Marley STRATUS DESIGN Series User manual

2
MARLEY
STRATUS
DESIGN
SERIES
Design and
Installation Guide

1
SYSTEM OVERVIEW
Application 2
Non standard application use 2
Durability 2
Environmental 2
Quality accreditation 2
DESIGN DETAILS
Flow characteristics 2
Wet system – Head pressure 2
Water collection – Drinking water 2
Weathering 2
Fabrication 2
Snow loading/Wind effect 2
PRODUCT LIST 3
INSTALLATION DETAILS 5
SECTION 1: PLANNING & PREPARATION 5
1.1 Roof overhang 5
1.2 Solvent welding procedure 5
1.3 Thermal expansion 6
1.4 Water flow direction – High point to Low point 7
1.5 Recommended fall 7
SECTION 2: TYPHOON SPOUTING INSTALLATION 7
2.1 Bracket positioning (MT2I/MT2E) 7
2.2 Bracket fixing 8
2.3 Installing the expansion outlet (MT8.80) 9
2.4 Installing the end cap to an expansion outlet 9
2.5 Inserting the spouting into the brackets 9
2.6 Inserting the spouting into the expansion outlet 10
2.7 Installing the dropper outlet (MT11.80) 10
2.8 Expansion joiner setup (MT17) 10
SECTION 3: SPOUTING INSTALLATION SCENARIOS 11
3.1 Spouting run to an expansion outlet 12
3.2 Spouting run with an expansion joiner 13
3.3 Spouting run to dropper outlet 14
SECTION 4: 80MM ROUND DOWNPIPE (RP80) INSTALLATION 15
4.1 Soffit offset assembly 15
4.2 Downpipe jointing socket (RS80) 15
4.3 Installing downpipe clips (RC80 & RC80.2) 16
4.4 Installing the downpipe junction (RJ80) 16
4.5 Downpipe spreader kit (SKIT80) 17
MAINTENANCE 17
Touch up paint 17
STORAGE & HANDLING 17
Storage 17
Handling 18
GUARANTEE 18
CONTENTS

2
SYSTEM OVERVIEW
APPLICATION
Marley New Zealand Limited uPVC spouting and downpipe systems are designed for the collection and discharge
of rainwater from roof areas. Marley uPVC spouting and downpipe systems are suitable ONLY as external spouting
and downpipes and are NOT suitable for use as a concealed system.
• Marley spouting systems should not be installed as an internal spouting system.
• Marley downpipe systems should not be installed in wall or ceiling cavities.
NON STANDARD APPLICATION USE
If Marley uPVC spouting and downpipe systems are to be used in any applications not covered by the current
Marley literature, written confirmation of suitability should be obtained from Marley.
DURABILITY
Marley uPVC spouting and downpipe systems are suitable as external spouting and downpipes exceeding the minimum
five years durability requirements of the New Zealand Building Code clause B2/AS1 table 1. With correct installation
and maintenance, Marley uPVC spouting and downpipe systems will perform well in excess of the 15 year guarantee
period. A regular cleaning programme is essential to maintain the performance and appearance of the system.
ENVIRONMENTAL
Marley operates recycling programs with industry partners where uPVC pipes are returned from site for recycling on
Marley’s premises. All Marley manufactured uPVC spouting and downpipe systems are 100% recyclable. Marley uPVC
spouting and downpipe systems are suitable for most environmental conditions and will never rust, rot or corrode.
QUALITY ACCREDITATION
Marley operates Quality and Environmental Management Systems that are registered by Telarc SAI as complying
with ISO 9001 : 2008 Telarc Registration 678 and ISO 14001 : 2004 Telarc Registration 78.
DESIGN DETAILS
FLOW CHARACTERISTICS
Marley uPVC spouting and downpipe systems have been designed to optimise the discharge of water. Selection of
profile and downpipe size is dependent upon the roof catchment area and the rainfall intensity for the region where
the product is being installed. Applying fall to the spouting improves the flow and the location of the outlets can also
influence the flow. The New Zealand Building Code Approved Document E1 references downpipes and spouting in
the Acceptable Solution E1/AS1 Clauses 4.0 and 5.0. More detailed spouting design can be found in AS/NZS3500.3
WET SYSTEM – HEAD PRESSURE
When downpipes are holding water for a prolonged period of time and are therefore subjected to head pressure
(e.g. water tank connection or downpipe installed horizontally), ONLY round downpipes are suitable. Care should
be taken to ensure that all joints are sealed properly using Marley MCS solvent. Marley does not recommend uPVC
downpipes be buried, instead Stormwater/DWV pipe should be used for this application.
WATER COLLECTION – DRINKING WATER
All Marley uPVC spouting and downpipe systems are suitable for the collection of rainwater for drinking purposes.
Marley uPVC spouting and downpipe systems as well as Marley stormwater / DWV pipe and fittings have been
tested and comply with, AS/NZS 4020:2005: Testing of products for use in contact with drinking water. As
spouting and downpipes form only part of a complete rainwater collection system, care should be taken to ensure
water is not contaminated by other sources.
WEATHERING
Over time the components of the Marley spouting and downpipe system will weather, as is customary with all
exterior pigmented finishes. The weathering will not affect the long- term durability of the system. The rate at
which fading occurs will be dependent on the environmental conditions the product is exposed to, including
UV levels, pollution and building orientation.
FABRICATION
Marley’s fabrication services can provide assistance with special part requirements for the completion of your
project. Items, such as those described below, can be fabricated to the required dimensions:
• Special angle flat • Special angle rake
• Special outlet • Special adaptor
SNOW LOADING / WIND EFFECT
Marley recommends reducing the bracket spacing to 300mm for areas subjected to high wind or occasional snow
falls. Marley uPVC spouting systems are NOT recommended for HEAVY snow fall areas.

3
TYPHOON SPOUTING
Available in 4m
length
MT1.4.TTN
MT1.4.COP
INTERNAL BRACKET
MT2I.TTN
MT2I.COP
EXTERNAL BRACKET
MT2E.TTN
MT2E.COP
EXPANSION OUTLET
80mm
MT8.80.TTN
MT8.80.COP
DROPPER OUTLET
80mm
MT11.80.TTN
MT11.80.COP
JOINER
MT5.TTN
MT5.COP
EXPANSION JOINER
MT17.TTN
MT17.COP
EXTERNAL ANGLE 90º
MT6.TTN
MT6.COP
INTERNAL ANGLE 90º
MT7.TTN
MT7.COP
LEFT HAND STOP END
Spouting only
MT3.TTN
MT3.COP
RIGHT HAND STOP END
Spouting only
MT4.TTN
MT4.COP
TYPHOON
SPOUTING
SYSTEM
Typhoon is a half round spouting system
designed specifically for New Zealand
homes and conditions. This contemporary
design offers a choice of either internal or
external brackets.
101mm
145mm
88mm
101mm
88mm
145mm
Cross-sectional area 6100 mm2
100mm
133mm
76mm
149mm
96mm
122mm
122mm
96mm
149mm
AVAILABLE ON REQUEST
SPECIAL ANGLE - FLAT
Fabricated
MTSPEC.F
SPECIAL ANGLE - RAKE
Fabricated
MTSPEC.R

4
END CAP
80mm
CS80.TTN
CS80.COP
DOWNPIPE SPREADER
KIT 80mm
SKIT80.TTN
SKIT80.COP
DROPPER OUTLET
N.B For flat bottom
spouting only
MC11.80.TTN
MC11.80.COP
SOLVENT WELDING
CEMENT – 180g tube
MCS.TTN
MCS.COP
GALVANISED NAILS
MCNAILS
80MM ROUND
DOWNPIPE
SYSTEM
80mm round downpipes are well suited to
most houses and buildings and can be
used when subjected to head pressure
eg. connected to water tanks.
Note: Round downpipes must not be
used in wall or ceiling cavities as well
as buried applications.
80mm O.D.
ROUND DOWNPIPE
80mm 3m Length
NB: Nonsocketed – use
jointing socket
RP80.TTN
RP80.COP
95º SOCKET BEND
80mm
RB2.80.TTN
RB2.80.COP
PIPE CLIP-SADDLE
80mm
RC80.TTN
RC80.COP
ADJUSTABLE PIPE
CLIP 80mm
RC80.2.TTN
RC80.2.COP
JOINTING SOCKET
80mm
RS80.TTN
RS80.COP
95º JUNCTION
80mm
RJ80.TTN
RJ80.COP

5
50mm
INSTALLATION DETAILS
SECTION 1: PLANNING & PREPARATION
Draw your roof plan to scale, or use roof plan details of your house if
available. A scaled drawing enables spouting lengths, spouting brackets
and other required components to be more easily estimated. Establish
the following:
• downpipe locations
• thermal expansion relief points
• spouting and downpipe lengths required
• fittings required.
It is important to determine which direction the installation will be
completed, as components should be solvent welded one after the other
working in one direction.
• For a gable ended roof start fitting the spouting at the high point
working towards the expansion outlet.
• For a hipped roof commence from a corner.
1.1 ROOF OVERHANG
The roof overhang should not be less than 50mm to ensure correct roof
water discharge into the spouting.
1.2 SOLVENT WELDING PROCEDURE
Marley spouting and downpipe systems are assembled using solvent
welding cement which ensures a watertight system and resistance to
mechanical stress over the years.
When possible, solvent weld one side of the fitting on to a length of
spouting and let it cure for 10 minutes before installing in the brackets
and solvent welding onto another length of spouting. Only Marley solvent
weld cement should be used and it is important to follow the steps below:
1. Ensure cuts of the spouting profile are straight and clean.
2. The surface areas to be welded must be clean and dry before the
solvent is applied.
3. Apply solvent welding cement evenly to both surfaces to be joined. (A)
4. Ensure that the spouting has been fully pushed until it stops. (B)
5. Apply a final bead of solvent to fully seal the assembly. (C)
6. Wait 10 minutes before manipulating the assembly.
7. Any surplus solvent on the exterior surface should be removed
immediately with a clean cloth.
A.
B.
C.

6
1.3 THERMAL EXPANSION
Marley uPVC systems expand and contract
at a linear thermal expansion coefficient
of 0.7mm /m /10ºC. Marley spouting
systems allow for the thermal expansion
of uPVC using expansion outlets and
expansion joiners, creating relief points
for expansion during the install.
Expansion outlet (MT8.80)
Expansion joiner (MT17)
Controlling the direction of Thermal Expansion/Contraction
To address thermal expansion, consider each run of spouting separately. Through continued expansion and
contraction over a period of time, certain spouting runs which lead from an expansion outlet, may gradually creep
in one direction. This may cause it to drop out of the expansion outlet or move too far into the expansion outlet.
This can be prevented by screwing the spouting onto the fascia as indicated in the diagrams below.
1A. For an expansion outlet positioned at one end of a
spouting run, the expansion will be directed from
the end cap to the expansion outlet. Fix at
location F1.
1B. For an expansion outlet positioned in the middle
of a spouting run, the expansion will be directed
from the end caps to the expansion outlet. Fix at
locations F2 and F3.
Fixing spouting to the fascia
These diagrams illustrate where the spouting should be screwed to the fascia to control the direction of
expansion, for a number of common scenarios.
1.
1A
1B
F2 F3
F1 Expansion direction
3. For a spouting run exceeding four metres between
corners without an expansion outlet, an expansion
joiner is required. In this instance, the spouting will
not require screwing onto the fascia.
3.
2A. For a long run of spouting with an expansion outlet
at each end of the run, fix the spouting in the middle
of the run to direct the expansion towards each
outlet. Fix at location F4.
2B. For a long run of spouting exceeding 12 metres with
an expansion outlet at one end, an expansion joiner
is also required. The spouting will require fixing on
the expansion outlet side of the expansion joiner
and at the end of the run. Fix at locations F5
and F6.
2A
2B
F6
F5
F4
2.
KEY: Outlet
Expansion Joiner

7
1.4 WATER FLOW DIRECTION – HIGH POINT TO LOW POINT
First establish the low points of the installation. These are determined by the location of existing downpipes or storm
water outlets and will become the outlet fixing points. Mark the centre of each outlet on the fascia board. High points
should be half way between low points or with complex roofs try to establish the high points at the corners.
Screw spouting opposite end to expansion
outlet (refer to 1A on previous page)
Screw spouting adjacent to expansion joiner
(refer to 2B on previous page)
GENERAL: Position the first bracket at the determined high point as high
as possible under the roof over- hang. Run the string line either over the
top or under the bottom of the first bracket to the very end of the run,
allowing the recommended fall of 5mm per 10m. Repeat this operation
for each run always working from high point to low point.
EXTERNAL CORNER (MT6): For an external corner allow 50mm clearance
from the fascia to the centre of the first bracket.
High point
High point High point
High point
High point
Low point Low point
Low point
Low point
Fall
Fall Fall
Fall
Fall Fall
Fall
SECTION 2: TYPHOON SPOUTING INSTALLATION
2.1 BRACKET POSITIONING
Brackets must be secured to the fascia with a maximum spacing of 500mm. In high wind or snow prone areas
reduce spacing to 300mm. The system is NOT recommended for HEAVY snow fall areas.
1.5 RECOMMENDED FALL
The New Zealand Building Code E1/AS1 stipulates that spouting should always be installed with a fall to the
outlet. Marley recommend a minimum fall to the outlet of 5mm per 10m. This will ensure water travels efficiently
to the downpipes and ponding is avoided.
500mm max
50mm
Expansion direction

8
INTERNAL CORNER (MT7): For an internal corner allow 200mm clearance. 200mm
EXPANSION JOINER (MT17): For expansion joiner, allow a spacing of
300mm (about the centre) between the two brackets.
EXPANSION OUTLET (MT8.80): Allow 100mm clearance between
the end of the expansion outlet and the first bracket to be fitted.
Positioning the first bracket 250mm from the centre of the back plate
will achieve this clearance.
300mm
100mm
250mm
The plan view below is indicative
of a typical installation showing
recommended bracket spacing
for the individual components
detailed above.
2.2 BRACKET FIXING
Use a minimum of 3 fixings per bracket.
On timber fascia;
• Self tapping screws 6g x 20mm Pan Head or Wafer head
• Marley galvanised nails (MCNAILS)
On metal fascia;
• Self drilling tek screws 6g Pan Head or Wafer head
To ensure the right selection of fixings material grade for your project, refer to
a specialist fastener manufacturer for advice.

9
2.4 INSTALLING THE END CAP TO AN EXPANSION OUTLET
The end caps (MT3) and (MT4) do not fit directly onto the expansion outlet. Please follow the below instructions to
fit an end cap onto an expansion outlet.
2.3 INSTALLING THE EXPANSION OUTLET (MT8.80)
For External Bracket (MT2E) – the top of the back plate touching the
string line.
For Internal Bracket (MT2I) – the top positioning lugs touching the string line.
Note: If positioning the string line under the bracket, line up the witness
marks located in the centre of the outlet back plate with the string line
(Ensure the correct witness mark is used for the chosen spouting profile).
3. Assembly is complete.
1. Cut 100mm section of
spouting and solvent cement
the end cap to one end of
the spouting.
2. Solvent cement the sub-
assembly to the expansion
outlet as shown.
100mm
When running the string line over the bracket, line up the expansion
outlet back plate with the following:
2.5 INSERTING THE SPOUTING INTO THE BRACKETS
With External Bracket (MT2E)
1. Engage the back of the spouting into the rear of
the bracket in order to clip it in position.
With Internal Bracket (MT2I)
1. Position the front hook of the spouting onto the tips
of the brackets and one by one clip it into position.
1
21
2
250mm

10
2.6 INSERTING THE SPOUTING INTO THE EXPANSION OUTLET
The spouting is not solvent welded to the expansion outlet. Instead it is clipped in to allow for expansion
and contraction.
1. Engage the back of the
spouting into the expansion
outlet, and then clip in the
front of the spouting.
2. Ensure the end of the spouting
is aligned with the marking
corresponding to the air
temperature at the time
of installation.
3. This will ensure correct
movement of the spouting
during thermal expansion.
2.7 INSTALLING THE DROPPER OUTLET (MT11.80)
Note: Only use the dropper outlet on runs of spouting up to two metres in length.
1. Place the dropper outlet
onto the spouting and
mark the position of the
hole to be cut.
4. Assembly
is complete.
2. Use an 80mm hole cut
saw to drill the bottom
of the spouting. Note: A
bracket can be positioned
either side of the hole
to support the spouting
during cutting.
3. Solvent weld the dropper
outlet into position and
wait 10 minutes before
manipulating the assembly.
2.8 EXPANSION JOINER SETUP (MT17)
When an expansion joiner is used it should be pre-adjusted to the corresponding air temperature mark at the time
of installation. This will ensure correct movement of the spouting during thermal expansion and contraction.
Temperature graduations
2. Then one by one clip the front hook of the
spouting into the tip of brackets.
3. Check every bracket is correctly engaged.
2. Engage the back of the spouting into the rear
of the bracket in order to clip it in position.
3. Check every bracket is correctly engaged.

11
SECTION 3: SPOUTING INSTALLATION SCENARIOS
This section illustrates the key steps in installing common spouting runs. The three scenarios are shown complete
below then detailed in steps on the following pages.
3.1. SPOUTING RUN WITH AN EXPANSION OUTLET
A linear run of spouting terminating with an expansion outlet
3.2. SPOUTING RUN WITH AN EXPANSION JOINER
A linear run of spouting with an expansion joiner part way through the run.
3.3. SPOUTING RUN TO DROPPER OUTLET
A linear run of spouting terminating with a dropper outlet. NOT to exceed two metres in total length.

12
1. Fix the brackets to the fascia with the correct spacing from high point to
low point (refer to section 2 2.1 page 7 for recommended bracket
positioning). Use the recommended fall to the outlet of 5mm per 10 metres.
3.1 SPOUTING RUN TO AN EXPANSION OUTLET (MT8.80)
2. Fix the expansion outlet
backplate.
3. At ground level solvent weld the end cap and joiner onto a spouting
length. Let this assembly set for at least 10 minutes.
4. Solvent weld the end cap onto
a piece of spouting 100mm
long then this assembly can
be solvent welded to the
expansion outlet.
100mm
250mm
7. Cut the required length of
spouting using a fine tooth
saw or drop saw.
8. Position the remaining length
of spouting onto the brackets
and expansion outlet then
solvent weld it to the joiner.
9. Screw spouting opposite end
to expansion outlet (refer to
1A page 6)
10. The run is complete.
5. Once the solvent is set,
insert the length of spouting
into the brackets and clip
the expansion outlet onto
the backplate.
6. Measure the remaining
spouting length X required
between the joiner and the
expansion outlet using the
marking corresponding to
the air temperature at the
time of install.
X

13
3.2 SPOUTING RUN WITH AN EXPANSION JOINER (MT17)
1. Fix the brackets to the fascia
with correct spacing from high
point to low point (refer to
section 2 2.1 page 7). Use the
recommended fall to the outlet
of 5mm per 10 metres.
2. At ground level solvent
weld the external angle
and expansion joiner onto
a spouting length. Let this
assembly set for at least
10 minutes.
3. Once the solvent is set, insert
the length of spouting into
the brackets.
4. Adjust the expansion
joiner to the corresponding
temperature mark at the time
of install and then measure
the spouting length X required
between the expansion joiner
and the external angle.
5. Cut the required length of
spouting using a fine tooth
saw or drop saw.
6. Position the remaining length
of spouting onto the brackets.
7. Solvent weld the length to the
expansion joiner and then to
the external angle.
8. The run is complete.
X

14
3.3 SPOUTING RUN WITH A DROPPER OUTLET (MT11.80)
NOTE: The run should not exceed 2 metres when using a dropper outlet (MT11.80). For runs longer than 2 metres
use an expansion outlet (MT8.80).
1. Fix the brackets to the fascia
with correct spacing from high
point to low point (refer to
section 2 2.1 page 7). Use the
recommended fall to the outlet
of 5mm per 10 metres.
2. Measure the spouting
length required for the run.
Allow some clearance for
thermal expansion if the
run is installed between
barge boards.
4. Position the assembly into
the brackets.
5. The run is complete.
3. At ground level solvent weld
on the dropper outlet and two
end caps. Let this assembly
set for at least 10 minutes.
2m max

15
4.2 DOWNPIPE JOINTING SOCKET (RS80)
SECTION 4: 80MM ROUND DOWNPIPE (RP80) INSTALLATION
4.1 SOFFIT OFFSET ASSEMBLY
1. Connect the first
bend to the expansion
outlet. Note: For easy
removal of the downpipe
assembly for future
cleaning and maintenance,
do not solvent weld the
first bend to the outlet.
4. Finished
soffit assembly.
2. Calculate the offset
length. When calculating
the length of offset
downpipe (A) include the
length of sockets (40mm
each end) and take into
account the gap (B)
between the downpipe
and the wall. (Refer
section 4.3 for downpipe
clip dimensions)
3. Solvent weld the offset
length of downpipe to
the first bend and then
solvent weld the second
bend.
The Jointing socket (RS80) is
required to connect two lengths
of downpipe.
Always ensure the jointing socket
is installed with the socket at the
top and the spigot at the bottom.
Use solvent welding cement to
secure the jointing socket onto
the downpipes.
The RS80 is also required to
connect the downpipe directly
to the expansion outlet (MT8.80)
where no soffit exists.
A
B

16
4.3 INSTALLING DOWNPIPE CLIPS (RC80 & RC80.2)
RC80 Pipe clip saddle 80m RC80.2 Adjustable
pipe clip 80mm
3. Assembly is complete.
1. Use a level or plumb line to
mark the downpipe position
against the wall. Dry assemble
the downpipe and mark the
positioning of the downpipe
clips. Place the first downpipe
clip to a maximum of 25mm
from the second bend using
two stainless steel screws.
2. Ensure the second and further
clips are spaced no more than
1.5 metres apart. Note: If
running downpipe horizontally
reduce the clips spacing to one
metre apart.
1.5m max
25mm
4.4 INSTALLING THE DOWNPIPE JUNCTION (RJ80)
The downpipe junction (RJ80) is used to connect a downpipe discharging from an outlet into another downpipe.
The junction needs to be installed with a jointing socket RS80 on the spigot side of the junction.
Junction (RJ80) Jointing Socket (RS80)

17
4.5 DOWNPIPE SPREADER KIT (SKIT80)
Marley’s spreader kit
includes the following:
1 x 80mm 90º tee junction
2 x end caps 80mm
Fixings and installation
instructions.
Figure 20
Holes half the
diameter of
the pipe
Block both
ends of pipe
Downpipe
‘T’ junction
NOTE:
1. Hole positions to avoid joints in roofing.
2. When downpipe is located in corner,
spreader to be L-shaped.
The spreader allows for the even distribution of water to a lower level
roof. It assists in complying with the Building Code E2/AS1. The relevant
extract is below.
Building Code E2: external Moisture / 8.0 Roof claddings / 8.1.6
Spoutings. Downpipes discharging to a lower roof shall be fitted with
a spreader as detailed in Figure 20 below, with the discharge limited
to a section of roofing with no side laps. Spreaders shall not be used
on masonry tile roofs unless a roof underlay is installed. A maximum
catchment area of 25m2 shall be permitted to discharge via a spreader
onto a lower roof area.
MAINTENANCE
To ensure the Marley spouting and downpipe system maintains its performance and appearance:
• Regularly clear the inside of the spouting of leaves, silt, or other debris that can obstruct the flow of water and create
additional load on the brackets and joints. This will prolong the life cycle and ensure full performance of the system.
• Water overflow is often the result of outlet blockages so it is recommended they are clear of debris at all times. The
use of a Marley outlet strainer (RWST) is recommended to prevent large debris from entering the downpipe.
• Expansion joiners are designed with an EDPM rubber seal creating water tightness between the two sliding
parts of the fitting. Over time the lubricated rubber seal may lose its sliding capability and this can be
resolved by unclipping the joiner, cleaning the seal and lubricating it with a silicone based lubricant
before reassembling.
• To maintain the appearance of the system the exterior of the spouting can be washed at least once per year
using warm soapy water and a soft bristled brush or cloth. Simply rinse off with clean water.
TOUCH UP PAINT
Marley does not recommend the use of touch- up paint for its range of co- extruded uPVC coloured systems. Air
drying touch- up paints have different weathering characteristics to co- extruded uPVC coloured systems. Over
time, the touch up paint will fade at a different rate to the co- extruded uPVC coloured systems, producing an
unacceptable aesthetic appearance.
Please take the following into consideration when assessing scratches and marks:
• If the scratches are obvious and visible from two metres away then the spouting, downpipe or fitting should
be replaced.
• Minor surface scratches or marks become less noticeable as the external co- extruded layer weathers and are
best left as they do not affect the long-term durability of the Marley uPVC spouting and downpipe system.
• Rough handling of the components before and during the installation should be avoided as repainting is not an
option and replacement of the damaged components will be required.
STORAGE AND HANDLING
STORAGE
If storing Marley uPVC spouting and downpipe systems for a long period of time, the product should be kept in its
original polyethylene sleeving and the fittings kept in their cartons. Both should be stored inside a building, out of
direct sunlight.

Furthermore:
• Profiles should be well supported and stored on a flat surface to avoid deformation. Avoid stacking too many
bundle packs to prevent overloading. A maximum of four packs high is recommended.
• Fittings supplied in cartons should be stored under cover in a cool dry place and remain packed until required
for installation.
• Solvent welding MCS must be securely stored in a cool place, out of direct sunlight and away from any heat source.
If the only option is to store the spouting and downpipe for long periods in strong sunlight, they should also be
covered with a light coloured opaque sheet.
HANDLING
Marley uPVC spouting and downpipe systems are strong, lightweight and therefore easy to handle. Both spouting
and downpipes are packed into strong polyethylene sleeving to prevent damage during transport and storage. When
carrying bundle packs ensure they are lifted clear of the ground to avoid dragging, which could damage the ends of the
product. When removing lengths from the sleeving, check that the external surface is facing up and handle with care.
During installation, handle the lengths with care to avoid damage to the exterior. To preserve the appearance of the
profiles and fittings, when products are delivered to site, or left on the building site for a long period of time, they
should be placed inside a storage building out of direct sunlight. All products should be left in their original packaging
until ready to install on the building. If installation is to be carried out during extremely cold conditions, additional care
should be given when handling the products.
GUARANTEE
Marley New Zealand Limited (Marley) guarantees the rainwater collection and discharge functions of Marley uPVC
Spouting & downpipe systems to be free from defects in material and manufacture for a period of 15 years from the
date of purchase.
For Marley’s comprehensive Guarantee Document please see the Marley website www.marley.co.nz
18
Handle with care
Lift, don’t drag
Store on at surface
Store on at surface
Store out of
direct sunlight
Store out of
direct sunlight
Handle with care
Lift, don’t drag
Downpipe
Spouting

For more information: FREEPHONE 0800 MARLEY (0800 627539) www.marley.co.nz
Rainwater Solutions
DISCLAIMER
This Design and Installation Guide has been compiled by Marley New Zealand Limited (“The Company”) to promote better understanding
of the technical aspects of the Company’s products to assist users in obtaining from them the best possible performance.
The Design and Installation Guide is supplied subject to acknowledgment of the following conditions:
The Design and Installation Guide is protected by Copyright and may not be copied or reproduced in any form or by any means in whole
or in part without prior consent in writing by the Company.
Product specifications, usage data and advisory information may change from time to time with advances in research and field
experience. The Company reserves the right to make such changes at any time without notice.
Correct usage of the Company’s products involve engineering judgements which cannot be properly made without full knowledge of
all the conditions pertaining to each specific installation. The Company expressly disclaims all and any liability to any person
whether supplied with this publication or not in respect of anything and of the consequences of anything done or omitted to be
done by any such person in reliance whether whole or partial upon the whole or any part of the contents of this publication.
No offer to trade, nor any conditions of trading, are expressed or implied by the issue or content of this manual.
Nothing herein shall override the Company’s Conditions of Sale, which may be obtained from the Registered Office or any Sales Office
of the Company.
This Design and Installation Guide is and shall remain the property of the Company, and shall be surrendered on demand to the Company.
AUCKLAND
Mahia Road, Manurewa, Private Bag 802 Manurewa
Sales Department: Telephone [phone]
Direct Fax [phone] Freefax 0800 652 621
Head Office: Telephone [phone] Fax [phone]
CHRISTCHURCH
Shands Road, Hornby, PO Box 16233 Christchurch
For more information call free
FREEPHONE 0800 222 922