert lead wires numbers 2, 4, 6, 8, 10 and 12 into box lug connector "T2".
Tighten screws on box lug connector.
4. Examine wiring to make certain it is per above diagram.
1
3
5
2
7
6
6
5
12
11
8
7
Diag. 4a – FIELD CONVERSION TO 1 PHASE
LIMITED WARRANTY
All products manufactured by Marley Engineered Products are warranted against defects in workmanship and materials for one year from date of installation, except heat-
ing elements which are warranted against defects in workmanship and materials for five years from date of installation. This warranty does not apply to damage from acci-
dent, misuse, or alteration; nor where the connected voltage is more than 5% above the nameplate voltage; nor to equipment improperly installed or wired or maintained in
violation of the product’s installation instructions. All claims for warranty work must be accompanied by proof of the date of installation.
The customer shall be responsible for all costs incurred in the removal or reinstallation of products, including labor costs, and shipping costs incurred to return products to
Marley Engineered Products Service Center. Within the limitations of this warranty, inoperative units should be returned to the nearest Marley authorized service center or
the Marley Engineered Products Service Center, and we will repair or replace, at our option, at no charge to you with return freight paid by Marley. It is agreed that such
repair or replacement is the exclusive remedy available from Marley Engineered Products.
THE ABOVE WARRANTIES ARE IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED, AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND
FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE AFORESAID EXPRESSED WARRANTIES ARE HEREBY DISCLAIMED AND EXCLUDED FROM THIS
AGREEMENT. MARLEY ENGINEERED PRODUCTS SHALL NOT BE LIABLE FOR CONSEQUENTIAL DAMAGES ARISING WITH RESPECT TO THE PRODUCT,
WHETHER BASED UPON NEGLIGENCE, TORT, STRICT LIABILITY, OR CONTRACT.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above exclusion or limitation may not apply to you. This warranty gives
you specific legal rights, and you may also have other rights which vary from state to state.
For the address of your nearest authorized service center, contact Marley Engineered Products in Bennettsville, SC, at 1-800-642-4328. Merchandise returned to the fac-
tory must be accompanied by a return authorization and service identification tag, both available from Marley Engineered Products. When requesting return authorization,
include all catalog numbers shown on the products.
06/08
5200-2653-001
PPD057A
470 Beauty Spot Rd. East
Bennettsville, SC 29512 USA
HOW TO OBTAIN WARRANTY SERVICE AND
WARRANTY PARTS PLUS GENERAL INFORMATION
1. Warranty Service or Parts 1-800-642-4328
2. Purchase Replacement Parts 1-800-654-3545
3. General Product Information www.marleymep.com
Note: When obtaining service always have the following:
1. Model number of the product
2. Date of manufacture
3. Part number or description
T3
T2
T1
L3
L2
L1
11
13
Thermostat
Cord by others.
Type "SO" or equal
sized to meet nameplate
requirements
9
10
7
8
12
Front of
Heater
10
9
4
3
2
1
Blk/Red or Grey
Motor
Blk
Wht
Cutout
6
4
Contactor
1
3
5
2
4
6
To T3
To T3
To T1
To T2 To T1
To T2
Fan Relay
A2
T2
T1
A1
L2
L1
XFMR
Blk
Black
White
6
5
12
11
8
7
Diag. 4 – FACTORY WIRED 3 PHASE
PARTS COMMON TO ALL UNITS
DESCRIPTION PART NO.
Wheels 333-557518-004
Grille 134-304780-002
Thermostat 300-304782-001
Thermal Cut-out 300-048038-003
Fan Relay (not used on 072-123534-057
208 and 240V Models)
ELEMENT MOTOR FAN CONTACTOR CONTROL
MODEL NO. VOLTS KW PHASE PART NO. PART NO. PART NO. PART NO. TRANS/
DH0783 208 7.5 1 and 3 118-304793-001 072-304551-014 ———
DH1023 240 9.75 1 and 3 118-304793-004 193-302120-009 072-304551-014 ———
DH1583 208 15 3 118-304793-007 072-304551-014 ———
DH1523 240 15 3 118-304793-008 072-304551-014 ———
DH1543 480 15 1 and 3 118-304793-009 193-302120-012 072-304551-008 315-304252-001
DRA-20-23 240 19.5 3 118-304793-004 193-302120-009 112-045422-007 072-304551-014 ———
DRA-20-43 480 20 1 and 3 118-304793-005 193-302120-012 072-304551-008 315-304252-001
DRA-30-43* 480 30 3 118-304793-011a 193-302120-012 072-304551-008 315-304252-001
118-304793-013b
DRA-30-93* 600 30 3 118-304793-012a 193-302120-015 072-304551-008 315-304252-003
118-304793-014b
*30 kW units contain two sets of three elements (six total). The ratings of the three elements on the discharge end have a lower wattage than the elements on
the fan end of heater. The ends of the elements are color coded, the lower wattage are color coded yellow and the higher wattage are color coded blue.
a. Lower wattage elements, discharge end, yellow coded
b. Higher wattage elements, fan end, blue coded
Renewal Parts Identification