Maschinenfabrik Kemper C2200 User manual

Technology – you can depend on
Tractor mounted -universal
Forage harvester
OPERATOR'S MANUAL
C 2200 Tractor mounted universal
Forage Harvester
93943 ISSUE B0507 (ENGLISH)
Maschinenfabrik KEMPER GmbH & Co. KG
•
D- 48694 Stadtlohn
Postfach 1352
•
Telefon : [phone] / 88-0
E-mail: [e-mail]
Internet: www.kemper-stadtlohn.de
C2200

Table of contents C2200
Operating Instruction Version B0507
English Nr 79382
Chapter
1.0 Operating instruction Product liability
1.1 Range of use
2.0 Accident prevention regulations
2.1 Reference security
3.0 -4.0 Technical description
5.1 Basic adjustments Mounting on tractor
3- Point hitch
Hydraulic connection
Electric connections
Support wheels
Horizontal attachment
Rotating speed of the chute
Transport - Positon chute
5.2 PTO shaft
5.3 Maize harvesting Connecting the header
Release transportation securities
Cutting length
PTO shaft position
Switch off rotation dividers
Road protector
Operate reference
5.4 Modification for Grass harvesting
Mounting Pick – up
Take out 6 knives
Special checks before using for grass
Pick –up attachment speed
5.5 Whole crop harvesting Operating instruction for whole crop silage
5.6 Sharpening Device Change or turn shear bar!
Ejector plates
Alignment of the flywheel
5.7 Interchangeable plates The side cracking plate can adjusted
Change of the bottom plate
Double use of plates
5.8 Change bar - adjust smooth roller
Check shear bar
Change shear bar
Adjust scraper of smooth roller
5.9 Metal detector Automatic fuel intake Stop
Adjustment after repair or replacernent
5.10 Working with the chopper Working conditions of the header
PTO revolutions
Command terminal
6.0 Lubrication Chart Technical Information
7.0 Service and Maintenance
8.0 Trouble shooting
9.0 Circuit diagram Harvester, Remote control; Metal detector
10.0 Appendix

Product Liability
Dear Customer
You have made a good choice. We are pleased to congratulate you on
your selection of a KEMPER machine. As your partner we offer quality
and performance, together with reliable service.
In order to be able to evaluate the conditions of use of our agricultural
machines, and to take these requirements into consideration in the
development of new units, we ask you to provide some information.
This also allows us to inform you selectively of new developments.
Product Liability and
Customer Information
Product liability instructs manufacturers and dealers to hand over the
instruction manual with each machine and to give the customer practical
instruction on operation, safety and maintenance.
A multiple form (A, B, C) similar to the one illustrated below is supplied
with each Operator’s Manual. Confirmation is required that the customer
has taken possession of the machine and the Operator’s Manual.
For this purpose, send the signed document A to Kemper. Document B
is retained by the dealer who supplied the machine. Document C is
retained by the customer. At the same time you will be assured that
warranty is given.
EC Certificate of
Conformity
This product has been submitted to the CE test and has obtained the CE
approval mark in conformity with the EC Directive 2006/42/EC. A CE
Certificate of Conformity is supplied with this manual. This certificate
must be handed over to the final owner of the machine together with the
Operator’s Manual.
Handing over the
Operator’s Manual
Attention! Even if the machine is sold at a later date by the customer,
the Operator’s Manual must be handed over to the new owner.

Seperatly deliverd equipement C2200
Equipement depending order
Separatly packed is the command terminal, the electric motor, screws, power
cable lever to adjust fly wheel, operators manuel , parts catalog , PTO shaft and
perforated plates.
Equipement
PTO shaft under 200 hp
plates

4.0 Base maschine C2200
Combined transmission and reversing gearbox
Forward, reverse and neutral position of the
gathering drums is controlled from the tractor
cab.4different chopping lengths can be Set
on the gearbox.
To avoid damage do not Change
gear while it is in motion!
Overload safety clutches on the chopper
The Champion is equipped with 4
overload safety devices. 1. Ball clutch in the bevel gear drive of the
gathering drums.
2. Slip clutch on the gathering drum PT0
3. Ball clutch on the top feed roll drive
4. Ball clutch on the bottom feed roll drive
Height adjustable skids
AWhen operating in stony ground, the
skids should be raised so that the
header can clear any obstacles
B The skids on the torpedo dividers are
also height-adjustable.

4.0 Reverse – Transmission gearbox C2200
The basic design of the Champion
2200 is always the same (universal
precision crop chopper + pick-up). All
machines are equipped with a gearbox
for 2 flywheel speeds There are two
types of gearing:
Front mounted - 3-speed
transmission gearbox (see Fig. 3F)
flywheel speeds : Maize 1160 rpm
Grass 860 rpm
Rear-mounted - 2-speed gearbox
with reverse (Drive PT0 with right-hand
turning overrun clutch)
flywheel speeds : Maize 1064 rpm
Grass 916 rpm
Every gearbox has 2 marks 'M' and 'G'
painted on near the oil plug (see Figs.
82 and 83) for easy checking of correct
mounting.
Operating in maize
See Fig. 82 and 84 for correct
mounting. High speed is necessary for
grain cracking.
Operating in grass
See Figs. 83 & 85 for correct mounting.
Changing the gear ratio (see Fig. 82/84
and 83/85).
Another ratio can be obtained by
turning the transmission and changing
the drive shaft for the PT0 shaft and
flywheel.
1064
916

5.1 Basic adjustments C3000
Mounting on tractor side shift
3-point hitch
Hydraulic connection
Connect the 3-point hydraulic of the
tractor with the chopper. Fix bottom
attachment points against lateral
movement.
Choose tractor hydraulic on
„Position“ control
Choose PTO 1000 U/pm
CHAMPION side shift
The 3-point hitch is designed such
that the chopper can be moved 110
mm sideways hydraulically or
mechanically. This is a great
advantage when cutting the crop row
by row a turning pattern. For
hydraulic side shift an additional'
double acting control valve is
necessary.
You should select the connection
affording the lowest cardan shaft
extension in the working position.
The gap between the chopper casing
and flat ground should be
about 5
cm
The chopper needs two hydraulic
valves 1 double effect and
1 simple effect
Clean hydraulic tubes before
connecting.
SE = header cylindre
DE= Chute move

5.1 Basic adjustments C3000
Electric connections
Support wheels
Horizontal attachment
The header needs 12 V electricity
Battery
+ connect with red cable
Battery – connect with blue cable
Socket fix on rear ail
The height of the chopper can be
adjusted by the support wheels.
1. If there is uneven ground
2. To choose height for mounting
on tractor
The gap between the chopper
casing and flat ground should be
about 5 cm
The chopper must be attached in
horizontal position
The top-point is fixing the chopper
parallel behind the tractor

5.1 Basic adjustments C3000
Rotating speed of the chute
Transportpositon chute
The chute is rotated by a hydraulic
motor. The speed of the chute motor
can be set by 2 adjustable one-way
restrictors.
To respect the legal transport height
of 4 m, use transport facility.
Take off security blade and lift
security lever. Put distance bloc into
chute and fix chute in bottom
position.
Upper fixing point
lower fixing point
The springs helps to move up and
down the chute The higher the
tension is the easier it is to move.

5.1.1 Preparing to work C2200
Assemble chute
Fix electric motor on chute of new
chopper.
Take of bolt
release screw and put motor in
position
The cable is connected with motor
by passing thru tube
Make sure that chute can turn
without crashing the cable. Let big
loop to cable.

5.1.1 Preparing to work C2200

Basic adjustments C2200
Adapt PTO shaft
Main drive
Attention: ball clutch has always to
be fixed on the chopper side!
The length has to be adapted
corresponding to the tractor. The
minimum doubling of the shaft is
150mm
To adapt PTO shaft, take off cardan
protector Release small screw.
The Champion chopper is factory set
for connection to the 1000 rpm PTO
Hold top and turn tube protector.
Security will release.

Basic adjustments C2200
Pull back tube.
The ball clutch is fixed on the
chopper shaft with a 16X45 8.8 bolt.
For security reasons the bolt is fitted
with Loctite and torque.
Push shaft up to the end . Clean
PTO shaft.
Fit screw from the inner side of the
PTO shaft.
Clean screw M 16X45 8.8 from
grease and dirt. Put Loctite 234 on.