Masibus TC 5396 User manual

masibus
User’s Manual
A
AU UT TO O T TU UN NE E P PI ID D C CO ON NT TR RO OL LL LE ER R
T
TC C 5 53 39 96 6

Masibus Automation & Instrumentation Pvt. Ltd.
B/30, GIDC Electronics Estate,
Sector-25, Gandhinagar-382044, Gujarat, India
[phone] [phone]
Email: [e-mail]
Web: www.masibus.com

Model: TC5396 masibus
Doc. Ref. no. : - m105/om/101
Issue no. 00
User’s Manual Page 2 of 40
Contents
1. INTRODUCTION........................................................................................................................... 4
Foreword ........................................................................................................ 4
Notice ............................................................................................................ 4
Trademarks .................................................................................................... 4
Checking the Contents of the Package ................................................................ 4
List of Accessories ........................................................................................... 4
Safety Precautions ........................................................................................... 4
2. SPECIFICATIONS......................................................................................................................... 5
2.1 PV Input................................................................................................. 5
2.2 Display & Keys ........................................................................................ 5
2.3 Output ................................................................................................... 6
2.4 Power Supply.......................................................................................... 7
2.5 Environmental ........................................................................................ 7
2.6 Physical ................................................................................................. 7
Advance Feature.............................................................................................. 7
3. PHYSICAL SPECIFICATIONS &MOUNTING DETAILS....................................................... 8
4. TERMINAL CONNECTIONS ...................................................................................................... 9
4.1 How to connect wires................................................................................ 10
5. FRONT PANEL DETAILS ........................................................................................................11
5.1 Front Panel Description ............................................................................. 11
6. MENU LAYOUT ..........................................................................................................................14
6.1 Menu Layout............................................................................................ 14
6.2 RUN Time Indication/Function.................................................................... 16
6.3 LEVEL 1 SET POINT SETTINGS ................................................................... 16
6.4 LEVEL 2 TUNE MODE ................................................................................ 17
6.5 LEVEL 3 CONFIGURATION MODE................................................................ 18
6.6 LEVEL 4 ALARM MODE .............................................................................. 20
6.7 LEVEL 5 OUTPUT MODE............................................................................. 21
6.8 LEVEL 6 CUSTOM DISPLAY ........................................................................ 23
6.9 CALIBRATION MODE................................................................................. 24
6.10 FACTORY RESET MODE .......................................................................... 24
7. CONTROL FUNCTION ..............................................................................................................25
7.1 ON/OFF Control........................................................................................ 25
7.2 PID Control ............................................................................................. 26

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7.3 Ramp and Soak Function........................................................................... 28
7.4 Motor Positon Control without slide wire feedback: ...................................... 29
8. ALARM OUTPUT .......................................................................................................................30
8.1 ALARM TYPES .......................................................................................... 30
9. CALIBRATION PROCEDURE..................................................................................................33
9.1 Procedure for CAL-zero and CAL-span......................................................... 33
9.2 Procedure for RET-zero and RET-span......................................................... 33
10. COMMUNICATION PROTOCOL–MODBUS RTU.............................................................34
10.1 Introduction........................................................................................... 34
10.2 Parameter Address Details....................................................................... 34
10.3 Exceptional Response ............................................................................. 36
11. APPENDIX ................................................................................................................................37
11.1 Troubleshooting ..................................................................................... 37
11.2 ON-OFF LOGIC ....................................................................................... 38
11.3 Retransmission Output Table for OPEN /OVER /UNDER Condition ................. 38
11.4 Linear Output Table for OPEN/OVER/ UNDER Condition ............................... 38
11.5 Jumper Settings for Addon Card Selection & Retransmission Output Type...... 39
11.6 Load connection ..................................................................................... 40

Model: TC5396 masibus
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Issue no. 00
User’s Manual Page 4 of 40
1. INTRODUCTION
Foreword
Thank you for purchasing Auto Tune PID Controller TC5396.
This manual describes the basic functions and operation methods. Please read through
this user’s manual carefully before using the product.
Notice
The contents of this manual are subject to change without notice as a result of
continuous improvements to the instrument’s performance and functions.
Every effort has been made to ensure accuracy in the preparation of this manual. Should
any errors or omissions come to your attention, however, please inform MASIBUS Sales
office or sales representative. Under no circumstances may the contents of this manual,
in part or in whole, be transcribed or copied without our permission.
Trademarks
Our product names or brand names mentioned in this manual are the trademarks or
registered trademarks of Masibus Automation and Instrumentation (P) Ltd. (herein after
referred to as MASIBUS).
Adobe, Acrobat, and Postscript are either registered trademarks or trademarks of Adobe
Systems Incorporated. All other product names mentioned in this user's manual are
trademarks or registered trademarks of their respective companies.
Checking the Contents of the Package
Unpack the box and check the contents before using the product. If the product is
different from which you have ordered, if any parts or accessories are missing, or if the
product appears to be damaged, contact your sales representative.
List of Accessories
The product is provided with the following accessories according to the model and suffix
codes (see the table below). Check that none of them are missing or damaged.
No
Item name
Part number
Qty
Remarks
1
Mounting Clamps
-
2
Safety Precautions
The product and the instruction manual describe important information to prevent
possible harm to users and damage to the property and to use the product safely.
Understand the following description (signs and symbols), read the text and
Observe Descriptions.
DESCRIPTION OF SIGNS

Model: TC5396 masibus
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User’s Manual Page 5 of 40
2. SPECIFICATIONS
2.1 PV Input
Input Type
Thermocouple (E, J, K, T, B, R, S), RTD (Pt100),
Current, Voltage
Display Range
Refer Table-1
Accuracy
+ (0.25% of Full Span + 1 degree) for T/C and RTD
input.
+ (0.1% of Full Span + 1 count) for Linear input.
ADC Resolution
16 bits
Display Resolution
0.1 / 1 °C
Sampling Rate
5 Samples/Sec
CJC Error
±2.0 °C Max
Sensor open Detection
All inputs except 0-5V, 0-10V
Sensor Burnout current
0.25uA
RTD excitation current
0.16mA (Approx)
NMRR
> 40 dB
CMRR
> 120 dB
Temp-co
< 100ppm/°C
Input Impedance
> 1MΩ (Voltage Input)
250Ω (Current Input)
Max Voltage
20VDC
Input type
Range
E
-200 t o 100 0C*
J
-200 to 1200ºC*
K
-200 to 1372ºC*
T
-200 to 400ºC*
B
450 to 1800C
R
0 to 1768ºC
S
0 to 1768ºC
PT100 (1ºC)
-200 to 850ºC*
1-5VDC /0-5VDC /0-10VDC
-1999 to 9999 (Field Scalable)
4-20mA /0-20mA (Ext. 250ohms, 0.1%)
-1999 to 9999 (Field Scalable)
Table-1
*0.1 °C possible for range -1.99.9 to 999.9
2.2 Display & Keys
Process Value
0.8", 7 segment, White LED, 4 digits
Set Value
0.4", 7 segment, Green LED, 4 digits
Manipulated Value
10 segment bar Orange LED
Keys
Enter, A/M, Increase, Decrease
Status LEDs
For Relay, Communication, A/M,Auto tune, SP1, SP2

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2.3 Output
Control Type
Control Type
On/Off, P, PI, Auto tune PID, Valve Position Control
(without Feedback)
Manual Offset
±50% of P band
Proportional Band
0.1 to 200.0 %
Integral Time
0(off) to 1000 Sec
Derivative Time
0(off) to 250 Sec
Cycle Time
For SSR
For Relay
1 to 60 Sec
10 to 250 Sec (Hyst in on/off mode)
Relay Output (RL1, RL2)
Function
Control, Alarm
Type
Single Change over Three Terminals (C, NO, NC)
Rating
5A @ 230VAC / 30VDC
Relay Output (RL3, RL4)
Function
Alarm
Type
Single Change over Three Terminals (C, NO,)
Rating
5A @ 230VAC / 30VDC
SSR Output (Option in lieu of RL1)
Function
Control
Rating
11 VDC @ 20mA
Analog Output 1-AO1 (Option)
Function
Control, Retransmission
Current
0-20mA/ 4-20mA @500Ω Max
Voltage
0-5V/ 1-5V/ 0-10V @3 KΩ Min
Output accuracy
±0.25% of span
Analog Output 2-AO2 (Option)
Function
Retransmission
Current
0-20mA/ 4-20mA @500Ω Max
Voltage
0-5V/ 1-5V/ 0-10V @3 KΩ Min
Output accuracy
±0.25% of span
Communication Output-RS485 (Option)
Function
Read/Write all Parameters
Protocol
Modbus RTU
Baud Rate
9600, 19200, 38400
Transmitter supply
24V DC (±10%) @26mA (Current limited)

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2.4 Power Supply
Standard
85-265VAC/ 100-300VDC
Optional
18-36VDC
Power consumption
<10 VA (Aprrox)
Isolation (Withstanding voltage)
Between primary terminals* and secondary terminals**: At least 1500 V AC for 1 minute
Between primary terminals* and grounding terminal: At least 1500 V AC for 1 minute
Between grounding terminal and secondary terminals**: At least 1500 V AC for 1 minute
Between secondary terminals**: At least 500 V AC for 1 minute
* Primary terminals indicate power terminals and relay output terminals.
** Secondary terminals indicate analog I/O signal and Communication O/P.
Insulation resistance: 20MΩ or more at 500 V DC
2.5 Environmental
TEMPCO
For Input to PV Display < 100ppm. FOR Display to
Retransmission and Control output < 100ppm
Humidity
30% to 95% RH (Non-Condensing)
Ambient temperature
0 to 55°C
Storage Temperature
0to 80°C
2.6 Physical
Mounting Type
Panel
Size H x W x D
100 mm x 100 mm x 55 mm
Front Bezel
100 mm x 100 mm
Panel Cutout
92 mm x 92 mm
Depth Behind The
Panel
52 mm
Weight
300g Approx.
Enclosure Material
Front: Polycarbonate, Base: ABS
Enclosure Protection
IP 20
Terminal & Cable Size
Barrier type terminal, cable 2.5 mm2
Advance Feature
Input scalability for linear input
Three years calibration with Auto Zero and Auto Span
Average Energy Demand parameter as a diagnostic feature

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3. PHYSICAL SPECIFICATIONS &MOUNTING DETAILS
Mounting Type
Panel mounting
Size H x W x D
100 mm x 100 mm x 55 mm
Front Bezel
100 mm x 100 mm
Panel Cutout
92 mm x 92 mm
Depth Behind The Panel
52 mm
Weight
300g Approx.
Enclosure Material
Front: Polycarbonate, Base: ABS
Enclosure Protection
IP 20
Terminal & Cable Size
Barrier type terminal, cable 2.5 mm2
Fig 3.1: Mounting Details

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4. TERMINAL CONNECTIONS
Fig 4.1: Terminal Connection Detail
Terminal No.
Description
1.
L
Power Supply Input
2.
N
3.
C4
For Relay-4 potential free Contacts (Use 230V -2A load)
Alarm-4 o/p.
4.
NO4
5.
C3
For Relay-3 potential free Contacts (Use 230V -2A load)
Alarm-3 o/p.
6.
NO3
7.
C2
For Relay-2 potential free Contacts (Use 230V -2A load)
Alarm-2 o/p.
Reverse Relay, if output type is Motor position control without
slide wire feedback
8.
NO2
9.
NC2
10.
C1
For Relay-1 potential free Contacts (Use 230V -2A load)
PID/ On-Off Control o/p.
Alarm-1 o/p, if output type is Linear.
Forward Relay, if output type is Motor position control without
slide wire feedback
Terminal 10,11:- SSR Pulse o/p.
11.
NO1
12.
NC1
13.
+24V LPS
+24VDC Loop power supply
Terminal 16 is ground Reference.
14.
B
For RTD Input Only
(Three wire Compensation).
15.
b/TC+/V+
For Thermocouple, RTD & Linear Input
16.
A/TC-/V-
/LPS-
17.
NC
Not connected
18.
NC
19.
NC
20.
NC
21.
Rx1+
For Retransmission-1 output
Linear type Control Output
22.
Rx1-
23.
D+/ Rx2+
For Retransmission-2 output
Modbus-RTU Communication Output
24.
D-/ Rx2-

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Fig 4.3:Lead Termination Detail
4.1 How to connect wires
Before carrying out wiring, turn off the power to the controller and check that the
cables to be connected are not alive because there is a possibility of electric shock.
NOTE:
All wiring must confirm to appropriate standards of good practice and local codes
and regulations. Wiring must be suitable for Voltage, Current and temperature
rating of the system.
Provide power from a single-phase instrument power supply. If there is a lot of
noise in the power line, insert an insulating transformer into the primary side of
the line and use a line filter on the secondary side. Do not place the primary and
secondary power cables close to each other.
For thermocouple input, use shielded compensating lead wires for wiring. For RTD
input, use shielded wires that have low conductor resistance and cause no
significant differences in resistance between the three wires.
Use repeater after each set of 32 instruments connected in RS-485
Communication.
Unused terminals should not be used as jumper points as they may be internally
connected, which may cause damage to the unit.
Unused control terminals should not be used as jumper points as they may be
internally connected, which may cause damage to the unit.
Use >250V-1Amp Cable for Power Supply.
Supply voltage must be below maximum voltage rating specified on the label.
Fig 4.4: RS485 Connection Details