mart cart 1 280-3563 User manual

E
IMPORTANT DOCUMENT - DELIVER TO MANAGER
OWNER’S MANUAL
and TECHNICAL DOCUMENTATION
Mart Cart® is a quality product line of Assembled Products® Corporation
115 E. Linden • Rogers, Arkansas 72756 USA
[phone] • [phone] fax
1-800-548-3373 www.martcart.com
Model 280-3563

2martcart.com •
1-800-548-3373
— IMPORTANT INFORMATION —
Please read before operating.
CONGRATULATIONS!
You have just purchased the best electric shopping cart on the market today.
This Mart Cart incorporates the very latest in technological advances. To
assure you of the best and safest performance as well as longest life, please
read the enclosed information. After reading this manual, should you have a
service problem or need help, please call our Customer Service Department
with the serial number of your cart, at our toll free number: 1-800-548-3373
or [phone].
DAMAGE: Check the shipping carton for any visible damage. Report the
damage to the freight carrier immediately. File a claim with the carrier if
actual damage to your cart has occurred. Check the contents of the carton.
The contents should agree with the information listed on the packing list.
Report any discrepancy to the carrier and the factory immediately.
TO ORDER PARTS: Call 1-800-548-3373 or [phone]. Be sure to give
the serial number to the Service Department personnel. The Mart Cart serial
number is located on the seat support tube under the seat as shown in parts
list portion of this manual.
TERMS: All parts will be shipped with approved credit card, check in
advance or C.O.D. Commercial accounts are allowed 15 day terms from date
on invoice with approved credit.
FREIGHT: All freight will be paid by the customer. Special consideration will
be given to items under warranty coverage.
ATTENTION: It is the responsibility of the owner of this cart to maintain the
cart in a safe and reliable operating condition at all times.
NOTE: Specications found in this manual subject to change without notice.
— IMPORTANT SAFETY INSTRUCTIONS —
Please read before operating.
WARNINGS
• Never attempt to charge the battery in this cart without using an
electrical outlet that is protected by a GFCI.
• Replace charging cord if plug is damaged or if the cord is worn or
frayed.Never use the charging cord without proper grounding. Do not
use if plug does not have three prongs.
• Never allow the cart to be used out-of-doors or on any surface that is
not level.
• Always disconnect power before servicing.
• See “Daily Maintenance Checklist,” and follow instructions.
• Cart can roll. Enter and exit cart with care.
OPERATING PROCEDURES
• New carts will need charging! Charge batteries for 24 hours prior to
rst use.
• THIS CART IS FOR USE INDOORS ON A FLAT, LEVEL SURFACE ONLY.
• DO NOT STAND ON CAR0T. (See “Operating & Warning Instructions”
on cart).
• After battery is charged, disconnect power supply cord BEFORE
operating cart.
• DO NOT exceed the load limitations as shown on the cart.
• Return power cord to circular cavity when not charging
• DO NOT allow children to operate or play on cart. Keep cart secured
with key (if applicable), at service counter.
DAILY MAINTENANCE CHECK LIST
For optimum cart availability and performance, the following items should
be checked daily:
• ELECTRIC CORD—Replace cord if cord is worn or frayed, 3-pronged
plug is broken or reel (optional) will not retract. Be sure power outlet
provides protection through an operating “Ground Fault Circuit
Interrupter” (GFCI).
• SEAT AND MOUNTING—Tighten if necessary. If cracks or rust occur,
or if seat rocks loosely, replace at once.
• SEAT SWITCH—Test and replace if not working properly. Cart must
stop when weight is removed from seat.
• THROTTLE—Test for smooth “start, acceleration, deceleration, and
stop.” Repair if necessary. Charge or replace battery if needed.
• ANTI-TIP CASTERS—Replace if broken. Maintain height adjustment
of 1/8” to 1/2”above oor level.
• GENERAL—Repair or replace any component that may cause a
potential safety
• APPEARANCE—Wipe o and clean as needed for customer
satisfaction and for store’s public image.
— BATTERY CHARGING INSTRUCTIONS —
Please read before charging.
Your cart is equipped with the Intelli-Charge™ system. While operating the
cart, the LED will be solid green until the battery falls below 12.4 volts and
then turns solid amber. When the battery charge falls below 10.5 volts, the
LED will begin ashing red. The person riding the cart should have ample
time to return the cart for charging. When the rider exits the cart, the horn
will start beeping in unison with the red ashing LED. This will alert those
responsible for maintaining the cart to plug in the charger. When plugged
into a 120v AC wall socket, the LED will ash amber and the horn will silence.
When charging is complete the LED will start ashing green. The charger
may be left plugged in even longer as it will NOT harm the battery.
LED Color Status Description while opertating
LED O O/On rocker switch is set to “O” position
Green (solid) O/On rocker switch is set to “On” position - seat
switch is engaged - battery is fully charged
Amber (solid) O/On rocker switch is set to “On” position - seat
switch is engaged - battery is below 12.4 volts
Red - Flashing Battery needs to be charged - below 10.5 volts
LED Color Status Description while charging
Amber - Flashing Charger is plugged in and battery is being charged
Green - Flashing Charger is plugged in and battery is charged
• Install a Ground Fault Circuit Interrupter (GFCI) in the electrical circuit
wherever the cart is to be charged. This is to protect against any possible
shock hazard.
• AC voltage required is 100-240 VAC (50/60 Hz). The current draw is 3.5
amps maximum.
• Charge battery every night, all night, and at every opportunity. When the
battery is fully charged, the charger will maintain a“oat voltage”which
will not damage the battery.
• Do not allow the battery to fully discharge by skipping the nightly
charging cycle. A fully discharged battery will take 7 hours to fully
charge, so it is best not to let the battery become completely discharged.
• Do not store the cart with a discharged battery. This can cause premature
battery failure. Fully charge the battery at least every 30 days if in a low
usage location.
• No maintenance of battery is required. The AGM battery is maintenance
free and water cannot be added.
NOTE: Under normal conditions, the battery will last more than 2 years or
longer if the above recommendations are followed. Replace with original
Mart Cart battery only. Mart Cart is not responsible for any adverse eects
caused by replacement with any other type of battery.
IMPORTANT: Your cart has been equipped with an AGM (Suspended
Electrolyte) Battery during the manufacturing process as original equipment.

3
1-800-548-3373 • martcart.com
The manufacturer recommends that you replace the original battery only
with the same type and rating to prevent damage to your cart’s internal
components, charging system, or personal injury to you and your customer.
— BATTERY REPLACEMENT INSTRUCTIONS —
Please read before replacing battery.
Be Responsible! Recycle old battery or dispose of according to local or national codes. See
next column, under DISPOSAL.
To Replace Battery: (Read precautions on batteries, under Charging Instructions
and Safety Precautions, to avoid any sparks)
1. Turn o key switch (if equipped, or ip On/O switch to “O”position).
Disconnect charger cord from wall outlet, if plugged in.
2. Reach under right rear of back cover and pull latch, then tilt chair forward.
3. Remove rear cover.
4. Untie battery cover strap and remove battery cover.
CAUTION: Do not cross battery posts with metal object!
5. Remove old battery and place new battery.
6. Reinstall battery cover. It will only t one way.
7. Secure battery cover strap.
8. Before reinstalling cover, check wheel condition, and general condition of
the chair.
9. Reinstall rear cover and tilt chair back.
10. Test cart for proper operation. Charge battery if necessary.
— ADDITIONAL INFORMATION —
SEAT LOCK
For XTi 12 with sliding seat. The seat lock and the chair should be inspected
daily for proper function. The release/locking arm should move freely and
spring back into locking position. If return spring is broken, DO NOT USE cart
until spring is replaced.
SEAT SWITCH
The seat switch is located under seat. Pressure (weight) on the seat closes the
control circuit, and allows the cart to operate.
VARIABLE SPEED CONTROL
The cart’s speed is regulated by a potentiometer. This provides extremely
smooth acceleration from 0 to 2.2 MPH, and is located in the control box on
the steering column.
CIRCUIT BREAKER
The circuit breaker is designed to protect your electrical system from
transient overloads or electrical shorts. Either could cause serious damage
without a circuit breaker to open the circuit. The circuit breaker is a manual
reset type. It requires manual resetting once it has been tripped. It is located
on the battery cover.
CHARGING
HOW IT WORKS: When the power supply cord is plugged into the store’s
electrical outlet the battery charger is energized. The charger sends
approximately 14.5 volts to the battery for charging. A third wire (yellow)
from the charger output inhibits the PWM until the power to the charger is
disconnected. The motor circuit is interrupted until charging is complete.
NOTE: The cart will not move under power when the battery is being
charged. If the cart moves while plugged in, check the power to your outlet
before calling for service.
CONTROL BOX
The master control box is located on top of the steering column. It contains
the RUN/STOP/HORN switch, and key switch (optional keyless system
available). The cover can be removed by removing the four bottom screws.
Our models are equipped with the Intelli-Charge™ system, a bicolor LED can
be found in the RUN/STOP/HORN switch.
— DISPOSAL —
Please read before disposing your old battery.
The Mart Cart model number 280-3563 is certied 100% by Recycle
America, LLC., a subsidiary of Waste Management and those models
are PVC free. Spent batteries must be treated as hazardous waste and
disposed of in accordance with local, state and federal guidelines.
The BATTERY ACT of 1996 applies to battery disposal and recycling.
The life expectancy of the Mart Cart is 7-10 years. The life expectancy
of the battery can be 2 years or longer with recommended charging
procedures. The disposal of the Mart Cart can be administered by
any local metal recycling center. The recycling of the battery can be
administered by any local battery recycling center.
— PARTS LISTS AND SCHEMATICS —
12
COMPONENTS:
Item Part # Description
1 280-1178 *Control Box Bottom Cover
2 280-1177 *Control Box Top Cover
3 280-1184 *Control Box Divider
4 280-1187 Potentiometer Assembly
5 200-1640 Key Switch
6 280-1405 Rocker Switch Assembly
7 280-1863 *Top Control Box Overlay
8 280-1185 *Front Control Box Overlay
9 280-1199 Steering Column w/Rod & Grips
10 280-1602 Grip
11 280-1862 *Intelli-Charge Indicator decal
*NOTE: Parts are ordered in Contol Box Kits below.
CONTROL BOX KITS:
Part # Description
280-1228 Control Box, Keyless (1-4, 6-8)
280-1229 Control Box, Keyed (1-8)
280-1230 Control Box Top, Keyless (2, 4, 6-8)
280-1231 Control Box Top, Keyed (2, 4-8)
280-1232 Box Top with Decals (2, 7, 8)

4martcart.com •
1-800-548-3373
200-1155 (front & back)
280-1307
000-1183
280-1298
280-1831
280-1783 280-1509
280-1624
200-1127
200-1387
280-1570
280-1663
280-3007
280-1185
280-1863
280-1545
280-1095
280-1862 280-2103
— DECALS FOUND ON MART CART®ELECTRIC SHOPPING CART —
Please call 1-800-548-3373 if your decals are missing or are needing replacement.
Standard decals and signs are English and Spanish (see part numbers below). Call for other languages.
280-1730
(front & back)

5
1-800-548-3373 • martcart.com
9
22
16
4
21
3
13
14
1
28
27
23
10
29
12
34
11
33
15
17
6
31 20 26
25
19
32
8
18
7
30
24
35 37
Item Part No. Description
1 280-1818 Main Frame (280-1820 with bumper)
2 000-1224 5/8” Bushing (2 on each wheel)
3 280-1268 8”Wheel, Poly-U
4 000-1075 5/8” “E”Type Retaining Ring
6 280-1261 Seat Mount Tube
7 280-1799 Fuse, 5 AMP Mini
8 280-1228 Circuit Breaker, 15 AMP
9 280-1798 Mart Cart Seat
10 280-1264 Basket Tube (see options pg. 6)
11 200-1802 Basket, LIL Max (see options pg. 6)
12 200-1236 Basket Mounting Clip (4)
13 200-1052 2” Caster
14 280-2012 Hub Motor/Wheel/Tire, GREEN
15 see pg. 3 Steering Column
16 280-1214 Battery, 35 Ahr
17 200-1553 Seat Switch
18 280-1936 12 VDC Charger - 10 AMP
Item Part No. Description
19 280-1712 Main Wire Harness/Battery Cover Assy.
20 280-1202 Steering Wire Harness w/Connectors
21 280-1281 Floor Cover
22 280-1280 Rear Cover (select color option)
23 280-1279 Front Cover (select color option)
24 280-1711 Spring Latch for Seat
25 280-1569 PWM Controller
26 280-164 6 Wire Harness (see note) PWM to Motor
27 280-1269 Fork Assembly
28 280-1441 Bridge Cover
29 280-1346 Tire/Outer Shell
30 280-1797 Charging Cord, coiled
31 280-1626 Wire Guide (see note)
32 280-1840 Rear Bumper
33 see pg. 3 Control Box
34 280-1614 Basket bumpers (gray)
35 280-1637 Cord Cover (see note)
36 280-1335 Grommet - 5/8”
37 280-1659 Cord Cover Lid (see note)
2
36
NOTE: #31 (wire guide) and #26 (wire harness) can be ordered as an
assembly part 280-1656
#35 (cord cover) & #37 (cord cover lid) can be ordered as an
assembly part 280-0004
Serial #
Location

6martcart.com •
1-800-548-3373
Item Part # Description
1 290-1385 Small Basket
2 280-1374 Jumbo Basket (w/castors & lower shelf)
3 200-8153 Folding Produce Tray
4 280-1586 Check-Writer
5 280-1653 Safety Flag
6 200-1393 Cord Reel - 6’
7 280-1956 Hour Meter
8 280-1609 Crutch Holder Assembly (for basket)
9 280-1440 Seat Latch Hook Assembly
10 280-1833 Crutch Holder Assembly (for seat)
Optional Parts
1
2
3
4
5
6
7
8
9
10

7
1-800-548-3373 • martcart.com
Electrical Schematic
When this cart is equipped with controller 280-1569,
use this schematic.
DETAIL -A-
10. NOT USED
9. BROWN
8. VIOLET
7. YELLOW
6. WHITE
5. ORANGE
4. GREEN
3. BLUE
2. YELLOW
1. BLACK
15A CIRCUIT
BREAKER
00.0
TDM 158
REVISED WIRING TO CIRCUIT BREAKERS, ADDED HOUR
METER OPTION
02
OPTIONAL HOUR METER
B- ON PWM
BLACK
HOUR METER
3/20/06
TDM
REVISED WIRING TO CIRCUIT BREAKERS
142
01
12/12/05
TDM
ECN 137
Mart Cart
280-2114
PART NO.:
MATRL:
Mart Cart WAG-FLAG W/BI COLOR
LED
TITLE:
DATE:
SCALE:
NONE
DRWN BY:
CHKD BY:
USED ON:
TM
REL#:
BY:
DATE:
ASSEMBLED PRODUCTS CORPORATION
ROGERS, AR 72756
CHG
ECN#
DESCRIPITION OF CHG
BY
DATE
TDM
GREEN
ORANGE
BRN
280-1569
RED
BROWN
MOTOR LEADS
RED
BROWN
RED
-
+
YELLOW
4
2
1
MART CART WAG-FLAG W/BI COLOR LED
PICTORIAL WIRING
DIAGRAM
POTENTIOMETER
DRIVE
WHEEL
12V BATTERY
12V
CHARGER
BLACK
BLACK
YEL
BLUE
BLUE
RED
YELLOW
YELLOW
VIOLET
BLACK
WHITE
RED
WHITE
RED
RED
RED
RED
BRAKE LEADS
RED
BLACK
7/02/08 SSC
5A FUSE
10/30/06
20703
Removed color from charger's leads.
Added Mart Cart. Added connector.
CONNECTOR
WHITE
BLUE
02
1 42 3
Brown White
DC to DC
Converter
12V to 5V
USB
Connector
Option 280-1945
Dock and Shop
With USB Charger
Brown
For USB
Charger
04 Added Option, USB Charger SSC 5/16/12 1094
05 2044
Motor & brake leads color change
Hr Meter connection
SSC 9/7/12
RED
RED
BROWN
BROWN
BLACK
RED
DETAIL -A-
10. NOT USED
9. BROWN
8. VIOLET
7. YELLOW
6. WHITE
5. ORANGE
4. GREEN
3. BLUE
2. YELLOW
1. BLACK
15A CIRCUIT
BREAKER
00.0
TDM 158
REVISED WIRING TO CIRCUIT BREAKERS, ADDED HOUR
METER OPTION
02
OPTIONAL HOUR METER
B- ON PWM
BLACK
HOUR METER
3/20/06
TDM
REVISED WIRING TO CIRCUIT BREAKERS
142
01
12/12/05
TDM
ECN 137
Mart Cart
280-2114
PART NO.:
MATRL:
Mart Cart WAG-FLAG W/BI COLOR
LED
TITLE:
DATE:
SCALE:
NONE
DRWN BY:
CHKD BY:
USED ON:
TM
REL#:
BY:
DATE:
ASSEMBLED PRODUCTS CORPORATION
ROGERS, AR 72756
CHG
ECN#
DESCRIPITION OF CHG
BY
DATE
TDM
GREEN
ORANGE
BRN
280-1569
RED
BROWN
MOTOR LEADS
RED
BROWN
RED
-
+
YELLOW
4
2
1
MART CART WAG-FLAG W/BI COLOR LED
PICTORIAL WIRING
DIAGRAM
POTENTIOMETER
DRIVE
WHEEL
12V BATTERY
12V
CHARGER
BLACK
BLACK
YEL
BLUE
BLUE
RED
YELLOW
YELLOW
VIOLET
BLACK
WHITE
RED
WHITE
RED
RED
RED
RED
BRAKE LEADS
RED
BLACK
7/02/08 SSC
5A FUSE
10/30/06
20703
Removed color from charger's leads.
Added Mart Cart. Added connector.
CONNECTOR
WHITE
BLUE
02
1 42 3
Brown White
DC to DC
Converter
12V to 5V
USB
Connector
Option 280-1945
Dock and Shop
With USB Charger
Brown
For USB
Charger
04 Added Option, USB Charger SSC 5/16/12 1094
05 2044
Motor & brake leads color change
Hr Meter connection
SSC 9/7/12
RED
RED
BROWN
BROWN
BLACK
RED

MC1-MODEL 3563-OM-140423-EN Specifications are subject to change without notice . Printed in the USA.
115 E. Linden • Rogers, Arkansas 72756 USA
[phone] • Fax: [phone]
International [phone]-5776
www.martcart.com
800-548-3373